Pneumatic device suitable for material leakage of conveyor belt machine head
Patent Information
- Application Number
- CN202421421817.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The leakage of materials on the traditional conveyor heads leads to coal spillage, waste and time-consuming and labor-intensive cleaning.
A pneumatic device is designed, including a cleaning assembly, which drives the gears and racks to rotate through the pneumatic device, drives the cleaning brush to move on the upper wall of the unloading silo, cleans and recovers the scattered coal.
It effectively solves the serious waste and manual cleaning caused by leakage of material on the traditional conveyor head, improves the practicality of the device, and saves manpower and resources.
Smart Images

Figure CN222664624U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to coal transportation, in particular to a pneumatic device suitable for material leakage at a conveyor belt head. Background Art
[0002] Charcoal is a solid combustible mineral that was gradually formed when ancient plants were buried underground and underwent complex biochemical and physicochemical changes. It is widely used in industrial production such as steel, electricity, and chemicals, as well as in residents' lives. It is one of the indispensable sources of energy for human production and life.
[0003] After the production and processing of coal is completed, it is often necessary to use a chain conveyor to transport the coal to a silo for storage. Due to the small opening of the silo and the wide outlet end of the chain conveyor, coal often overflows and scatters outside the silo, which not only causes serious waste, but also the top of the silo needs to be cleaned regularly, which is time-consuming and laborious. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the shortcomings of the prior art, the utility model provides a pneumatic device suitable for conveyor belt head leakage, which has the advantage of convenient cleaning and recovery of scattered coal slag, solves the problems of serious waste caused by traditional conveyor belt head leakage and time-consuming and labor-intensive manual cleaning, and greatly improves the practicability of the device.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pneumatic device suitable for conveyor belt head leakage, comprising a chain conveyor; a discharge bin is arranged at one end of the chain conveyor; the discharge bin is also provided with: a feed hopper is through-connected above the discharge bin; entry slots are opened on both sides of the feed hopper; a cleaning assembly is also arranged on the discharge bin, and the cleaning assembly comprises: a fixed seat is arranged on the outer periphery of the discharge bin; a pneumatic device is arranged on the fixed seat; a rack is arranged on the fixed seat; gear one is rotatably connected to the telescopic end of the pneumatic device, and gear one is meshed with the rack; gear two is rotatably connected to the telescopic end of the pneumatic device; and gear one is meshed with gear two; slide rail one is arranged on the fixed seat; one end of the cleaning brush is fixedly connected to gear two, and the other end of the cleaning brush is movably connected to slide rail one.
[0008] In some embodiments, the chain conveyor outlet end is disposed directly above the feed hopper.
[0009] In some embodiments, the cleaning components are provided in multiple sets.
[0010] In some embodiments, the cleaning components are arranged in a circular array.
[0011] In some embodiments, the cleaning assembly further comprises: a ceiling disposed above the unloading bin.
[0012] In some embodiments, the feed hopper is configured in a square shape.
[0013] In some embodiments, the cleaning component further includes: a second slide rail disposed on a fixed seat, and a second gear disposed on the second slide rail.
[0014] In some embodiments, the cleaning brush is a bristle brush.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides a pneumatic device suitable for conveyor belt head leakage, which has the following beneficial effects:
[0017] The utility model cleans the scattered coal during the coal transportation and storage process by means of a cleaning component provided, and the pneumatic device provides power, and a meshing gear 1 and a gear 2 are provided at the telescopic end of the pneumatic device, wherein the gear 1 is also meshed with a rack on a fixed seat, and the operation of the pneumatic device drives the gear 1 to move, and the gear 1 is rotated under the action of the rack, and the gear 2 is driven to rotate in the opposite direction at the same time, and a cleaning brush is provided on the gear 2, and the cleaning brush is closely attached to the upper wall of the unloading bin, and when the pneumatic device drives the cleaning brush to move toward the feed hopper, the cleaning brush will rotate in the opposite direction under the action of the gear 1 and the gear 2, so that the coal dropped on the unloading bin is cleaned, and the scattered coal is re-entered into the unloading bin through the entry slot, thereby solving the problems of serious waste caused by leakage of the traditional conveyor belt head and time-consuming and labor-intensive manual cleaning, and greatly improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the unloading bin and cleaning components of the utility model;
[0020] Figure 3 for Figure 2 The enlarged view of point A in the middle;
[0021] Figure 4 It is a structural schematic diagram of the cleaning component of the utility model.
[0022] In the figure:
[0023] 1. Chain conveyor.
[0024] 2. Unloading bin; 21. Entering hopper; 22. Entering trough.
[0025] 3. Cleaning assembly; 31. Fixed seat; 32. Pneumatic device; 33. Rack; 34. Gear 1; 35. Gear 2; 36. Cleaning brush; 37. Slide rail 1; 38. Ceiling; 39. Slide rail 2. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0027] It should be noted that all directional indications in the embodiments of the present application are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0028] In this application, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0029] In addition, in this application, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0030] Coal is widely used in industrial production such as steel, electricity, chemical industry and residents' life. It is one of the indispensable sources of energy for human production and life. After the production and processing of coal is completed, it is often necessary to use chain conveyors to transport the coal to silos for storage.
[0031] Since coal often falls when being transported to nearby silos (it falls directly to the ground without entering the silo) and is scattered outside the silo, the current practice is to manually clean the top of the silo regularly, which causes a waste of manpower and has local limitations.
[0032] In order to solve the problems in the related technology to a certain extent, an embodiment of the present application provides a pneumatic device suitable for leakage at the head of a conveyor belt, the device is provided with a cleaning component 3, after the coal is transported to the unloading bin 2, the cleaning component 3 is started, the pneumatic device 32 is extended and retracted to drive gear 1 34 to rotate on the rack 33, and then gear 1 34 drives gear 2 35 to rotate in the opposite direction, so that the cleaning brush 36 can clean the top area of the unloading bin 2 when moving toward the feed hopper 21, which can not only quickly clean and save manpower, but also recover scattered coal and save resources.
[0033] The present application is described below with reference to the accompanying drawings and specific embodiments:
[0034] Combination Figure 1-Figure 4 The embodiment of the present application provides a pneumatic device suitable for leakage of a conveyor belt head, comprising a chain conveyor 1; a discharge bin 2 is arranged at one end of the chain conveyor 1; the discharge bin 2 is also provided with: a feed hopper 21 is connected to the top of the discharge bin 2; an entry slot 22 is opened on both sides of the feed hopper 21; a cleaning assembly 3 is also arranged on the discharge bin 2, and the cleaning assembly 3 comprises: a fixed seat 31 is arranged on the outer periphery of the discharge bin 2; a pneumatic device 32 is arranged on the fixed seat 31; a rack 33 is arranged on the fixed seat 31; a gear 1 34 is rotatably connected to the telescopic end of the pneumatic device 32, and the gear 1 34 is meshed with the rack 33; a gear 2 35 is rotatably connected to the telescopic end of the pneumatic device 32; and the gear 1 34 is meshed with the gear 2 35; a slide rail 1 37 is arranged on the fixed seat 31; one end of a cleaning brush 36 is fixedly connected to the gear 2 35, and the other end of the cleaning brush 36 is movably connected to the slide rail 1 37.
[0035] After the coal is produced, it is generally transported via a chain conveyor 1 and finally transported to a discharge bin 2 for storage. Unlike the traditional solution, the device is provided with a cleaning component 3. When the chain conveyor 1 drives the coal to be transported, the cleaning component 3 is started. The cleaning component 3 is mainly powered by a pneumatic device 32. The telescopic end of the pneumatic device 32 is provided with a meshing gear 1 34 and a gear 2 35, wherein the gear 1 34 is also meshed with a rack 33 on a fixed seat 31. The operation of the pneumatic device 32 drives the gear 1 34 to move. Under the action of the rack 33 It rotates and drives gear 2 35 to rotate in the opposite direction. A cleaning brush 36 is provided on gear 2 35, and the cleaning brush 36 is close to the upper wall of the unloading bin 2. When the pneumatic device 32 drives the cleaning brush 36 to move in the direction of the feed hopper 21, the cleaning brush 36 rotates in the opposite direction under the action of gear 1 34 and gear 2 35, so as to clean the coal dropped on the unloading bin 2. Finally, under the push of the cleaning brush 36, the scattered coal is re-entered into the unloading bin 2 through the entry slot 22, which not only completes the cleaning, but also saves resources and eliminates waste, killing two birds with one stone.
[0036] In some embodiments, the outlet end of the chain conveyor 1 is arranged directly above the feed hopper 21 , so that the coal can enter the discharge bin 2 during normal unloading.
[0037] In some embodiments, multiple groups of cleaning components 3 are provided to greatly increase the cleaning efficiency.
[0038] In some embodiments, the cleaning components 3 are arranged in a circular array. Generally, two groups of cleaning components 3 are arranged, one group is arranged on both sides of the feed hopper 21, and the two groups are symmetrical about the center, so that the entire upper wall of the discharge bin 2 can be cleaned.
[0039] In some embodiments, the cleaning assembly 3 further includes: a ceiling 38 disposed above the unloading bin 2, and the ceiling 38 can shield the position of the hopper 21 on rainy days to prevent rainwater from seeping in.
[0040] In some embodiments, the feed hopper 21 is configured to be square. Since the outlet end of the chain conveyor 1 is square, it can not only better receive the coal to reduce scattering, but also reduce sanitary dead corners when the cleaning component 3 is cleaned.
[0041] In some embodiments, the cleaning assembly 3 further includes: a second slide rail 39 disposed on the fixing seat 31, and a second gear 35 disposed on the second slide rail 39. The second slide rail 39 can stably fix the other end of the cleaning brush 36 to increase the stability of the entire device.
[0042] In some embodiments, the cleaning brush 36 is a brush, which can clean scattered coal with maximum efficiency. In the description of this specification, the description of reference terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification.
[0043] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pneumatic device suitable for preventing material leakage from a conveyor head, comprising a chain conveyor (1); a discharge bin (2) is provided at one end of the chain conveyor (1); and the discharge bin (2) is also provided with: A feeding hopper (21) is connected through the top of the discharge bin (2); An entry trough (22) is provided on both sides of the feed hopper (21); Features: The unloading bin (2) is also provided with a cleaning component (3), and the cleaning component (3) comprises: A fixed seat (31) is arranged on the outer periphery of the unloading bin (2); A pneumatic device (32) is arranged on the fixing seat (31); A rack (33) is arranged on the fixing seat (31); Gear 1 (34), rotatably connected to the telescopic end of the pneumatic device (32), and the gear 1 (34) is meshed with the rack (33); Gear 2 (35) is rotatably connected to the telescopic end of the pneumatic device (32); and the gear 1 (34) is meshed with the gear 2 (35); A slide rail (37) is arranged on the fixing seat (31); One end of the cleaning brush (36) is fixedly connected to the second gear (35), and the other end of the cleaning brush (36) is movably connected to the first slide rail (37).
2. A pneumatic device suitable for conveyor belt head leakage according to claim 1, characterized in that: The outlet end of the chain conveyor (1) is arranged directly above the feed hopper (21).
3. A pneumatic device suitable for conveyor belt head leakage according to claim 1, characterized in that: The cleaning components (3) are provided in multiple groups.
4. A pneumatic device suitable for conveyor belt head leakage according to claim 3, characterized in that: The cleaning components (3) are arranged in a ring array.
5. A pneumatic device suitable for conveyor belt head leakage according to claim 1, characterized in that: The cleaning component (3) also includes: A ceiling (38) is arranged above the unloading bin (2).
6. A pneumatic device suitable for conveyor belt head leakage according to claim 1, characterized in that: The feeding hopper (21) is configured in a square shape.
7. A pneumatic device suitable for conveyor belt head leakage according to claim 1, characterized in that: The cleaning component (3) also includes: The second slide rail (39) is arranged on the fixed seat (31), and the second gear (35) is arranged on the second slide rail (39).
8. A pneumatic device suitable for conveyor belt head leakage according to claim 1, characterized in that: The cleaning brush (36) is a bristle brush.