Efficient belt sweeper
By designing a high-efficiency belt cleaner including scraper and buffer components, the problem of material adherence to the belt is solved, the effect of effectively removing materials and reducing impact is achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202420880971.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-24
AI Technical Summary
In the case of large coal moisture content, materials are prone to adhere to the surface of the belt, causing material accumulation, damaging the belt and rollers, and increasing safety risks.
An efficient belt cleaner is designed, including scrapers, limiting clips, gaskets, buffer components, etc., which abuts on the lower surface of the belt through the blade of the scraper, removes adhered materials, and uses the buffer components to reduce impact force.
Effectively remove materials adhered to the belt, reduce damage to the belt and roller, reduce safety risks during transportation, and extend the service life of the equipment.
Smart Images

Figure CN222664613U_ABST
Abstract
Description
Technical field:
[0001] The utility model relates to the technical field of cleaners, in particular to a high-efficiency belt cleaner. Background technology:
[0002] In the process of transporting materials (mixed coal including lump coal and fine coal), due to the high water content of coal, materials often adhere to the belt surface and are difficult to remove. The materials adhered to the belt surface will accumulate on the belt surface and on the belt roller, causing damage to the belt and the roller, and increasing the safety risk of belt operation.
[0003] Therefore, a new technical solution is proposed. Utility model content:
[0004] The purpose of the utility model is to provide a high-efficiency belt cleaner to solve the problems raised in the above background technology.
[0005] The utility model is implemented by the following technical solutions:
[0006] A high-efficiency belt cleaner comprises a first square steel, a limit card strip, a scraper, a gasket, a second square steel, a sleeve, a paddle, a support plate, a cover plate, a limit plate and a buffer assembly; a limit card strip is fixed to the middle of the upper surface of the first square steel along its length direction, the limit card strip is slidably inserted into a slot at the bottom of the scraper, gaskets are arranged at both sides of the bottom of the scraper, and the limit card strip, the scraper and the two gaskets are fixedly connected by a plurality of bolts; the first square steel is sleeved in the middle of the second square steel and fixedly connected by a plurality of bolts, and sleeves are fixed at both ends of the second square steel;
[0007] Among them, two shift plates are symmetrically fixed on the outer surface of each sleeve, and support plates and cover plates are arranged at both ends of the sleeve, and the support plates and cover plates are fixedly connected by bolts. Four limit plates are evenly fixed on the support plate with the sleeve as the center, and through holes are opened on the limit plates. The four limit plates are grouped together with two corresponding upper and lower ones, and a buffer assembly is arranged between the two limit plates in each group.
[0008] Preferably, the limiting clip strip is in a "T" shape, and a clip groove matching the limiting clip strip is provided at the bottom of the scraper along its length direction.
[0009] Preferably, the shift plate is provided with an open slot to form a "U" shape.
[0010] Preferably, two connecting blocks distributed up and down are fixed on the support plate, and two first threaded through holes are formed on the connecting blocks.
[0011] Preferably, the cover plate is provided with countersunk holes corresponding to the first threaded through holes on the two connecting blocks, and bolts are passed through the countersunk holes and the first threaded through holes on the connecting blocks for threaded connection; the cover plate is provided with slots corresponding to the four limit plates, and one end of the limit plate is inserted into the slots.
[0012] Preferably, the buffer assembly includes a guide rod, a screw and a compression spring; the guide rod is inserted into an open groove and two through holes located in the vertical direction of the open groove, and two second threaded through holes are opened in the middle part of the guide rod located on the upper and lower sides of the shift plate, and a screw is threadedly inserted into the second threaded through hole, and the two screws are respectively fitted with the upper and lower surfaces of the shift plate, and the two end faces of the screw are respectively in contact with the two opposite inner surfaces of the support plate and the cover plate; two compression springs distributed up and down are sleeved on the guide rod, and the two compression springs are respectively connected between the limit plate and the screw.
[0013] Preferably, the buffer assembly includes a compression spring and a pivot bolt; the pivot bolt is inserted into an opening slot and two through holes located in a vertical direction of the opening slot, and two compression springs distributed up and down are sleeved on the pivot bolt, and the two compression springs are respectively connected between the limit plate and the shift plate.
[0014] The advantages of the utility model are as follows: after assembly, the two support plates on the sweeper are fixed on both sides of the bottom of the conveying equipment, so that the blade of the scraper abuts against the lower surface of the belt, so that during the transportation of materials, the materials adhering to the surface of the belt are dropped by the scraper; the buffer component is used to reduce the impact force of the material on the scraper, thereby extending the service life of the equipment. Description of the drawings:
[0015] Figure 1 This is a schematic diagram of the main structure of the first embodiment of the utility model;
[0016] Figure 2 for Figure 1 A front view of a part of the structure;
[0017] Figure 3 for Figure 1 Exploded diagram of some structures;
[0018] Figure 4 for Figure 3 The enlarged view of point A in the middle;
[0019] Figure 5 It is a schematic diagram of the structure of the scraper component;
[0020] Figure 6 It is a structural schematic diagram of the component guide rod;
[0021] Figure 7 This is a schematic diagram of the main structure of the second embodiment of the present utility model;
[0022] Figure 8 for Figure 7 Enlarged view of point B in the middle.
[0023] In the figure: 1. first square steel, 2. limiting card strip, 3. scraper, 3.1. card slot, 4. gasket, 5. second square steel, 6. sleeve, 7. dial plate, 7.1. open slot, 8. support plate, 8.1. connecting block, 8.2. first threaded through hole, 9. cover plate, 9.1. countersunk hole, 9.2. slot, 10. limiting plate, 10.1. through hole, 11. guide rod, 11.1. second threaded through hole, 12. screw rod, 13. compression spring, 14. movable bolt. Specific implementation method:
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-8 , the utility model provides a high-efficiency belt cleaner technical solution:
[0026] Embodiment 1
[0027] See also Figure 1-6 , a high-efficiency belt cleaner, comprising a first square steel 1, a limit card strip 2, a scraper 3, a gasket 4, a second square steel 5, a sleeve 6, a dial plate 7, a support plate 8, a cover plate 9, a limit plate 10 and a buffer assembly; a limit card strip 2 is fixed to the middle of the upper surface of the first square steel 1 along its length direction, and the limit card strip 2 is in a "T" shape. A card groove 3.1 adapted to the limit card strip 2 is opened at the bottom of the scraper 3 along its length direction. The limit card strip 2 is slidably inserted into the card groove 3.1 at the bottom of the scraper 3. Gaskets 4 are arranged on both sides of the bottom of the scraper 3. The limit card strip 2, the scraper 3 and the two gaskets 4 are fixedly connected by a plurality of bolts; the first square steel 1 is sleeved in the middle of the second square steel 5 and fixedly connected by a plurality of bolts, and sleeves 6 are fixed to the two end portions of the second square steel 5;
[0028] Among them, two shifting plates 7 are symmetrically fixed on the outer surface of each sleeve 6, and the shifting plates 7 are provided with an open groove 7.1 to form a "U" shape; the two ends of the sleeve 6 are divided into a support plate 8 and a cover plate 9, and two connecting blocks 8.1 distributed up and down are fixed on the support plate 8, and two first threaded through holes 8.2 are provided on the connecting block 8.1, and a countersunk hole 9.1 corresponding to the first threaded through holes 8.2 on the two connecting blocks 8.1 is provided on the cover plate 9, and bolts are passed through the countersunk holes 9.1 and the first threaded through holes 8.2 on the connecting blocks 8.1. The support plate 8 and the cover plate 9 are fixedly connected, and a slot 9.2 corresponding to four limit plates 10 is provided on the cover plate 9, and one end of the limit plate 10 is inserted into the slot 9.2. Four limit plates 10 are evenly fixedly provided on the support plate 8 with the sleeve 6 as the center, and a through hole 10.1 is provided on the limit plate 10. The four limit plates 10 correspond to each other in a group, and a buffer component is provided between the two limit plates 10 in each group;
[0029] The buffer assembly includes a guide rod 11, a screw rod 12 and a compression spring 13; the guide rod 11 is inserted into the opening groove 7.1 and two through holes 10.1 located in the vertical direction of the opening groove 7.1, and the middle part of the guide rod 11 is located at the upper and lower sides of the shift plate 7 and is provided with two second threaded through holes 11.1, and the second threaded through holes 11.1 are threadedly connected and penetrated with screw rods 12, and the two screw rods 12 are respectively fitted with the upper and lower surfaces of the shift plate 7, and the two end faces of the screw rods 12 are respectively abutted with the two opposite inner surfaces of the support plate 8 and the cover plate 9; two compression springs 13 distributed up and down are sleeved on the guide rod 11, and the two compression springs 13 are respectively connected between the limit plate 10 and the screw rod 12;
[0030] When the scraper 3 is impacted by the material, the scraper 3 moves and rotates. During the rotation, the scraper 3 also causes the two shift plates 7 on the sleeve 6 to rotate synchronously through the second square steel 5. The shift plates 7 shift the screw 12 to make the guide rod 11 slide up and down in the two through holes 10.1, and as the screw 12 moves up and down, the compression spring 13 is elastically deformed to achieve a certain degree of buffering effect when the scraper 3 is impacted. When disassembling, the cover plate 9 must be removed first, and then the screw 12 on the guide rod 11 is taken out. At this time, the guide rod 11 can be quickly taken out from it, and the compression spring 13 can be replaced.
[0031] The working principle is as follows: after assembly, the two support plates 8 on the sweeper are fixed to the two sides of the bottom of the conveying equipment, so that the blade of the scraper 3 abuts against the lower surface of the belt, so that during the transportation of the material, the material adhering to the surface of the belt is dropped through the scraper 3; the buffer component is used to reduce the impact force of the material on the scraper 3, thereby extending the service life of the equipment.
[0032] Embodiment 2
[0033] See also Figure 4 and Figure 8 Compared with the first embodiment, the second embodiment has substantially the same overall structure and substantially the same working principle. The difference between the two is that the buffer assembly comprises a compression spring 13 and a movable bolt 14; the movable bolt 14 is inserted into the opening slot 7.1 and two through holes 10.1 located in the vertical direction of the opening slot 7.1, and two compression springs 13 distributed up and down are sleeved on the movable bolt 14, and the two compression springs 13 are respectively connected between the limit plate 10 and the dial plate 7;
[0034] When the scraper 3 is impacted by the material, the scraper 3 moves and rotates. During the rotation, the scraper 3 also causes the two dial plates 7 on the sleeve 6 to rotate synchronously through the second square steel 5. The dial plates 7 move up and down, and the hinge bolts 14 do not move. The dial plates 7 cause the compression springs 13 to elastically deform to achieve a certain degree of buffering effect when the scraper 3 is impacted. When disassembling, the compression springs 13 can be replaced by simply pulling out the hinge bolts 14 upwards. Compared with the first embodiment, it is more convenient and quicker.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high-efficiency belt cleaner, characterized in that: The invention comprises a first square steel (1), a limit clamping strip (2), a scraper (3), a gasket (4), a second square steel (5), a sleeve (6), a dial plate (7), a support plate (8), a cover plate (9), a limit plate (10) and a buffer assembly; a limit clamping strip (2) is fixed to the middle of the upper surface of the first square steel (1) along its length direction, the limit clamping strip (2) is slidably inserted into a clamping groove (3.1) at the bottom of the scraper (3), gaskets (4) are arranged on both sides of the bottom of the scraper (3), and the limit clamping strip (2), the scraper (3) and the two gaskets (4) are fixedly connected by a plurality of bolts; the first square steel (1) is sleeved on the middle of the second square steel (5) and fixedly connected by a plurality of bolts, and sleeves (6) are fixed to both ends of the second square steel (5); Among them, two shifting plates (7) are symmetrically fixed on the outer surface of each sleeve (6), and the two ends of the sleeve (6) are respectively provided with a support plate (8) and a cover plate (9), and the support plate (8) and the cover plate (9) are fixedly connected by bolts. Four limit plates (10) are evenly fixedly arranged on the support plate (8) with the sleeve (6) as the center, and a through hole (10.1) is opened on the limit plate (10). The four limit plates (10) are grouped into two corresponding upper and lower ones, and a buffer component is arranged between the two limit plates (10) in each group.
2. A high-efficiency belt cleaner according to claim 1, characterized in that: The limit clamping strip (2) is in a "T" shape, and a clamping groove (3.1) matching the limit clamping strip (2) is provided at the bottom of the scraper (3) along its length direction.
3. A high-efficiency belt cleaner according to claim 2, characterized in that: The shifting plate (7) is provided with an opening groove (7.1) to form a "U" shape.
4. A high-efficiency belt cleaner according to claim 3, characterized in that: Two connecting blocks (8.1) distributed up and down are fixed on the support plate (8), and two first threaded through holes (8.2) are provided on the connecting block (8.1).
5. A high-efficiency belt cleaner according to claim 4, characterized in that: The cover plate (9) is provided with a countersunk hole (9.1) corresponding to the first threaded through holes (8.2) on the two connecting blocks (8.1), and a bolt passes through the countersunk hole (9.1) and the first threaded through holes (8.2) on the connecting blocks (8.1) for threaded connection; the cover plate (9) is provided with a slot (9.2) corresponding to the four limiting plates (10), and one end of the limiting plate (10) is inserted into the slot (9.2).
6. A high-efficiency belt cleaner according to claim 5, characterized in that: The buffer assembly comprises a guide rod (11), a screw rod (12) and a compression spring (13); the guide rod (11) is inserted into the opening groove (7.1) and two through holes (10.1) located in the vertical direction of the opening groove (7.1); the middle part of the guide rod (11) is provided with two second threaded through holes (11.1) located on the upper and lower sides of the shifting plate (7); the second threaded through holes (11.1) are threadedly connected and penetrated with a screw rod (12); the two screw rods (12) are respectively fitted with the upper and lower surfaces of the shifting plate (7); the two end surfaces of the screw rod (12) are respectively in contact with the two opposite inner surfaces of the support plate (8) and the cover plate (9); the guide rod (11) is sleeved with two compression springs (13) distributed up and down; the two compression springs (13) are respectively connected between the limit plate (10) and the screw rod (12).
7. A high-efficiency belt cleaner according to claim 5, characterized in that: The buffer assembly comprises a compression spring (13) and a movable bolt (14); the movable bolt (14) is inserted into an opening slot (7.1) and two through holes (10.1) located in a vertical direction of the opening slot (7.1); two compression springs (13) distributed up and down are sleeved on the movable bolt (14); the two compression springs (13) are respectively connected between the limit plate (10) and the shifting plate (7).