Quadruple bottle liquid injection automatic machine with high precision
By designing a quad-coil liquid injection machine, the automatic feeding and injection of the quad-coil is achieved by using electric jaws and automatic injection heads, the problems of reduced injection accuracy and low production efficiency caused by manual operation are solved, and a high-precision and high-efficiency liquid injection process is achieved.
Patent Information
- Application Number
- CN202421497342.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-27
AI Technical Summary
During the liquid injection process of existing quad-connected bottles, due to errors in manual operation, the liquid injection accuracy is reduced, the product quality is not guaranteed, and the manual loading speed is slow, which reduces the production efficiency.
A high-precision quad-coil liquid injection machine is designed, and the quad-coil is clamped and moved by electric jaws, and the quad-coil is automatically loaded and automatically filled with the quad-coil through a rotating table and an automatic injection head.
Through the automated liquid injection process, manual errors are avoided, the accuracy and product quality of liquid injection are improved, and the production efficiency is greatly improved.
Smart Images
Figure CN222665382U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quadruple bottle liquid filling, in particular to a quadruple bottle liquid filling automatic machine with high precision. Background Art
[0002] A quadruple bottle is a container used to store and deliver liquid or powdered substances such as medicines and chemicals. It usually consists of four bottles connected together, each with an independent outlet that can be controlled individually. Quadruple bottles are widely used in the fields of biopharmaceuticals and chemical production to improve production efficiency and reduce the risk of cross contamination.
[0003] In the process of filling the existing quadruple bottles, the quadruple bottles are manually loaded. The placement position and placement rhythm of the quadruple bottles are affected by human factors, and there are certain human errors, which reduces the filling accuracy of the automatic filling head and reduces the product quality. At the same time, the manual loading speed is too slow, which greatly reduces the production efficiency of the product. Utility Model Content
[0004] The utility model aims to provide a high-precision automatic machine for filling four-in-one bottles, so as to solve the problem that the four-in-one bottles are manually loaded in the above-mentioned background technology, and the placement position and placement rhythm of the four-in-one bottles are affected by human factors, and there are certain human errors, which reduces the filling accuracy of the automatic filling head and reduces the product quality. At the same time, the manual loading speed is too slow, which greatly reduces the production efficiency of the product.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme, a high-precision quadruple bottle filling automatic machine: comprising a processing table, a protective window is fixedly connected to the surface of the processing table, a placing table is fixedly connected to the surface of the processing table, a quadruple bottle body is placed on the surface of the placing table, an injection table is fixedly connected to the surface of the processing table, a rotating table is rotatably connected to the surface of the injection table, a fixed bracket is fixedly connected to the surface of the injection table, an automatic injection head is fixedly installed on the surface of the fixed bracket, a medicine box is fixedly connected to the surface of the processing table, and a support frame is fixedly connected to the surface of the processing table. A first electric guide rail is fixedly connected to the surface of the support frame, a first driving device is fixedly installed on the surface of the first electric guide rail, a second electric guide rail is slidably connected to the surface of the first electric guide rail, a second driving device is fixedly connected to the surface of the second electric guide rail, a movable plate is slidably connected to the surface of the second electric guide rail, a connecting frame is fixedly connected to the surface of the movable plate, a two-way cylinder is fixedly connected to the surface of the connecting frame, a movable frame is fixedly connected to the piston rod of the two-way cylinder, a lifting cylinder is fixedly connected to the surface of the movable frame, and an electric clamp is fixedly connected to the piston rod of the lifting cylinder.
[0006] Preferably, a plurality of groups of card slots are provided on the surface of the placement table, and the card slots are linearly and evenly arranged on the surface of the placement table, and the quadruple bottle body is plugged into the card slots of the placement table.
[0007] Preferably, a slot is provided on the surface of the rotating table, and the quadruple bottle body is snap-connected to the slot of the rotating table. A motor is provided at the bottom of the injection table, and the motor drives the rotating table to rotate through the output shaft, thereby driving the quadruple bottle body to rotate, and the automatic injection head transports the liquid on the medicine box to the quadruple bottle body.
[0008] Preferably, the first driving device drives the second electric guide rail to slide horizontally on the first electric guide rail, and the second driving device drives the movable plate to slide vertically on the second electric guide rail.
[0009] Preferably, the second electric guide rail drives the connecting frame to move horizontally via a movable plate, and the movable plate directly drives the connecting frame to move vertically, and the connecting frame drives the bidirectional cylinder and the movable frame to move synchronously during the movement.
[0010] Preferably, two groups of movable frames are provided, and the movable frames slide longitudinally on the connecting frame through the piston rod of the bidirectional cylinder, and the movable frames drive the lifting cylinder and the electric clamp to move synchronously.
[0011] Preferably, the electric clamp slides and rises on the movable frame through the piston rod of the lifting cylinder, the electric clamp clamps and fixes the quadruple bottle body, and the lifting cylinder drives the quadruple bottle body to rise and fall through the electric clamp.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The quadruple bottle body is clamped by an electric clamp, and then the electric clamp is moved so that the electric clamp places the quadruple bottle body on the card slot of the rotating table. At this time, the automatic injection head injects the liquid inside the medicine box into the quadruple bottle body. The rotating table changes the injection port of the quadruple bottle body by rotation, thereby realizing automatic loading and automatic injection of the quadruple bottle body, avoiding the error caused by manual loading, thereby improving the accuracy of injection, ensuring product quality, and adopting a fully automated injection mode, which greatly improves the production efficiency of the product.
[0014] 2. Two sets of electric grippers are used to clamp and load the quadruple bottle body, ensuring that the two sets of electric grippers can clamp and load the quadruple bottle body, and two sets of automatic injection heads are equipped to inject liquid into the quadruple bottle body, further improving the efficiency of product production. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front view stereoscopic schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a partial three-dimensional schematic diagram of the structure of the utility model from the back;
[0017] Figure 3 It is a back perspective schematic diagram of the placement table structure of the utility model;
[0018] Figure 4 For this utility model Figure 3 A schematic diagram of the enlarged structure at A in the middle;
[0019] Figure 5 It is a back perspective schematic diagram of the support frame structure of the utility model;
[0020] Figure 6 It is a back perspective schematic diagram of the electric gripper structure of the utility model.
[0021] In the figure: 1. processing table; 2. protective window; 3. placing table; 4. quadruple bottle body; 5. injection table; 6. rotating table; 7. fixed bracket; 8. automatic injection head; 9. medicine box; 10. supporting frame; 11. first electric guide rail; 12. first driving device; 13. second electric guide rail; 14. second driving device; 15. movable plate; 16. connecting frame; 17. two-way cylinder; 18. movable frame; 19. lifting cylinder; 20. electric clamp. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-6 , an embodiment provided by the utility model:
[0024] A high-precision four-in-one bottle filling automatic machine: comprising a processing table 1, a protective window 2 is fixedly connected to the surface of the processing table 1, a placing table 3 is fixedly connected to the surface of the processing table 1, a four-in-one bottle body 4 is placed on the surface of the placing table 3, an injection table 5 is fixedly connected to the surface of the processing table 1, a rotating table 6 is rotatably connected to the surface of the injection table 5, a fixed bracket 7 is fixedly connected to the surface of the injection table 5, an automatic injection head 8 is fixedly installed on the surface of the fixed bracket 7, and two groups of automatic injection heads 8 are provided, a medicine box 9 is fixedly connected to the surface of the processing table 1, a support frame 10 is fixedly connected to the surface of the processing table 1, a first electric guide rail 11 is fixedly connected to the surface of the support frame 10, a first drive device 12 is fixedly installed on the surface of the first electric guide rail 11, and a first electric guide rail 11 is fixedly connected to the surface of the first electric guide rail 11. A second electric guide rail 13 is slidably connected to the surface of the second electric guide rail 13, a second driving device 14 is fixedly connected to the surface of the second electric guide rail 13, a movable plate 15 is slidably connected to the surface of the movable plate 15, a connecting frame 16 is fixedly connected to the surface of the connecting frame 16, a two-way cylinder 17 is fixedly connected to the surface of the connecting frame 16, a movable frame 18 is fixedly connected to the piston rod of the two-way cylinder 17, a lifting cylinder 19 is fixedly connected to the surface of the movable frame 18, an electric clamp 20 is fixedly connected to the piston rod of the lifting cylinder 19, and its quadruple bottle body 4 can realize automatic loading and automatic liquid injection, avoiding the error problem existing in manual liquid injection, thereby improving the accuracy of liquid injection and ensuring product quality. At the same time, a fully automated liquid injection mode is adopted, which greatly improves the production efficiency of the product.
[0025] Furthermore, multiple groups of card slots are opened on the surface of the placement table 3, and the card slots are linearly and evenly arranged on the surface of the placement table 3. The quadruple bottle body 4 is inserted into the card slots of the placement table 3, and multiple groups of quadruple bottle bodies 4 will be evenly placed on the card slots on the placement table 3, so that the quadruple bottle body 4 is in the shape of a rectangular array on the placement table 3.
[0026] Furthermore, a slot is provided on the surface of the rotating table 6, and the quadruple bottle body 4 is snap-connected to the slot of the rotating table 6. A motor is provided at the bottom of the injection table 5, and the motor drives the rotating table 6 to rotate through the output shaft. The rotating table 6 changes the position of the quadruple bottle body 4 during rotation, thereby facilitating the automatic injection head 8 to inject liquid into the four bottles on the quadruple bottle body 4. The automatic injection head 8 transports the liquid on the medicine box 9 to the quadruple bottle body 4, and the automatic injection head 8 is connected to the medicine box 9 through the oiling connecting pipe, and the liquid inside the medicine box 9 is output to the automatic injection head 8 through the connecting pipe.
[0027] Furthermore, the first drive device 12 drives the second electric guide rail 13 to slide horizontally on the first electric guide rail 11, and the second drive device 14 drives the movable plate 15 to slide vertically on the second electric guide rail 13. The first drive device 12 and the second drive device 14 include equipment such as motors and screw rods, which belong to the existing technology and can smoothly make the first drive device 12 slide horizontally on the first electric guide rail 11, and make the movable plate 15 rise and fall horizontally.
[0028] Furthermore, the second electric guide rail 13 drives the connecting frame 16 to move horizontally through the movable plate 15, and the movable plate 15 directly drives the connecting frame 16 to move vertically. During the movement, the connecting frame 16 drives the two-way cylinder 17 and the movable frame 18 to move synchronously, thereby changing the position of the lifting cylinder 19 and the electric clamp 20, which is convenient for adjusting the position of the quadruple bottle body 4 and moving the quadruple bottle body 4 from the placement table 3 to the card slot of the rotating table 6.
[0029] Furthermore, two groups of movable frames 18 are provided, and the movable frames 18 slide longitudinally on the connecting frame 16 through the piston rod of the two-way cylinder 17. The movable frames 18 drive the lifting cylinder 19 and the electric clamp 20 to move synchronously, and then drive the quadruple bottle body 4 to move longitudinally through the electric clamp 20.
[0030] Furthermore, the electric clamp 20 slides and rises on the movable frame 18 through the piston rod of the lifting cylinder 19, and the electric clamp 20 clamps and fixes the quadruple bottle body 4. The lifting cylinder 19 drives the quadruple bottle body 4 to rise and fall through the electric clamp 20. The lifting cylinder 19 can drive the electric clamp 20 to drop to the horizontal height of the protective window 2, thereby facilitating the clamping of the protective window 2. A card slot is provided on the clamping jaws of the electric clamp 20, which is convenient for stably clamping the quadruple bottle body 4.
[0031] Working principle: The second electric guide rail 13 slides on the first electric guide rail 11 through the first driving device 12, so that the second electric guide rail 13 slides to one side of the placement table 3, and the second electric guide rail 13 will bring the connecting frame 16 to the top of the placement table 3 through the movable plate 15. The two-way cylinder 17 drives the two sets of movable frames 18 to slide on the connecting frame 16 at the same time through the piston rod, so that the movable frame 18 drives the lifting cylinder 19 and the electric clamp 20 to move to the top of the quadruple bottle body 4. At this time, the movable plate 15 slides on the second electric guide rail 13 through the second driving device 14, thereby reducing the height of the connecting frame 16, and the lifting cylinder 19 on the connecting frame 16 drives the electric The clamp 20 descends, further lowering the height of the electric clamp 20, so that the electric clamp 20 descends to the same horizontal plane as the quadruple bottle body 4, and the electric clamp 20 clamps the quadruple bottle body 4, and then places the quadruple bottle body 4 on the card slot of the rotating table 6 by the same movement method. At this time, the automatic injection head 8 injects the liquid inside the medicine box 9 into the quadruple bottle body 4, and the rotating table 6 changes the injection port of the quadruple bottle body 4 by rotation, thereby realizing automatic loading and automatic injection of the quadruple bottle body 4, avoiding the errors caused by manual loading, thereby improving the accuracy of injection, ensuring product quality, and adopting a fully automated injection mode, which greatly improves the production efficiency of the product.
[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A high-precision four-in-one bottle filling automatic machine, characterized by: The invention comprises a processing table (1), a protective window (2) is fixedly connected to the surface of the processing table (1), a placement table (3) is fixedly connected to the surface of the processing table (1), a quadruple bottle body (4) is placed on the surface of the placement table (3), an injection table (5) is fixedly connected to the surface of the processing table (1), a rotating table (6) is rotatably connected to the surface of the injection table (5), a fixed bracket (7) is fixedly connected to the surface of the injection table (5), an automatic injection head (8) is fixedly installed on the surface of the fixed bracket (7), a medicine box (9) is fixedly connected to the surface of the processing table (1), a support frame (10) is fixedly connected to the surface of the processing table (1), a first electric guide rail (11) is fixedly connected to the surface of the support frame (10), and the A first driving device (12) is fixedly installed on the surface of the first electric guide rail (11); a second electric guide rail (13) is slidably connected to the surface of the first electric guide rail (11); a second driving device (14) is fixedly connected to the surface of the second electric guide rail (13); a movable plate (15) is slidably connected to the surface of the second electric guide rail (13); a connecting frame (16) is fixedly connected to the surface of the movable plate (15); a bidirectional cylinder (17) is fixedly connected to the surface of the connecting frame (16); a movable frame (18) is fixedly connected to the piston rod of the bidirectional cylinder (17); a lifting cylinder (19) is fixedly connected to the surface of the movable frame (18); and an electric clamp (20) is fixedly connected to the piston rod of the lifting cylinder (19).
2. A high-precision four-in-one bottle filling automatic machine according to claim 1, characterized in that: A plurality of groups of card slots are provided on the surface of the placement platform (3), and the card slots are linearly and evenly arranged on the surface of the placement platform (3), and the quadruple bottle body (4) is plugged into the card slots of the placement platform (3).
3. The high-precision four-in-one bottle filling automatic machine according to claim 1 is characterized in that: A slot is provided on the surface of the rotating table (6), and the quadruple bottle body (4) is snap-connected to the slot of the rotating table (6). A motor is provided at the bottom of the injection table (5), and the motor drives the rotating table (6) to rotate through an output shaft, thereby driving the quadruple bottle body (4) to rotate. The automatic injection head (8) transports the liquid on the medicine box (9) to the quadruple bottle body (4).
4. The high-precision quadruple bottle filling automatic machine according to claim 1, characterized in that: The first driving device (12) drives the second electric guide rail (13) to slide horizontally on the first electric guide rail (11), and the second driving device (14) drives the movable plate (15) to slide vertically on the second electric guide rail (13).
5. The high-precision four-in-one bottle filling automatic machine according to claim 4 is characterized in that: The second electric guide rail (13) drives the connecting frame (16) to move horizontally via the movable plate (15); the movable plate (15) directly drives the connecting frame (16) to move vertically; and the connecting frame (16) drives the bidirectional cylinder (17) and the movable frame (18) to move synchronously during the movement.
6. The high-precision four-in-one bottle filling automatic machine according to claim 1, characterized in that: The movable frame (18) is provided with two groups. The movable frame (18) slides longitudinally on the connecting frame (16) through the piston rod of the bidirectional cylinder (17). The movable frame (18) drives the lifting cylinder (19) and the electric clamp (20) to move synchronously.
7. The high-precision quadruple bottle filling automatic machine according to claim 1, characterized in that: The electric clamp (20) slides and rises on the movable frame (18) through the piston rod of the lifting cylinder (19); the electric clamp (20) clamps and fixes the quadruple bottle body (4); and the lifting cylinder (19) drives the quadruple bottle body (4) to rise and fall through the electric clamp (20).