Glass fiber sizing device
By designing a glass fiber sizing device including a slurry pool, a sizing roller, a homogenizing roller and a scraper, the problems of uneven sizing and broken wire are solved, and the uniformity and efficiency of the slating of glass fibers are achieved.
Patent Information
- Application Number
- CN202420535049.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-19
AI Technical Summary
The existing glass fiber sizing technology has problems of uneven sizing and broken wires, which affects the sizing quality and production efficiency and increases production costs.
A glass fiber sizing device is designed, including a slurry pool, a slurry roller, a homogenize roller and a scraper. The homogenizing roller is located downstream of the sizing roller, and uniform sizing and scraping of glass fibers is achieved through the preset distance between the scraping portion and the homogenizing roller.
The uniformity of glass fiber sizing is achieved, wire breakage is avoided, sizing quality is improved, and production costs are reduced.
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Figure CN222665727U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass fiber production, in particular to a glass fiber sizing device. Background Art
[0002] Glass fiber is an inorganic non-metallic material made from waste glass and glass balls melted at high temperature and then processed by drawing, weaving and other processes. It can be used in insulation materials, reinforcement materials, etc. Glass fiber is widely used in the chemical industry due to its low price, good chemical stability, high temperature resistance, corrosion resistance and other advantages. The disadvantage is that it is brittle and easy to break and has poor wear resistance, which requires sizing treatment on the surface of the glass fiber. After sizing, the glass fiber has the characteristics of being able to be bent and wound at will.
[0003] At present, after sizing the glass fiber surface, the slurry on the fiber is not properly treated, resulting in uneven sizing and thick sizing; or, if the slurry on the fiber is not properly treated after sizing, broken fibers will occur, affecting the sizing quality and production efficiency of the glass fiber and increasing production costs.
[0004] Therefore, a new glass fiber sizing device is needed urgently to solve the above-mentioned technical problems. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the above-mentioned shortcomings and deficiencies of the prior art, the utility model provides a glass fiber sizing device, which solves the technical problems of uneven sizing and broken fibers when sizing the surface of glass fibers, thereby affecting the sizing quality and production efficiency of the glass fibers and increasing production costs.
[0007] (II) Technical solution
[0008] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:
[0009] In the first aspect, an embodiment of the utility model provides a glass fiber sizing device, comprising a slurry pool, at least one sizing roller, at least one homogenizing roller and at least one scraping portion; the slurry pool is used to hold slurry; the sizing roller is located upstream of the homogenizing roller, and the sizing roller can be raised and lowered in a vertical direction to enter and exit the slurry; the homogenizing roller is suspended above the liquid surface of the slurry pool; the scraping portion is arranged adjacent to the homogenizing roller, and the scraping portion maintains a preset distance from the homogenizing roller to allow glass fibers to pass between the two and to scrape off part of the slurry on the glass fibers.
[0010] Optionally, the glass fiber sizing device also includes an upper frame; the upper frame is arranged above the pulp pool; the scraping part includes a pressure plate and a support member; the upper end of the support member is connected to the upper frame, and the lower end is hinged to the first end of the pressure plate, and the second end of the pressure plate points to the slurry roller and maintains the preset distance therefrom.
[0011] Optionally, in the glass fiber sizing device, the pressing plate is located obliquely above the homogenizing roller; the second end of the pressing plate is provided with a notch, and the notch is adapted to fit the outer circumference of the homogenizing roller.
[0012] Optionally, in the glass fiber sizing device, the second end of the pressing plate is an elastic structure; and a non-stick layer is provided on the side of the notch facing the sizing roller.
[0013] Optionally, in the glass fiber sizing device, the elastic structure is silicone; and the non-stick layer is Teflon.
[0014] Optionally, in the glass fiber sizing device, the support member includes a first rod and a second rod arranged vertically; the first rod is vertically arranged below the upper frame; one end of the second rod is hinged below the first rod and extends toward the sizing roller, and the other end is hinged to the pressure plate.
[0015] Optionally, the glass fiber sizing device also includes two guide rollers, which are mounted at both ends of the pulp pool along the upstream direction pointing to the downstream; the sizing roller and the equalizing roller are arranged in sequence between the two guide rollers along the upstream direction pointing to the downstream; the axes of the guide roller, the sizing roller and the equalizing roller are all parallel to the first horizontal direction; the first horizontal direction is perpendicular to the upstream direction pointing to the downstream.
[0016] Optionally, the glass fiber sizing device is provided with three sizing rollers arranged from upstream to downstream and two homogenizing rollers arranged from upstream to downstream; the three sizing rollers are slidably arranged on the side wall of the pulp pool in the vertical direction.
[0017] Optionally, the glass fiber sizing device also includes a lifting frame, two lifting rods and opposing screws; the opposing screws are arranged on the upper frame along the axial direction of the sizing roller, and both ends of the opposing screws are provided with screw sleeves; the upper ends of the two lifting rods are hinged one-to-one to the bottom of the screw sleeves; the two ends of the lifting frame along the axial direction of the sizing roller are hinged one-to-one to the lower ends of the two lifting rods; the two ends of the three sizing rollers are connected to the lifting frame at the same time; and a slide is provided in the vertical direction in the area on the side wall of the pulp pool corresponding to the middle end of the sizing roller.
[0018] Optionally, in the glass fiber sizing device, the two guide rollers, the sizing roller and the equalizing roller can wind multiple glass fibers in parallel and at intervals along the axial direction of the guide roller; there are multiple scraping parts, and the multiple scraping parts are arranged in parallel and at intervals along the axial direction of the guide roller, and one scraping part corresponds to one glass fiber.
[0019] (III) Beneficial effects
[0020] The beneficial effects of the utility model are as follows: a glass fiber sizing device of the utility model, since a sizing roller is arranged downstream of the sizing roller, the glass fibers that have been sizing are wound for the second time, the sizing roller cooperates with the scraping part to set a suitable preset distance, and the glass fibers that have been sizing are uniformly scraped, and compared with the prior art, glass fibers with uniform sizing are finally obtained; at the same time, the scraping part cooperates with the arc-shaped roller body in the sizing roller, so that the scraping process is smoother, effectively avoiding the occurrence of broken wires, improving the sizing quality of the glass fibers, and reducing cost losses. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic front view of Embodiment 1 of a glass fiber sizing device of the utility model;
[0022] Figure 2 for Figure 1 A schematic cross-sectional view of a glass fiber sizing device at BB;
[0023] Figure 3 for Figure 1 A top view of a glass fiber sizing device;
[0024] Figure 4 for Figure 3 Enlarged schematic diagram of area A in the middle;
[0025] Figure 5 It is a schematic diagram of the pressure plate structure.
[0026] [Description of Reference Numerals]
[0027] 1: pulp pool; 2: guide roller; 3: sizing roller; 32: lifting frame; 33: lifting rod; 34: opposing screw; 35: screw sleeve; 4: homogenizing roller; 5: scraping part; 51: pressing plate; 511: notch; 512: non-stick layer; 52: supporting member; 521: first rod body; 522: second rod body; 6: upper frame; 7: flat trolley; 8: glass fiber; a: first horizontal direction. DETAILED DESCRIPTION
[0028] The utility model provides a glass fiber sizing device, which aims to solve the technical problem that the current glass fiber surface is unevenly sizing and broken, which affects the sizing quality and production efficiency of the glass fiber and increases the production cost. A sizing roller is arranged downstream of the sizing roller to carry out a second winding of the sizing glass fiber. The sizing roller cooperates with the scraping part to set a suitable preset distance, and the sizing glass fiber is uniformly scraped. Compared with the prior art, glass fibers with uniform sizing are finally obtained. At the same time, the scraping part cooperates with the arc-shaped roller body in the sizing roller, so that the scraping process is smoother, effectively avoiding the occurrence of broken wires, improving the sizing quality of the glass fiber and reducing cost losses.
[0029] In order to better understand the above technical solution, exemplary embodiments of the present invention will be described in more detail with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a clearer and more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.
[0030] Embodiment 1:
[0031] Reference Figure 1 and Figure 3 The present embodiment provides a glass fiber sizing device, including a slurry pool 1, at least one sizing roller 3, at least one homogenizing roller 4 and at least one scraping part 5. The slurry pool 1 is used to hold slurry. The sizing roller 3 is located upstream of the homogenizing roller 4, and the sizing roller 3 can be raised and lowered in the vertical direction to enter and exit the slurry. The homogenizing roller 4 is suspended above the liquid surface of the slurry pool 1, and the scraping part 5 is arranged adjacent to the homogenizing roller 4, and the scraping part 5 maintains a preset distance from the homogenizing roller 4 to allow the glass fiber to pass between the two and to scrape off part of the slurry on the glass fiber, so that the sizing of the glass fiber 8 after sizing is uniform; the preset distance can be adjusted according to the sizing thickness requirements of the glass fiber 8, and the device is highly flexible in use.
[0032] Here, when only one homogenizing roller 4 is provided, one scraping part 5 cooperates with the homogenizing roller 4 to scrape. When multiple homogenizing rollers 4 are provided, multiple scraping parts 5 may be provided correspondingly, so that one homogenizing roller 4 is provided correspondingly to one scraping part 5; or a part of the homogenizing rollers 4 may be provided correspondingly to the scraping parts 5, which is not specifically limited here and is configured according to scraping requirements and space conditions.
[0033] A sizing roller 4 is arranged downstream of the sizing roller 3 to carry out a second winding of the sizing-applied glass fibers 8. The sizing roller 4 cooperates with the scraping part 5 to set a suitable preset distance, and the sizing-applied glass fibers 8 are uniformly scraped to finally obtain glass fibers with uniform sizing. At the same time, the scraping part 5 cooperates with the arc-shaped roller body in the sizing roller 4 to make the scraping process smoother, effectively avoid the occurrence of broken wires, improve the sizing quality of the glass fibers, and reduce cost losses.
[0034] Reference Figure 1 , Figure 3 , Figure 4 and Figure 5 , this embodiment provides a glass fiber sizing device, which also includes an upper frame 6, which is arranged above the pulp pool 1 to provide support. The scraping part 5 includes a pressing plate 51 and a support member 52. The upper end of the support member 52 is connected to the upper frame 6, and the lower end is hinged to the first end of the pressing plate 51. The second end of the pressing plate 51 points to the homogenizing roller 4 and maintains a preset distance therefrom. Specifically, the pressing plate 51 is located obliquely above the homogenizing roller 4, and the second end of the pressing plate 51 is provided with a notch 511. The notch 511 is adapted to the outer periphery of the homogenizing roller 4. At the same time, the notch 511 maintains a preset distance from the outer periphery of the homogenizing roller 4, so that the scraping is more uniform.
[0035] Further, refer to Figure 5 The second end of the pressing plate 51 is an elastic structure, such as silicone. The elastic material is softer, so that the glass fiber is not easy to break during the scraping process. At the same time, a non-stick layer 512, such as a Teflon coating, is provided on the side of the notch 511 facing the homogenizing roller 4. The non-stick property of Teflon can solve the problem of difficulty in cleaning after the sizing rubber solidifies.
[0036] Reference Figure 1 This embodiment provides a glass fiber sizing device, and the support member 52 includes a first rod body 521 and a second rod body 522 which are vertically arranged. The first rod body 521 is vertically arranged below the upper frame body 6, and the first rod body 521 plays a basic supporting role. One end of the second rod body 522 is hinged below the first rod body 521 and extends toward the homogenizing roller 4, and the other end is hinged to the pressing plate 51. Both ends of the second rod body 522 are connected in a hinged manner, which is convenient for adjusting the angle and preset distance of the pressing plate 51 relative to the homogenizing roller 4. When the pressing plate 51 is adjusted to the required position, both ends of the second rod body 522 can be fixed in the form of bolts to prevent the pressing plate 51 from moving. The cooperation of the first rod body 521 and the second rod body 522 improves the flexibility of the pressing plate 51 relative to the homogenizing roller 4, can adapt to different sizing thicknesses, and has a wider range of applications.
[0037] Reference Figure 1 and Figure 3This embodiment provides a glass fiber sizing device, which also includes two guide rollers 2, which are mounted at both ends of the pulp pool 1 in the upstream-to-downstream direction, and are used to control the moving direction of the glass fiber as a whole. The sizing roller 3 and the homogenizing roller 4 are sequentially arranged between the two guide rollers 2 in the upstream-to-downstream direction, and the axes of the guide roller 2, the sizing roller 3 and the homogenizing roller 4 are all parallel to the first horizontal direction a, and the first horizontal direction a is perpendicular to the upstream-to-downstream direction. The axes of the guide roller 2, the sizing roller 3 and the homogenizing roller 4 are parallel to each other, which is conducive to the winding and movement of the glass fiber.
[0038] Reference Figure 1 and Figure 3 , this embodiment provides a glass fiber sizing device, which is provided with three sizing rollers 3 arranged from upstream to downstream and two homogenizing rollers 4 arranged from upstream to downstream; the three sizing rollers 3 make the glass fiber S-shaped winding, and the three sizing rollers 3 are slidably arranged on the side wall of the pulp pool 1 in the vertical direction. When the three sizing rollers 3 move down along the side wall of the pulp pool 1 and immerse in the slurry, the three sizing rollers 3 roll at the same time, and the sizing is uniform and free of bubbles; when sizing is not required or the machine is shut down for maintenance, the three sizing rollers 3 move out the slurry along the side wall of the pulp pool 1. The sizing rollers 3 move along the side wall of the pulp pool 1, which is more stable. Two homogenizing rollers 4 are provided, wherein the homogenizing roller 4 located upstream (left side) cooperates with the pressure plate 51 to scrape the slurry, and the homogenizing roller 4 located downstream (right side) plays the role of an intermediate support, and at the same time further strengthens the homogenizing effect of the glass fiber after scraping the slurry, and can change the movement direction of the glass fiber, and transfer the glass fiber to the downstream guide roller 2.
[0039] Reference Figure 1 , Figure 2 and Figure 3 , this embodiment provides a glass fiber sizing device, which also includes a lifting frame 32, two lifting rods 33 and opposing screws 34. The opposing screws 34 are arranged on the upper frame body 6 along the axial direction of the sizing roller 3, and screw sleeves 35 are provided at both ends of the opposing screws 34. The upper ends of the two lifting rods 33 are hinged one-to-one to the bottom of the screw sleeves 35, and the two ends of the lifting frame 32 along the axial direction of the sizing roller 3 are hinged one-to-one to the lower ends of the two lifting rods 33. The two ends of the three sizing rollers 3 are connected to the lifting frame 32 at the same time. The three sizing rollers 3 can be located at the same height or have a height difference with each other. The adaptability of the lifting frame 32 can be improved as needed; the area on the side wall of the pulp pool 1 corresponding to the end of the middle sizing roller 3 is provided with a slide in the vertical direction. For specific reference Figure 2When the sizing roller 3 needs to be lifted, the opposing screw rod 34 rotates, and the screw sleeves 35 at both ends of the opposing screw rod 34 move in opposite directions, thereby pulling the two lifting rods 33 away from each other, and then the lifting rod 33 lifts the lifting frame 32. At this time, the two ends of the sizing roller 3 located in the middle move up along the slideway on the side wall of the pulp pool 1, and at the same time, the sizing rollers 3 located on both sides also move up under the drive of the lifting frame 32, thereby lifting the sizing roller 3. When the sizing roller 3 needs to be lowered, the opposing screw rod 34 rotates in the opposite direction, and the screw sleeves 35 move toward each other, thereby pulling the two lifting rods 33 close to each other, and then the lifting rod 33 lowers the lifting frame 32.
[0040] Reference Figure 1 and Figure 3 The present embodiment provides a glass fiber sizing device, on which two guide rollers 2, a sizing roller 3 and a homogenizing roller 4 can wind multiple glass fibers in parallel and at intervals along the axial direction of the guide roller 2; at the same time, there are multiple scraping parts 5, which are arranged in parallel and at intervals along the axial direction of the guide roller 2, and one scraping part 5 corresponds to one glass fiber. Multiple groups of glass fibers are sized and scraped in parallel, thereby improving the sizing efficiency of the glass fibers.
[0041] In addition, in order to coordinate the simultaneous sizing of multiple groups of glass fibers, refer to Figure 1 and Figure 3 A plurality of flatbed carts 7 may be arranged in parallel upstream of the pulp pool 1 to supply glass fibers.
[0042] In the description of the present utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0043] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0044] In the present utility model, unless otherwise clearly specified and limited, when a first feature is “on” or “below” a second feature, it may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, when a first feature is “above”, “above” or “above” a second feature, it may be that the first feature is directly above or obliquely above the second feature, or it may simply mean that the first feature is higher in level than the second feature. When a first feature is “below”, “below” or “below” a second feature, it may be that the first feature is directly below or obliquely below the second feature, or it may simply mean that the first feature is lower in level than the second feature.
[0045] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "embodiment", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.
[0046] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A glass fiber sizing device, characterized in that: It comprises a pulp pool (1), at least one sizing roller (3), at least one homogenizing roller (4) and at least one scraping part (5); The slurry pool (1) is used to hold slurry; The sizing roller (3) is located upstream of the homogenizing roller (4), and the sizing roller (3) can be raised and lowered in a vertical direction to allow the slurry to enter and exit; The homogenizing roller (4) is suspended above the liquid surface of the pulp pool (1); The scraping part (5) is arranged adjacent to the homogenizing roller (4), and the scraping part (5) and the homogenizing roller (4) maintain a preset distance, so as to allow glass fibers to pass between the two and to scrape off part of the slurry on the glass fibers.
2. The glass fiber sizing device according to claim 1, characterized in that: It also includes an upper frame (6); The upper frame (6) is arranged above the pulp pool (1); The scraping part (5) comprises a pressing plate (51) and a supporting member (52); The upper end of the support member (52) is connected to the upper frame (6), and the lower end is hinged to the first end of the pressing plate (51), and the second end of the pressing plate (51) points to the homogenizing roller (4) and maintains the preset distance therefrom.
3. The glass fiber sizing device according to claim 2, characterized in that: The pressing plate (51) is located obliquely above the homogenizing roller (4); The second end of the pressing plate (51) is provided with a notch (511), and the notch (511) is adapted to fit the outer circumference of the homogenizing roller (4).
4. The glass fiber sizing device according to claim 3, characterized in that: The second end of the pressing plate (51) is an elastic structure; A non-stick layer (512) is provided on the side of the notch (511) facing the homogenizing roller (4).
5. The glass fiber sizing device according to claim 4, characterized in that: The elastic structure is silica gel; The non-stick layer (512) is Teflon.
6. The glass fiber sizing device according to claim 2, characterized in that: The support member (52) comprises a first rod body (521) and a second rod body (522) which are vertically arranged; The first rod body (521) is vertically arranged below the upper frame body (6); One end of the second rod body (522) is hinged below the first rod body (521) and extends toward the homogenizing roller (4), and the other end is hinged to the pressing plate (51).
7. The glass fiber sizing device according to claim 2, characterized in that: It also comprises two guide rollers (2), the two guide rollers (2) being mounted at both ends of the pulp pool (1) in the direction from upstream to downstream; the sizing roller (3) and the homogenizing roller (4) being arranged in sequence between the two guide rollers (2) in the direction from upstream to downstream; The axes of the guide roller (2), the sizing roller (3) and the homogenizing roller (4) are all parallel to the first horizontal direction (a); The first horizontal direction (a) is perpendicular to the direction pointing from upstream to downstream.
8. The glass fiber sizing device according to claim 7, characterized in that: Three sizing rollers (3) are arranged in an upstream-to-downstream direction and two homogenizing rollers (4) are arranged in an upstream-to-downstream direction; The three sizing rollers (3) are slidably arranged on the side wall of the pulp pool (1) along the vertical direction.
9. The glass fiber sizing device according to claim 8, characterized in that: It also includes a lifting frame (32), two lifting rods (33) and opposing screw rods (34); The opposing screw rods (34) are arranged on the upper frame (6) along the axial direction of the sizing roller (3), and screw sleeves are provided at both ends of the opposing screw rods (34); The upper ends of the two lifting rods (33) are hinged one-to-one to the bottom of the screw sleeve; The two ends of the lifting frame (32) along the axial direction of the sizing roller (3) are hinged to the lower ends of the two lifting rods (33) in a one-to-one manner; Both ends of the three sizing rollers (3) are simultaneously connected to the lifting frame (32); A slideway is provided in the vertical direction in the area on the side wall of the pulp pool (1) corresponding to the end of the middle sizing roller (3).
10. The glass fiber sizing device according to claim 7, characterized in that: The two guide rollers (2), the sizing roller (3) and the homogenizing roller (4) can all be arranged in parallel and at intervals along the axial direction of the guide roller (2) to wind multiple glass fibers; There are a plurality of scraping parts (5), and the plurality of scraping parts (5) are arranged in parallel and at intervals along the axial direction of the guide roller (2), and one scraping part (5) corresponds to one glass fiber.