Material bottle sequencing device with continuous feeding function
By designing a bottle sorting device for continuous feeding of components such as indexer, rotor, conveyor belt and cylinder, the problem of poor sorting effect and prone to blockage in the prior art is solved, and the continuous discharge and sorting of bottles is realized, reducing the risk of blockage and damage.
Patent Information
- Application Number
- CN202420798244.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-17
AI Technical Summary
The existing continuous feeding mechanism has limited effect on sorting the bottles during feeding, and the bottles are prone to stacking and aggregation, resulting in blockage of the feeding mechanism and affecting normal use.
A continuous feeding bottle sorting device is designed, including components such as control box, base, indexer, rotor, conveyor belt and cylinder. Through the coordinated work of these components, the continuous discharge and sorting of bottles is achieved.
It effectively solves the problems of stacking and blocking of material bottles, ensures the normal delivery of material bottles, reduces the labor intensity of material bottles, and protects the material bottles through buffering devices, reducing the chance of damage.
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Figure CN222664682U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material bottle feeding, in particular to a material bottle sorting device for continuous feeding. Background Art
[0002] Bottle feeding is the use of bottles as storage and conveying devices for materials. A bottle is usually a container with a certain capacity and a discharge port. The quantitative delivery of materials is achieved by controlling the opening and closing of the bottle. The working principle of the bottle feeder is to load the material into the bottle and convey the material to the target position at the required speed and quantity by controlling the opening and closing of the bottle. The bottle can be combined with a conveyor belt, a conveying pipeline or other conveying systems to convey the material to different process links on the production line or to specific storage or packaging equipment. In the production feeding, a sorting device is required to sort and load the bottles for easy filling.
[0003] The existing continuous feeding mechanism has limited effect on sorting bottles during feeding. Bottles are easily stacked and aggregated, causing the feeding mechanism to be blocked, affecting the normal use of the feeding mechanism. Therefore, we propose a continuous feeding bottle sorting device. Utility Model Content
[0004] The utility model aims to provide a material bottle sorting device for continuous feeding, which has the effect of continuously discharging and conveying material bottles, and solves the problem that the existing continuous feeding mechanism has limited sorting effect on material bottles during feeding, and material bottles are very easy to stack and gather, resulting in clogging of the feeding mechanism and affecting the normal use of the feeding mechanism.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a continuous feeding bottle sorting device, comprising a control box and a base, wherein a divider is installed in the middle of the bottom of the base, the output shaft of the divider is located at the top of the base and a rotating wheel is installed, the input end of the divider is connected to a driving motor, the outer surface of the rotating wheel is provided with a dividing groove, the top of the base is located at the outer surface of the rotating wheel and a dividing plate is installed, a conveyor belt A is installed on the top of the base close to the rotating wheel, a conveyor belt B is installed on the top of the base away from the conveyor belt A, baffles are installed on the front and rear surfaces of the conveyor belt A and the conveyor belt B on the top of the base, a mounting frame is installed in the middle of the baffle on the front surface of the conveyor belt B, a cylinder is installed in the middle of the front surface of the mounting frame, a push plate is installed on the output shaft of the cylinder, a positioning frame is installed on the top of the mounting frame, and a high-definition camera is installed near the end of the positioning frame.
[0006] Preferably, a guide rail is installed on the top of the base through a connecting frame, one end of the guide rail is connected to a loader, and a transmission belt is installed on the top of the loader.
[0007] Preferably, a material discharge trough is provided in the middle of the guide rail, and a material discharge pipe is installed at the bottom of the guide rail at the position of the material discharge trough.
[0008] Preferably, a control box is installed in the middle of one side of the front surface of the base, and the control box is electrically connected to the high-definition camera.
[0009] Preferably, the baffle is provided with an open slot at the position of the mounting frame, and a guide plate is installed at the position of the open slot on the rear surface of the base.
[0010] Preferably, a collecting box is installed on the rear surface of the base at the position of the guide plate, an electric telescope is installed at the bottom of the collecting box, a lifting plate is installed on the output shaft of the electric telescope, a pad is installed on the top of the lifting plate through a buffer rod, a rubber pad is installed on the top of the pad, and a spring is installed on the outer surface of the buffer rod at the bottom of the pad.
[0011] Preferably, a fixing frame is installed on one side of the interior of the collection box near the top, and an infrared sensor is installed on the bottom of the fixing frame.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. The utility model achieves the effect of continuous discharge and conveying of bottles by arranging guide rails, conveyor belt A, conveyor belt B, rotating wheel and indexer. The indexer is arranged in the middle of the bottom of the base, the rotating wheel is arranged at the top of the base where the output shaft of the indexer is located, the input end of the indexer is connected with a driving motor, a dividing groove is arranged on the outer surface of the rotating wheel, and a dividing plate is arranged on the outer surface of the rotating wheel at the top of the base, so as to solve the problem that the existing continuous feeding mechanism has limited effect on sorting bottles during feeding, and the bottles are very easy to stack and gather, resulting in clogging of the feeding mechanism, affecting the normal use of the feeding mechanism, reducing the probability of clogging of the bottles, thereby ensuring the normal transportation of the bottles.
[0014] 2. The utility model achieves the effect of quickly rejecting inverted bottles by arranging a cylinder, a high-definition camera and a push plate. A positioning frame is arranged on the top of the mounting frame, a high-definition camera is arranged near the end of the positioning frame, a mounting frame is arranged in the middle of the baffle on the front surface of the conveyor belt B, a cylinder is arranged in the middle of the front surface of the mounting frame, and a push plate is arranged on the output shaft of the cylinder to solve the problem that bottles are very likely to fall over during the feeding process and need to be manually rejected, which has a high labor intensity. The labor intensity of rejecting bottles is reduced, thereby improving the comfort of using the feeding mechanism.
[0015] 3. The utility model achieves the effect of protecting the material bottle from the impact force of falling by arranging rubber pads, buffer rods and springs. A lifting plate is arranged on the output shaft of the electric telescope, a pad is arranged on the top of the lifting plate through the buffer rod, a rubber pad is arranged on the top of the pad, and a spring is arranged on the outer surface of the buffer rod at the bottom of the pad, so as to solve the problem that the impact force generated by the existing inverted bottle when it is pushed down is large and the material bottle is very easy to be damaged, thereby reducing the falling impact force of the material bottle and reducing the probability of damage to the material bottle. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0017] Figure 2 It is a cross-sectional structural schematic diagram of the feeder and the guide rail of the utility model;
[0018] Figure 3 It is a schematic diagram of the top view of the guide rail and the material chute of the utility model;
[0019] Figure 4 It is a cross-sectional structural schematic diagram of the base and the rotating wheel of the utility model;
[0020] Figure 5 It is a side view structural diagram of the base and the collection box of the utility model;
[0021] Figure 6 for Figure 5 Schematic diagram of the enlarged structure of A.
[0022] Figure numerals: 1. control box; 2. base; 3. baffle; 4. feed pipe; 5. loader; 6. transmission belt; 7. guide rail; 8. feed chute; 9. high-definition camera; 10. dividing plate; 11. rotating wheel; 12. dividing chute; 13. conveyor belt A; 14. driving motor; 15. indexer; 16. conveyor belt B; 17. opening slot; 18. push plate; 19. cylinder; 20. mounting frame; 21. guide plate; 22. fixing frame; 23. infrared sensor; 24. collecting box; 25. electric telescope; 26. lifting plate; 27. positioning frame; 28. buffer rod; 29. rubber pad; 30. pad; 31. spring. DETAILED DESCRIPTION
[0023] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0024] Embodiment 1
[0025] like Figure 1-Figure 4As shown, in order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a continuous feeding bottle sorting device, comprising a control box 1 and a base 2, a divider 15 is installed in the middle of the bottom of the base 2, the output shaft of the divider 15 is located at the top of the base 2 and a rotating wheel 11 is installed, the input end of the divider 15 is connected to a driving motor 14, a dividing trough 12 is provided on the outer surface of the rotating wheel 11, the bottles are divided by the arranged dividing trough 12, a dividing plate 10 is installed on the outer surface of the rotating wheel 11 at the top of the base 2, a conveyor belt A13 is installed on the side of the top of the base 2 close to the rotating wheel 11, a conveyor belt B16 is installed on the side of the top of the base 2 away from the conveyor belt A13, baffles 3 are installed on the front and rear surfaces of the conveyor belt A13 and the conveyor belt B16 at the top of the base 2, a guide rail 7 is installed on the top of the base 2 through a connecting frame, a loader 5 is connected to one end of the guide rail 7, a transmission belt 6 is installed on the top of the loader 5, a discharge trough 8 is provided in the middle of the guide rail 7, and a discharge pipe 4 is installed at the position of the discharge trough 8 at the bottom of the guide rail 7.
[0026] The working principle of a continuous feeding bottle sorting device based on Example 1 is: after the utility model is installed, when in use, the bottle is placed on the top of the loader 5, and the bottle is driven to move sideways by the transmission belt 6, and the bottle is moved to the inside of the guide rail 7. After the bottle moves to the inside of the discharge chute 8, it falls to the discharge pipe 4 through the discharge chute 8, and the bottle is guided vertically by the discharge pipe 4, and then the bottle is driven to move by the conveyor belt B16, and the bottle is transported to the inside of the dividing chute 12 on the outer surface of the rotating wheel 11, and then the driving motor 14 is started, and the rotating wheel 11 is driven to rotate by the driving motor 14 and the divider 15, and the bottle inside the dividing chute 12 is driven to rotate by the rotating wheel 11, and the bottle is transported to the conveyor belt A13, and the conveyor belt A13 drives the bottle to move, so as to divert the bottle. At this point, the working process of this equipment is completed.
[0027] Embodiment 2
[0028] like Figure 5 and Figure 6 As shown, the utility model proposes a continuous feeding bottle sorting device. Compared with the first embodiment, this embodiment also includes: a mounting frame 20 is installed in the middle of the baffle 3 on the front surface of the conveyor belt B16, a cylinder 19 is installed in the middle of the front surface of the mounting frame 20, a push plate 18 is installed on the output shaft of the cylinder 19, a positioning frame 27 is installed on the top of the mounting frame 20, a high-definition camera 9 is installed near the end of the positioning frame 27, and the material bottles are monitored by the set high-definition camera 9, a control box 1 is installed in the middle of one side of the front surface of the base 2, and the control box 1 is electrically connected to the high-definition camera 9, the baffle 3 is provided with an opening groove 17 at the position of the mounting frame 20, and a guide plate 21 is installed at the position of the opening groove 17 on the rear surface of the base 2.
[0029] like Figure 5 and Figure 6As shown, a collecting box 24 is installed on the rear surface of the base 2 at the position of the guide plate 21, and an electric telescopic device 25 is installed at the bottom of the collecting box 24. The lifting plate 26 is driven downward by the electric telescopic device 25, thereby driving the bottle to move downward. The lifting plate 26 is installed on the output shaft of the electric telescopic device 25. A pad 30 is installed on the top of the lifting plate 26 through a buffer rod 28. A rubber pad 29 is installed on the top of the pad 30. A spring 31 is installed on the outer surface of the buffer rod 28 at the bottom of the pad 30. The impact force on the pad 30 is buffered by the set spring 31. A fixing frame 22 is installed on one side of the interior of the collecting box 24 near the top, and an infrared sensor 23 is installed at the bottom of the fixing frame 22 to facilitate observation of the height of the bottle inside the collecting box 24.
[0030] In this embodiment, during the conveying process, the material bottles are photographed by the high-definition camera 9, and the camera data is transmitted to the control box 1. The control box 1 analyzes the image, and when the bottle is found to be overturned, the cylinder 19 is started, and the push plate 18 is driven to move sideways by the cylinder 19, so that the material bottle is discharged from the opening groove 17, and the material bottle is conveyed to the inside of the collection box 24 through the guide plate 21, and the material bottle is protected by the rubber pad 29. At the same time, the impact force of the pad 30 is buffered by the spring 31, so as to protect the material tray, and after the infrared sensor 23 senses that the material level of the bottle at the bottom of the collection box 24 is high, the electric telescopic device 25 is started, and the lifting plate 26 is driven downward by the electric telescopic device 25, thereby driving the material bottle to move downward, so as to facilitate the continued collection of the material bottle.
[0031] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. A continuous feeding bottle sorting device, comprising a control box (1) and a base (2), characterized in that: A divider (15) is installed in the middle of the bottom of the base (2); the output shaft of the divider (15) is located at the top of the base (2); a rotating wheel (11) is installed; the input end of the divider (15) is connected to a driving motor (14); a material dividing groove (12) is provided on the outer surface of the rotating wheel (11); a material dividing plate (10) is installed on the top of the base (2) and located on the outer surface of the rotating wheel (11); a conveyor belt A (13) is installed on the top of the base (2) close to the rotating wheel (11); the top of the base (2) is away from the conveyor belt A (13) A conveyor belt B (16) is installed on one side, and baffles (3) are installed on the top of the base (2) on the front and rear surfaces of the conveyor belt A (13) and the conveyor belt B (16). A mounting frame (20) is installed in the middle of the baffle (3) on the front surface of the conveyor belt B (16), and a cylinder (19) is installed in the middle of the front surface of the mounting frame (20). A push plate (18) is installed on the output shaft of the cylinder (19), and a positioning frame (27) is installed on the top of the mounting frame (20). A high-definition camera (9) is installed near the end of the positioning frame (27).
2. A continuous feeding bottle sorting device according to claim 1, characterized in that: A guide rail (7) is installed on the top of the base (2) via a connecting frame, one end of the guide rail (7) is connected to a feeder (5), and a transmission belt (6) is installed on the top of the feeder (5).
3. A continuous feeding bottle sorting device according to claim 2, characterized in that: A material discharge trough (8) is provided in the middle of the guide rail (7), and a material discharge pipe (4) is installed at the bottom of the guide rail (7) at the position of the material discharge trough (8).
4. A continuous feeding bottle sorting device according to claim 1, characterized in that: A control box (1) is installed in the middle of one side of the front surface of the base (2), and the control box (1) is electrically connected to the high-definition camera (9).
5. A continuous feeding bottle sorting device according to claim 1, characterized in that: The baffle (3) is provided with an opening slot (17) at the position of the mounting frame (20), and a guide plate (21) is installed on the rear surface of the base (2) at the position of the opening slot (17).
6. A continuous feeding bottle sorting device according to claim 5, characterized in that: A collecting box (24) is installed on the rear surface of the base (2) at the position of the guide plate (21), an electric telescopic device (25) is installed at the bottom of the collecting box (24), a lifting plate (26) is installed on the output shaft of the electric telescopic device (25), a pad (30) is installed on the top of the lifting plate (26) through a buffer rod (28), a rubber pad (29) is installed on the top of the pad (30), and a spring (31) is installed on the outer surface of the buffer rod (28) at the bottom of the pad (30).
7. A continuous feeding bottle sorting device according to claim 6, characterized in that: A fixing frame (22) is installed on one side of the interior of the collection box (24) near the top, and an infrared sensor (23) is installed on the bottom of the fixing frame (22).