Copper wire outlet pre-tightening mechanism for electric wire production

By combining the first motor, gear, dust removal roller, cylinder, lifting structure and other technical means in the copper wire outlet preloading mechanism, the problems of impurities on the copper wire surface and winding and winding are solved, and the removal and tensioning of the copper wire surface are realized, ensuring the subsequent normal winding.

CN222665029UActive Publication Date: 2025-03-25DONGGUAN CHINA ASIA TAI ELECTRICAL TECH
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420631599.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-03-25
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

When the existing copper wire outlet pretension mechanism processes copper wires after multiple processes, it is susceptible to surface impurities, resulting in problems of winding and surface erosion during subsequent pretensioning and winding.

Method used

A copper wire outlet pretension mechanism for wire production is designed, and combined with the use of the first motor, gear and dust removal roller, the impurities on the surface of the copper wire are removed; at the same time, through the cooperation of the cylinder, lifting structure and auxiliary roller, the copper wire remains tight during the winding process and avoids winding.

Benefits of technology

Effectively remove impurities on the surface of the copper wire to prevent the use of copper wire from being affected by dust erosion during the subsequent winding process; at the same time, through tensioning treatment, the copper wire is avoided during winding process, ensuring normal winding treatment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222665029U_ABST
    Figure CN222665029U_ABST
Patent Text Reader

Abstract

The utility model discloses a copper wire outgoing pre-tightening mechanism for wire production, which comprises a base, a protective frame is arranged in the middle of the top end of the base, a first motor is fixedly mounted on the front surface of the protective frame, a fixed seat is fixedly mounted on the inner side wall of one end of the protective frame, and a driving gear is arranged in an inner cavity of the fixed seat; and through combined use of a first motor, a gear and a dust removal roller, particles such as impurities remaining on the surface of the copper wire can be effectively removed, so that the situation that when the copper wire is wound subsequently, the surface of the copper wire is corroded by dust particles and the like due to the fact that many dust particles and the like remain on the surface of the copper wire is prevented, and the service life of the copper wire is prolonged. And when a first motor works, a driving gear rotates along with the first motor, and then the driving gear rotates to realize rotation of a driven gear, so that a dust removal roller is driven to rotate, and subsequent dust removal treatment on the surface of the copper wire is facilitated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of a copper wire outlet pre-tightening mechanism for electric wire production, in particular to a copper wire outlet pre-tightening mechanism for electric wire production. Background Art

[0002] Copper wire is a metal material. Due to its good electrical conductivity, it is widely used in the manufacture of wires, cables, brushes, etc. It has good thermal conductivity and is often used to manufacture magnetic instruments and meters to prevent magnetic interference, such as compasses and aviation instruments. It has excellent plasticity and is easy to process by hot pressing and cold pressing. It can be made into copper materials such as tubes, rods, wires, strips, strips, plates, and foils. Therefore, copper wire has been everywhere in people's lives.

[0003] For example, a copper wire outlet pre-tightening mechanism for electric wire production disclosed in the utility model with authorization announcement number CN220283160U only needs to use a rotating shaft to drive the second transmission component to move, the second transmission component drives the electric telescopic rod to rotate, the electric telescopic rod drives the adjustment plate to rotate, the adjustment plate drives the connecting rod to rotate, and the connecting rod drives the second pre-tightening rollers on both sides to move toward the middle, so that the distance between the second pre-tightening roller and the first pre-tightening roller can be adjusted quickly and conveniently to achieve pre-tightening of copper wires of different specifications. The copper wire needs to be processed in multiple steps during the production process, and the processed copper wire needs to be pre-tightened and coiled, etc., and the surface of the copper wire after multiple processing steps will inevitably be attached with certain impurities, which will affect the subsequent pre-tightening and coiling of the copper wire, causing unnecessary trouble. Utility Model Content

[0004] In order to overcome the deficiencies in the prior art, the utility model provides a copper wire outlet pre-tightening mechanism for electric wire production, which can solve the problem that the existing copper wire outlet pre-tightening mechanism only needs to use a rotating shaft to drive the second transmission component to move, the second transmission component drives the electric telescopic rod to rotate, the electric telescopic rod drives the adjusting plate to rotate, the adjusting plate drives the connecting rod to rotate, and the connecting rod drives the second pre-tightening rollers on both sides to move toward the middle, so that the distance between the second pre-tightening roller and the first pre-tightening roller can be adjusted quickly and conveniently to achieve pre-tightening of copper wires of different specifications. The copper wire needs to be processed in multiple steps during the production process, and the processed copper wire needs to be pre-tightened, coiled, etc., and the surface of the copper wire after being processed in multiple steps will inevitably be attached with certain impurities, thereby affecting the subsequent pre-tightening, coiling, etc. of the copper wire, causing unnecessary troubles and technical problems.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a copper wire outlet pretensioning mechanism for electric wire production, comprising a base, a protective frame is provided in the middle of the top end of the base, and a first motor is fixedly installed on the front surface of the protective frame, a fixed seat is fixedly installed on the inner wall of one end of the protective frame, and a driving gear is provided in the inner cavity of the fixed seat, one end of the driving gear is connected to a driven gear, and a transmission shaft passes through the inner side of the driven gear, the other end of the transmission shaft is fixedly connected to a dust removal roller, and a lifting structure is distributed on one side of the fixed seat.

[0006] As a preferred technical solution of the utility model, the lifting structure includes a lifting seat, an auxiliary roller, a cylinder and a guide rod. The lifting seat is distributed on one side of the fixed seat, and the inner side of the bottom of the lifting seat is rotatably connected with the auxiliary roller. The middle part of the top of the lifting seat is fixedly installed with a cylinder, and a guide rod is distributed on one side of the cylinder.

[0007] As a preferred technical solution of the utility model, a driven roller is rotatably connected to one side of the bottom of the protection frame, and an arc groove is formed on the outer surface of the driven roller.

[0008] As a preferred technical solution of the utility model, a first side panel is distributed on one side of the protective frame, and the inner side wall of the first side panel is rotatably connected to a wire feeding roller, a second side panel is distributed on the side of the protective frame away from the first side panel, and a second motor is fixedly installed at the front end of the second side panel, and the output end of the second motor is connected to a wire taking-up roller.

[0009] As a preferred technical solution of the utility model, the driving gear is meshed with the driven gear through teeth, and the driven gear is symmetrically distributed along the transverse center line of the driving gear.

[0010] As a preferred technical solution of the utility model, the lifting seat is slidably connected to the protection frame through the guide rod, and the guide rod and the lifting seat are vertically distributed.

[0011] Compared with the prior art, the utility model can achieve the following beneficial effects:

[0012] 1. The combined use of the first motor, gear and dust removal roller can effectively remove impurities and other particles remaining on the surface of the copper wire, so as to prevent the subsequent copper wire from being eroded by dust particles due to the large amount of dust particles remaining on its surface during the subsequent winding of the copper wire, thereby affecting the subsequent use of the copper wire. When the first motor is working, the driving gear will rotate accordingly, and then the driving gear will rotate to realize the rotation of the driven gear, thereby driving the dust removal roller to rotate, which is convenient for the subsequent dust removal treatment on the surface of the copper wire;

[0013] 2. By using the set cylinder, lifting frame and auxiliary roller in combination, the copper wire that needs to be wound can be tensioned to prevent the subsequent copper wire from being entangled in the winding process and affecting the subsequent normal winding of the copper wire. When the cylinder is working, the position height of the lifting frame will be adjusted longitudinally, and then the lifting frame will be raised and lowered to adjust the position height of the auxiliary roller, so as to facilitate the subsequent tensioning of the copper wire with the driven roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the copper wire outlet pre-tightening mechanism for electric wire production of the utility model;

[0015] Figure 2 This is a side structural schematic diagram of a protective frame of a copper wire outlet pre-tightening mechanism for electric wire production according to the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the protective frame of the copper wire outlet pre-tightening mechanism for electric wire production in a bottom view according to the utility model;

[0017] Figure 4 This is a schematic diagram of the cross-sectional structure of a fixing seat of a copper wire outlet pre-tightening mechanism for electric wire production of the utility model;

[0018] Among them: 1. base; 2. protection frame; 3. first motor; 4. fixed seat; 5. driving gear; 6. driven gear; 7. transmission shaft; 8. dust removal roller; 9. lifting seat; 10. auxiliary roller; 11. cylinder; 12. guide rod; 13. driven roller; 14. arc groove; 15. first side plate; 16. wire feeding roller; 17. second side plate; 18. second motor; 19. wire taking-up roller. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.

[0020] Example

[0021] Please refer to Figure 1As shown, the utility model provides a copper wire outlet pre-tightening mechanism for electric wire production, comprising a base 1, a protective frame 2 is arranged at the middle of the top of the base 1, and a first motor 3 is fixedly installed on the front surface of the protective frame 2, a fixing seat 4 is fixedly installed on the inner side wall of one end of the protective frame 2, and a driving gear 5 is arranged in the inner cavity of the fixing seat 4, one end of the driving gear 5 is connected to a driven gear 6, and a transmission shaft 7 runs through the inner side of the driven gear 6, and a dust removal roller 8 is fixedly connected to the other end of the transmission shaft 7, a lifting structure is distributed on one side of the fixing seat 4, a first side plate 15 is distributed on one side of the protective frame 2, and a wire feeding roller 16 is rotatably connected to the inner side wall of the first side plate 15, a second side plate 17 is distributed on the side of the protective frame 2 away from the first side plate 15, and a second motor 18 is fixedly installed on the front end of the second side plate 17, and a wire take-up roller 19 is connected to the output end of the second motor 18;

[0022] When the device is used, the rotation of the wire feeding roller 16 can assist the copper wire in being transported horizontally, and then when the copper wire is transported to the inner side of the protection frame 2, the auxiliary roller 10 and the dust removal roller 8 can be used to pre-tighten and remove dust from the surface of the copper wire respectively, and the treated copper wire is wound around the surface of the wire take-up roller 19, and then the second motor 18 works to realize the rotation of the wire take-up roller 19, and then the wire take-up roller 19 can be used to reel the copper wire;

[0023] As a further implementation of this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a protective frame 2 is provided at the middle of the top of the base 1, and a first motor 3 is fixedly installed on the front surface of the protective frame 2, a fixing seat 4 is fixedly installed on the inner side wall of one end of the protective frame 2, and a driving gear 5 is provided in the inner cavity of the fixing seat 4, and the driving gear 5 is meshed with the driven gear 6 through teeth, and the driven gear 6 is symmetrically distributed along the transverse center line of the driving gear 5, one end of the driving gear 5 is connected to the driven gear 6, and a transmission shaft 7 passes through the inner side of the driven gear 6, and the other end of the transmission shaft 7 is fixedly connected to the dust removal roller 8, and one side of the fixing seat 4 is distributed There is a lifting structure, which includes a lifting seat 9, an auxiliary roller 10, a cylinder 11 and a guide rod 12. The lifting seat 9 is distributed on one side of the fixed seat 4, and the inner side of the bottom of the lifting seat 9 is rotatably connected with the auxiliary roller 10. The lifting seat 9 is slidably connected with the protective frame 2 through the guide rod 12, and the guide rod 12 and the lifting seat 9 are vertically distributed. The cylinder 11 is fixedly installed in the middle of the top of the lifting seat 9, and the guide rod 12 is distributed on one side of the cylinder 11. A driven roller 13 is rotatably connected to one side of the bottom of the protective frame 2, and an arc groove 14 is provided on the outer surface of the driven roller 13;

[0024] When the copper wire is input into the inner side of the protection frame 2, the copper wire will first pass through the arc groove 14 opened on the surface of the driven roller 13, and then the copper wire will pass through the auxiliary roller 10. When the copper wire needs to be tensioned, the cylinder 11 will longitudinally push the lifting seat 9 fixedly connected at the bottom, and then the longitudinal movement of the lifting seat 9 will drive the auxiliary roller 10 connected to the bottom of the lifting seat to move longitudinally, so as to facilitate the subsequent tensioning of the copper wire. When the lifting seat 9 moves longitudinally, it will drive the guide rod 12 to move longitudinally along the protection frame 2, so as to improve the stability of the lifting seat 9 during the longitudinal movement. Then the copper wire passes through the fixed seat 4, when the copper wire needs to be dusted on the surface, the first motor 3 works to rotate the driving gear 5 connected to its output end, and because the driving gear 5 is meshed with the driven gear 6 through teeth, when the driving gear 5 rotates, the driven gear 6 is driven to rotate, and then the rotation of the driven gear 6 can be used to rotate the transmission shaft 7, and then the rotation of the transmission shaft 7 can realize the rotation of the dust removal roller 8, and the surface of the copper wire can be dusted and cleaned by combining the rotation of the two dust removal rollers 8, so as to prevent the surface of the copper wire from still being adsorbed with dust and other impurities when the copper wire is subsequently wound;

[0025] Specific working principle:

[0026] The rotation of the wire feeding roller 16 can assist the copper wire in being transported horizontally. When the copper wire is transported to the inner side of the protective frame 2, the copper wire will pass through the arc groove 14 opened on the surface of the driven roller 13, and then the copper wire will pass through the auxiliary roller 10. When the copper wire needs to be tensioned, the cylinder 11 will push the lifting seat 9 fixedly connected to its bottom longitudinally, and then the longitudinal movement of the lifting seat 9 will drive the auxiliary roller 10 connected to its bottom rotation to move longitudinally, so as to facilitate the subsequent tensioning of the copper wire. When the lifting seat 9 moves longitudinally, it will drive the guide rod 12 to move longitudinally along the protective frame 2, so as to improve the stability of the lifting seat 9 during the longitudinal movement. Then the copper wire passes through the inner side of the fixed seat 4. When the copper wire needs to be subjected to surface dust removal When the first motor 3 works, the driving gear 5 connected to its output end rotates accordingly. Since the driving gear 5 is meshed with the driven gear 6 through teeth, when the driving gear 5 rotates, the driven gear 6 is driven to rotate accordingly, and then the rotation of the driven gear 6 can be used to rotate the transmission shaft 7 accordingly. When the transmission shaft 7 rotates, the dust removal roller 8 is rotated. Combined with the rotation of the two dust removal rollers 8, the surface of the copper wire can be dust-removed and cleaned to prevent dust and other impurities from being adsorbed on the surface of the copper wire during the subsequent winding process. The treated copper wire is wound around the surface of the take-up roller 19, and then the second motor 18 works to realize the rotation of the take-up roller 19, and then the take-up roller 19 can be used to wind the copper wire.

[0027] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A copper wire outlet pre-tightening mechanism for electric wire production, comprising a base (1), characterized in that: A protective frame (2) is provided at the middle of the top end of the base (1), and a first motor (3) is fixedly mounted on the front surface of the protective frame (2); a fixing seat (4) is fixedly mounted on the inner side wall of one end of the protective frame (2), and a driving gear (5) is provided in the inner cavity of the fixing seat (4); one end of the driving gear (5) is connected to a driven gear (6), and a transmission shaft (7) passes through the inner side of the driven gear (6); the other end of the transmission shaft (7) is fixedly connected to a dust removal roller (8), and a lifting structure is distributed on one side of the fixing seat (4).

2. A copper wire outlet pre-tightening mechanism for electric wire production according to claim 1, characterized in that: The lifting structure comprises a lifting seat (9), an auxiliary roller (10), a cylinder (11) and a guide rod (12); the lifting seat (9) is distributed on one side of the fixed seat (4), and the inner side of the bottom of the lifting seat (9) is rotatably connected to the auxiliary roller (10); the cylinder (11) is fixedly installed in the middle of the top of the lifting seat (9), and the guide rod (12) is distributed on one side of the cylinder (11).

3. A copper wire outlet pre-tightening mechanism for electric wire production according to claim 1, characterized in that: A driven roller (13) is rotatably connected to one side of the bottom of the protection frame (2), and an arc groove (14) is provided on the outer surface of the driven roller (13).

4. A copper wire outlet pre-tightening mechanism for electric wire production according to claim 1, characterized in that: A first side plate (15) is distributed on one side of the protection frame (2), and the inner side wall of the first side plate (15) is rotatably connected to a wire feeding roller (16); a second side plate (17) is distributed on the side of the protection frame (2) away from the first side plate (15), and a second motor (18) is fixedly installed at the front end of the second side plate (17); and the output end of the second motor (18) is connected to a wire taking-up roller (19).

5. A copper wire outlet pre-tightening mechanism for electric wire production according to claim 1, characterized in that: The driving gear (5) is meshedly connected with the driven gear (6) via teeth, and the driven gear (6) is symmetrically distributed along the transverse center line of the driving gear (5).

6. A copper wire outlet pre-tightening mechanism for electric wire production according to claim 2, characterized in that: The lifting seat (9) is slidably connected to the protection frame (2) via the guide rod (12), and the guide rod (12) and the lifting seat (9) are vertically distributed.

Citation Information

Patent Citations

  • Copper wire outlet pre-tightening mechanism for electric wire production

    CN220283160U