Contact type filling valve used in fruit particle suspension beverage filling machine
By setting a fixed plate and guide sleeve structure in the contact filling valve of the fruit particle suspension beverage filling machine, the stability problem caused by resonance of the traditional plunger filling valve is solved. By compensating the design of sealing gaskets and exhaust holes, the sealing and fruit particle content during the filling process are ensured, achieving a stable and efficient filling effect.
Patent Information
- Application Number
- CN202421458273.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-25
AI Technical Summary
When filling fruit suspended beverages, traditional plunger filling valves are prone to resonance to cause the piston cylinder to deflect due to resonance, resulting in uneven material absorption and uneven filling. At the same time, due to the inability to form sealing contact, it is easy to cause bubbles and fruit particles to overflow and contaminate the bottle mouth.
A contact filling valve for a fruit-suspended beverage filling machine is designed. By providing a fixed plate between the piston cylinder and the feed cylinder, the stability of the piston cylinder is improved, and a guide sleeve and piston double-piston structure is adopted to enhance the operating stability of the piston assembly. In addition, compensation sealing gaskets and exhaust holes are provided on the fence seat of the feeder to ensure sealing contact between the bottle and the fence seat and prevent bubbles and fruit particles from overflowing.
The stability and sealing of the piston cylinder are achieved, which avoids filling unevenly caused by resonance, and ensures the cleanliness of the bottle and the maintenance of the fruit particle content.
Smart Images

Figure CN222665393U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of filling machines, in particular to a contact filling valve used in a fruit particle suspension beverage filling machine. Background Art
[0002] When filling fruit suspension beverages, it is necessary to first fill the fruit particles in the bottle, and then fill the syrup in the bottle containing the fruit particles. When filling the syrup, a rotary filling machine is generally used in conjunction with a plunger filling valve for filling. The cam ring mechanism in the rotary filling machine drives the bottle to rise and fall and the plunger filling valve to open and close. However, the traditional plunger filling valve has the following defects: 1. After a long period of operation, the piston in the piston cylinder is prone to resonate with the piston cylinder, causing the piston cylinder to deflect, which will affect the operation of the piston in the piston cylinder. 1. When filling the bottle, the plunger canning valve and the bottle cannot form a sealed contact. When filling the bottle with fruit particles, the syrup will not only contact with the fruit particles to form a large number of bubbles, but also form a large liquid level fluctuation. Therefore, when the plunger canning valve and the bottle cannot form a sealed contact, bubbles and fruit particles are easy to overflow from the bottle mouth, which will not only reduce the fruit content, but also cause the bottle mouth to be contaminated and cause sugar spots and mildew. Utility Model Content
[0003] The utility model aims to provide a contact filling valve for a fruit particle suspension beverage filling machine which has stable operation and does not cause pollution to bottles.
[0004] To achieve the above-mentioned purpose, the technical scheme adopted by the utility model is: a contact filling valve used in a fruit particle suspension beverage filling machine, comprising: a material cylinder and a piston cylinder, a fixing plate is arranged between the piston rod and the material cylinder, a distributor is sealed and connected to the bottom of the piston cylinder, a material distribution cavity is arranged in the distributor, an upper through hole connected to the piston cylinder is arranged on the upper side wall of the material distribution cavity, a lower through hole is arranged on the lower side wall of the material distribution cavity, the material distribution cavity is connected to the material outlet of the material cylinder, a switching handle is sealed and rotatably arranged in the material distribution cavity, and the switching handle is respectively provided with A discharge channel and a feed channel, the discharge channel vertically penetrates the circumferential side wall of the switching handle, and the feed channel obliquely penetrates the right side wall of the switching handle from the circumferential side wall. When the switching handle rotates the discharge channel to a longitudinal state, the discharge channel is connected with the upper through hole and the lower through hole. When the switching handle rotates the feed channel to a longitudinal state, the feed channel is connected with the upper through hole. A valve mouth and an enclosure seat are provided at the bottom of the distributor. The valve mouth is connected with the lower through hole and is located in the enclosure seat. An exhaust hole is provided on the side wall of the enclosure seat, and a compensating sealing gasket is provided at the bottom of the enclosure seat.
[0005] Furthermore, the aforementioned contact filling valve used in the fruit suspension beverage filling machine, wherein the piston cylinder comprises: an upper cylinder body, a lower cylinder body and a piston assembly, the distributor is arranged on the lower cylinder body, the fixing plate is connected to the upper cylinder body, the upper cylinder body and the lower cylinder body are coaxially connected, the piston assembly comprises: a piston, a guide sleeve and a piston rod, a piston is sealingly and slidingly arranged in the lower cylinder body, a guide sleeve is sealingly and slidingly arranged in the upper cylinder body, a piston rod is coaxially connected between the guide sleeve and the piston, a guide groove is opened on one side wall of the upper cylinder body, a connecting shaft is arranged in the guide sleeve, a guide rubber sleeve and a first guide wheel are arranged on the connecting shaft, and the guide rubber sleeve is slidably clamped in the guide groove.
[0006] Furthermore, in the aforementioned contact filling valve used in the fruit suspension beverage filling machine, the piston rod slides against the top wall of the lower cylinder body, and a ventilation hole connected to the external environment is opened on the top wall of the lower cylinder body.
[0007] Furthermore, in the aforementioned contact filling valve used in the fruit suspension beverage filling machine, a sealing sleeve is sealed between the switching handle and the material distribution chamber, and middle holes aligned with the upper through hole and the lower through hole are respectively provided on the upper and lower side walls of the sealing sleeve, and the switching handle is sealed and rotatably arranged in the sealing sleeve.
[0008] Furthermore, in the aforementioned contact filling valve used in the fruit suspension beverage filling machine, a square shaft is arranged on the switching handle, a connecting plate is arranged on the square shaft, and a second guide wheel is arranged on the connecting plate.
[0009] Furthermore, the aforementioned contact filling valve used in the fruit suspension beverage filling machine, wherein a fan-shaped groove with a central angle of 90° is provided on the left side wall of the switching handle, the center of the fan-shaped groove is located on the axis of the switching handle, and a limiting pressure plate is provided on the distributor, the limiting pressure plate abuts against the fan-shaped groove, one end of the discharge channel is located on the same side as one end of the fan-shaped groove, and the feed channel and one end located on the circumferential side wall of the switching handle and the other end of the fan-shaped groove are located on the same side.
[0010] Furthermore, in the aforementioned contact filling valve used in the fruit suspension beverage filling machine, a compensation slope is provided on the end of the discharge channel that is connected to the upper through hole.
[0011] Furthermore, in the aforementioned contact filling valve used in the fruit suspension beverage filling machine, a <-shaped groove communicating with the feed channel is provided on the right side wall of the switching handle.
[0012] Furthermore, in the aforementioned contact filling valve used in the fruit suspension beverage filling machine, a bevel convex ring is provided on the bottom wall of the compensation sealing gasket to extend downward.
[0013] The advantages of the utility model are: a fixing plate is arranged between the piston cylinder and the material cylinder, which can play a role of fixing and supporting the piston cylinder through the material cylinder, thereby improving the stability of the piston cylinder and preventing the piston assembly in the piston cylinder from being deflected due to resonance after a long period of lifting and lowering action, resulting in obstruction of filling; a piston assembly composed of a guide sleeve, a piston and a piston rod is arranged in the piston cylinder, the guide sleeve and the upper cylinder body are sealed and slid, and the piston and the lower cylinder body are sealed and slid, and the operation stability of the piston assembly can be further improved by arranging a double piston structure of the guide sleeve and the piston; a compensating sealing gasket is arranged on the enclosure seat, and when the bottle is raised for filling, the bottle can be sealed against the compensating sealing gasket, so that the bubbles and churning fruit particles generated during filling will be blocked by the compensating sealing gasket and will not overflow, thereby ensuring the bottle The switch handle is provided with a discharge channel and a feed channel, the discharge channel vertically penetrates the circumferential side wall of the switch handle, and the feed channel obliquely penetrates the right side wall of the switch handle from the circumferential side wall. When the switch handle rotates the discharge channel to a longitudinal state, the discharge channel is connected with the upper through hole and the lower through hole. When the switch handle rotates the feed channel to a longitudinal state, the feed channel is connected with the upper through hole. In this way, as long as an upper through hole connected with the piston cylinder is provided in the distribution chamber, it can match the discharge channel and the feed channel on the switch handle. There is no need to provide two through holes in the distribution chamber to match the feed channel and the discharge channel, thereby optimizing the structure and reducing the processing cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The utility model is a schematic structural diagram of a contact filling valve used in a fruit suspension beverage filling machine.
[0015] Figure 2 yes Figure 1 Schematic diagram of the cross-sectional structure of the switching handle.
[0016] Figure 3 yes Figure 1 A schematic diagram of the cross-sectional structure of the switch handle in another direction.
[0017] Figure 4 yes Figure 2 Schematic diagram of the structure from the center left viewing direction.
[0018] Figure 5 The utility model is a schematic structural diagram of a contact filling valve used in a fruit suspension beverage filling machine when sucking syrup.
[0019] Figure 6 The utility model is a schematic structural diagram of the contact filling valve used in the fruit suspension beverage filling machine when filling syrup. DETAILED DESCRIPTION
[0020] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and preferred embodiments.
[0021] like Figure 1 to Figure 6 As shown, the contact filling valve used in the fruit particle suspension beverage filling machine of the utility model comprises: a material cylinder 1 and a piston cylinder 2, wherein the piston cylinder 2 comprises: an upper cylinder body 21, a lower cylinder body 22 and a piston assembly, wherein the upper cylinder body 21 and the lower cylinder body 22 are coaxially connected, and a ventilation hole 221 communicating with the external environment is opened on the top wall of the lower cylinder body 22, a fixing plate 211 is arranged on the upper cylinder body 21, and a receiving plate 11 is arranged on a side wall of the material cylinder 1 close to the piston cylinder 2, and the fixing plate 211 abuts against the receiving plate 11 and is connected by bolts, wherein the piston assembly comprises: a piston 23, a guide sleeve 24 and A piston rod 25 is provided with a piston 23 in a sealing and sliding manner in the lower cylinder body 22, a guide sleeve 24 is provided in a sliding manner in the upper cylinder body 21, the piston rod 25 is coaxially connected between the guide sleeve 24 and the piston 23, the piston rod 25 slides against the top wall of the lower cylinder body 22, a guide groove 212 is provided on one side wall of the upper cylinder body 21, a connecting shaft 241 is provided in the guide sleeve 24, a guide rubber sleeve 242 and a first guide wheel 243 are provided on the connecting shaft 241, the guide rubber sleeve 242 is slidably clamped in the guide groove 212, and the first guide wheel 243 cooperates with the cam ring located at the top of the rotary filling machine.
[0022] When the first guide wheel 243 moves along the cam ring located at the top of the rotary filling machine, the cam ring will guide the first guide wheel 243 to move up and down in the guide groove 212. At this time, the first guide wheel 243 drives the guide sleeve 24 to rise and fall in the upper cylinder body 21, and the guide sleeve 24 drives the piston 23 to rise and fall synchronously in the lower cylinder body 22 through the piston rod 25. When the piston 23 and the piston rod 25 are lifted and lowered in the lower cylinder body 22, they are replaced with the outside air through the ventilation hole 221 to ensure that the piston 23 can be lifted and lowered smoothly. The guide sleeve 24 and the piston 23 connected by the piston rod 25 are respectively sealed and slidably arranged in the upper cylinder body 21 and the lower cylinder body 22. Compared with setting a single piston structure, the operation is more stable. The fixed plate 211 is arranged between the upper cylinder body 21 and the material cylinder 1, which can play a fixed supporting role for the piston cylinder 2 through the material cylinder 1, thereby improving the stability of the piston cylinder 2 and preventing the piston cylinder 2 from deflecting due to resonance after a long period of lifting and lowering.
[0023] A distributor 3 is sealed and connected to the bottom of the lower cylinder body 22 of the piston cylinder 2, a distributor chamber 31 is provided in the distributor 3, an upper through hole 32 connected to the lower cylinder body 22 is provided on the upper side wall of the distributor chamber 31, a lower through hole 33 is provided on the lower side wall of the distributor chamber 31, the distributor chamber 31 in the distributor 3 is connected to the discharge port of the cylinder 1, a sealing sleeve 34 is sealed and provided in the distributor chamber 31, middle holes aligned with the upper through hole 32 and the lower through hole 33 are provided on the upper and lower side walls of the sealing sleeve 34, a switching handle 6 is provided in the sealing sleeve 34 for sealing rotation, and a square shaft is provided on the switching handle 6 61, a connecting plate 62 is arranged on the square shaft 61, and a second guide wheel 63 is arranged on the connecting plate 62. The second guide wheel 63 cooperates with the cam ring located at the bottom of the rotary filling machine. When the second guide wheel 63 moves along the cam ring located at the bottom of the rotary filling machine, the cam ring guides the second guide wheel 63 to move up and down. The second guide wheel 63 that moves up and down can drive the switching handle 6 to reciprocate through the connecting plate 62. The switching handle 6 is respectively provided with a discharge channel 64 and a feed channel 65. The discharge channel 64 vertically penetrates the circumferential side wall of the switching handle 6, and the feed channel 65 extends from the circumferential side wall. The right side wall of the switching handle 6 is obliquely penetrated, and a <-shaped groove 66 connected to the feed channel 65 is arranged on the right side wall of the switching handle 6. The <-shaped groove 66 is arranged to increase the contact surface between the feed channel 65 and the syrup in the dispensing chamber 31, and improve the absorption of the syrup by the feed channel 65. A fan-shaped groove 67 with a central angle of 90° is arranged on the left side wall of the switching handle 6, and the center of the fan-shaped groove 67 is located on the axis of the switching handle 6. A limiting pressure plate 35 is arranged on the distributor 3, and the limiting pressure plate 35 abuts against the fan-shaped groove 67 to limit the rotation angle of the switching handle 6, so that the switching handle 6 can only rotate 90° at most. °, so that it can be ensured that the discharge channel 64 or the feed channel 65 can be aligned with the corresponding middle hole, one end of the discharge channel 64 is located on the same side as one end of the fan-shaped groove 67, and one end of the feed channel 65 is located on the circumferential side wall of the switching handle 6 is located on the same side as the other end of the fan-shaped groove 67. When the switching handle 6 rotates the discharge channel 64 to a longitudinal state, the discharge channel 64 is connected to the two middle holes on the sealing sleeve 34. When the switching handle 6 rotates the feed channel 65 to a longitudinal state, one end of the feed channel 65 located on the circumferential side wall is connected to the middle hole on the sealing sleeve 34 that is aligned with the upper through hole 32. Since both the discharge channel 64 and the feed channel 65 need to be connected to the same middle hole, it is necessary to strictly control the apertures of the discharge channel 64 and the feed channel 65 to prevent them from being pierced through and connected and being scrapped. In actual production, after controlling the apertures of the discharge channel 64 and the feed channel 65, there is a slight misalignment between the discharge channel 64 and the middle hole on the upper side. A compensating slope 641 is provided on the end of the discharge channel 64 that is connected to the middle hole on the upper side. In this way, when there is a misalignment between the discharge channel 64 and the middle hole, it can play a role in drainage, thereby ensuring the discharge amount of the discharge channel 64.
[0024] A valve mouth 4 and a barrier seat 5 are provided at the bottom of the distributor 3. The valve mouth 4 is communicated with the lower through hole 33 of the distributor 3 and is located in the barrier seat 5. An exhaust hole 51 is provided on the side wall of the barrier seat 5. A compensating sealing gasket 52 is provided at the bottom of the barrier seat 5. An inclined convex ring 521 is extended downwardly from the bottom wall of the compensating sealing gasket 52. When the bottle 7 moves upward for filling, the compensating sealing gasket 52 can compensate for the original distance between it and the bottle mouth of the bottle 7, so that the bottle mouth can abut against the compensating sealing gasket 52 to form a sealing contact, and the inclined convex ring 521 can extend into the bottle mouth and fit with the inner wall of the bottle mouth, further improving the sealing performance between the compensating sealing gasket 52 and the bottle mouth, thereby preventing bubbles or fruit particles from overflowing to contaminate the bottle mouth, and during the filling process, when the syrup replaces the air in the bottle 7, the air in the bottle 7 can be discharged outward from the exhaust hole 51 on the barrier seat 5 to achieve smooth filling.
[0025] When in use, when the switching handle 6 is rotated to the longitudinal state of the feed channel 65, the feed channel 65 is connected with the middle hole on the upper side of the sealing sleeve 34, and the discharge channel 64 is in a transverse state and is blocked by the sealing sleeve 34. At this time, the piston assembly rises in the piston cylinder 2 to form a negative pressure in the lower cylinder body 22, and the syrup in the material cylinder 1 passes through the powder cavity 31, the <-shaped groove 66, the feed channel 65, the middle hole on the upper side and the upper through hole 32 and enters the lower cylinder body 22. When the switching handle 6 is rotated 90° to the longitudinal state of the discharge channel 64, the discharge channel 64 is connected with the two middle holes in the sealing sleeve 33, and the feed channel 65 is in a transverse state. The end of the feed channel 65 located on the circumferential side wall is blocked. The sealing sleeve 34 is blocked, and the bottle 7 moves upward to seal and fit with the compensation sealing gasket 52. The inclined convex ring 521 on the compensation sealing gasket 52 extends into the bottle mouth of the bottle 7 and fits with the inner wall of the bottle mouth. The piston assembly descends in the piston cylinder 2 to push the syrup in the lower cylinder body 22 downward and discharge it, enters the valve mouth 4 through the discharge channel 64, and is finally filled into the bottle 77. The bubbles and floating fruit particles generated during the filling process are blocked by the compensation sealing gasket 52. After the filling is completed, the bottle is rotated and transported to separate from the sealing compensation sealing ring 52. The syrup in the bottle no longer churns, the bubbles gradually dissipate, and the fruit particles are stably suspended on the calm syrup liquid surface, and no syrup will remain on the outer wall of the bottle.
[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the above embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or replaced by equivalents, and any modification or equivalent replacement that does not depart from the spirit and scope of the utility model should be included in the scope of protection of the claims of the utility model.
Claims
1. Contact filling valve used in fruit suspension beverage filling machine, including: The material cylinder and piston cylinder are characterized in that: a fixed plate is arranged between the piston rod and the material cylinder, a distributor is sealed and connected to the bottom of the piston cylinder, a distribution cavity is arranged in the distributor, an upper through hole connected to the piston cylinder is arranged on the upper side wall of the distribution cavity, a lower through hole is arranged on the lower side wall of the distribution cavity, the distribution cavity is connected to the discharge port of the material cylinder, a switching handle is sealed and rotatably arranged in the distribution cavity, a discharge channel and a feed channel are respectively arranged on the switching handle, and the discharge channel vertically penetrates the switching handle The circumferential side wall of the rotating handle, the feed channel obliquely penetrates the right side wall of the switching rotating handle from the circumferential side wall. When the switching rotating handle rotates the discharge channel to the longitudinal state, the discharge channel is connected with the upper through hole and the lower through hole. When the switching rotating handle rotates the feed channel to the longitudinal state, the feed channel is connected with the upper through hole. A valve mouth and a blocking seat are arranged at the bottom of the distributor. The valve mouth is connected with the lower through hole and is located in the blocking seat. An exhaust hole is arranged on the side wall of the blocking seat, and a compensating sealing gasket is arranged at the bottom of the blocking seat.
2. The contact filling valve for a fruit suspension beverage filling machine according to claim 1, characterized in that: The piston cylinder includes: an upper cylinder body, a lower cylinder body and a piston assembly, a distributor is arranged on the lower cylinder body, a fixing plate is connected to the upper cylinder body, the upper cylinder body and the lower cylinder body are coaxially connected, the piston assembly includes: a piston, a guide sleeve and a piston rod, a piston is sealingly and slidingly arranged in the lower cylinder body, a guide sleeve is sealingly and slidingly arranged in the upper cylinder body, a piston rod is coaxially connected between the guide sleeve and the piston, a guide groove is opened on one side wall of the upper cylinder body, a connecting shaft is arranged in the guide sleeve, a guide rubber sleeve and a first guide wheel are arranged on the connecting shaft, and the guide rubber sleeve is slidably clamped in the guide groove.
3. The contact filling valve for a fruit suspension beverage filling machine according to claim 2, characterized in that: The piston rod slides against the top wall of the lower cylinder body, and a ventilation hole communicating with the external environment is opened on the top wall of the lower cylinder body.
4. The contact filling valve for a fruit suspension beverage filling machine according to claim 1, characterized in that: A sealing sleeve is sealed between the switching handle and the material dispensing cavity, and middle holes aligned with the upper through hole and the lower through hole are respectively arranged on the upper and lower side walls of the sealing sleeve, and the switching handle is sealed and rotatably arranged in the sealing sleeve.
5. The contact filling valve for a fruit suspension beverage filling machine according to claim 1 or 4, characterized in that: A square shaft is arranged on the switching handle, a connecting plate is arranged on the square shaft, and a second guide wheel is arranged on the connecting plate.
6. The contact filling valve for a fruit suspension beverage filling machine according to claim 5, characterized in that: A fan-shaped groove with a central angle of 90° is provided on the left side wall of the switching handle, and the center of the fan-shaped groove is located on the axis of the switching handle. A limiting pressure plate is provided on the distributor, and the limiting pressure plate abuts against the fan-shaped groove. One end of the discharge channel is located on the same side as one end of the fan-shaped groove, and the feed channel and one end located on the circumferential side wall of the switching handle and the other end of the fan-shaped groove are located on the same side.
7. The contact filling valve for a fruit suspension beverage filling machine according to claim 6, characterized in that: A compensating inclined surface is arranged on the end of the discharge channel which is connected with the upper through hole.
8. The contact filling valve for a fruit suspension beverage filling machine according to claim 6, characterized in that: A <-shaped groove communicating with the feed channel is arranged on the right side wall of the switching handle.
9. The contact filling valve for a fruit suspension beverage filling machine according to claim 1, characterized in that: A bevel convex ring is provided on the bottom wall of the compensating sealing gasket and extends downward.