Hot galvanizing device for square and rectangular pipes

By using a stirring rod to uniformly treat the reaction liquid in the square tube hot-dip galvanizing device and setting up a waste gas treatment device to treat harmful gases, the problems of reaction liquid stability and harmful gas treatment are solved, and the coating quality and environmental safety are improved.

CN222665961UActive Publication Date: 2025-03-25TANGSHAN YUANTAI DERUN STEEL PIPE CO LTD
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Patent Information

Application Number
CN202420982700.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-03-25
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

In the existing square tube hot-dip galvanizing device, the reaction liquid is left to stand for a long time and causes uneven temperature and ion concentration, affecting the quality of the plating. At the same time, it fails to effectively deal with the harmful gases generated during galvanizing, polluting the environment and affecting human health.

Method used

A square-rhythmic tube hot-dip galvanizing device is designed, and the reaction liquid is stirred using a stirring rod to eliminate temperature and concentration gradients, and an exhaust gas treatment device is installed in the device to isolate and treat the harmful gases generated.

Benefits of technology

By stirring the reaction liquid evenly, the uniformity and quality of the plating layer can be improved, and by treating harmful gases, environmental pollution and harm to the human body can be avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a square and rectangular tube hot galvanizing device, which relates to the technical field of hot galvanizing devices, and comprises a box body, a first rotating shaft is rotatably mounted on one side of the lower part of the box body, one side of the first rotating shaft penetrates through the box body, and a second bevel gear is fixedly mounted at one end, penetrating through the box body, of the first rotating shaft; a plurality of first stirring rods distributed at equal intervals are fixedly mounted on the outer surface of the first rotating shaft, a third bevel gear is arranged on one side of the second bevel gear, a second rotating shaft is fixedly mounted in the middle of one side of the third bevel gear and penetrates through the middle of the second bevel gear, and one side of the second rotating shaft is slidably inserted in the middle of the first rotating shaft; according to the device, reaction liquid reacting with the square and rectangular pipes can be stirred, the temperature gradient and the concentration gradient in the solution can be eliminated, and therefore the uniformity and the quality of a plating layer are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hot-dip galvanizing devices, in particular to a square tube hot-dip galvanizing device. Background Art

[0002] A square tube hot-dip galvanizing device is used to perform hot-dip galvanizing treatment on square tubes, including a pretreatment area, a heating area, a galvanizing area, a cooling area and a detection area. These parts work together to ensure that the square tubes can be subjected to efficient and stable hot-dip galvanizing treatment to obtain excellent corrosion resistance and service life;

[0003] When the square rectangular tube is galvanized, since the reaction liquid stored in the box is in a static state, the internal temperature will be uneven or the ion concentration will be different, which will affect the galvanizing effect of the square rectangular tube. When the square rectangular tube is galvanized, the square rectangular tube will react with the reaction liquid to produce harmful gases. However, when the square rectangular tube is galvanized, the gases produced during the reaction are not treated, which not only pollutes the environment, but also has a greater irritation to the human respiratory tract. Utility Model Content

[0004] In order to solve the problem that the reaction liquid is left to stand for a long time, resulting in a difference in the stable and uneven ion concentration of the reaction liquid, and the harmful gas generated during the galvanizing of the square tube is not treated in time; the purpose of the utility model is to provide a square tube hot-dip galvanizing device.

[0005] To solve the above technical problems, the utility model adopts the following technical solutions: a square tube hot-dip galvanizing device, comprising a box body, a first rotating shaft is rotatably installed on one side of the lower part of the box body, one side of the first rotating shaft passes through the box body, a second bevel gear is fixedly installed on one end of the first rotating shaft passing through the box body, a plurality of first stirring rods distributed at equal intervals are fixedly installed on the outer surface of the first rotating shaft, a third bevel gear is provided on one side of the second bevel gear, a second rotating shaft is fixedly installed on the middle part of one side of the third bevel gear, the second rotating shaft passes through the middle part of the second bevel gear, one side of the second rotating shaft is slidably inserted in the middle part of the first rotating shaft, a plurality of second stirring rods distributed at equal intervals are fixedly installed on the outer surface of one side of the second rotating shaft, and a driving assembly is provided at the lower part of one side of the box body.

[0006] Preferably, a second motor is provided on one side of the upper portion of the housing, a first gear is provided on one side of the second motor, two diagonally distributed tooth plates are provided on one side of the housing, both tooth plates are meshed with the first gear, baffles are fixedly installed on one side of the two tooth plates, sliders are fixedly installed on one side of the two baffles, an exhaust gas treatment device is provided on one side of the housing, and an input end of the exhaust gas treatment device is fixedly installed on an upper portion of one side of the housing.

[0007] Compared with the prior art, the beneficial effects of the utility model are:

[0008] 1. The present application can stir the reaction solution reacting with the square tube, which can help eliminate the temperature gradient and concentration gradient in the solution, thereby improving the uniformity and quality of the coating.

[0009] 2. This application can isolate and treat the harmful gases produced by the reaction after the square tube is placed in the reaction liquid, avoiding direct discharge into the air, polluting the environment and affecting the health and safety of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0011] Figure 1 It is a schematic diagram of the structure of the utility model.

[0012] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model.

[0013] Figure 3 This is another cross-sectional structural schematic diagram of the utility model.

[0014] Figure 4 It is a schematic diagram of the connection structure between the baffle plate and the tooth plate in the utility model.

[0015] In the figure: 1. casing; 11. fixing block; 2. first motor; 21. first bevel gear; 22. second bevel gear; 23. first rotating shaft; 231. first stirring rod; 24. third bevel gear; 25. second rotating shaft; 251. second stirring rod; 26. third stirring rod; 3. second motor; 31. first gear; 32. tooth plate; 321. slide groove; 33. baffle; 34. slider; 341. limit groove; 35. fixing plate; 4. exhaust gas treatment device. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] Example: Figure 1-4 As shown, the utility model provides a square tube hot-dip galvanizing device, including a box body 1, a first rotating shaft 23 is rotatably installed on one side of the lower part of the box body 1, one side of the first rotating shaft 23 passes through the box body 1, and a second bevel gear 22 is fixedly installed on one end of the first rotating shaft 23 passing through the box body 1, and a plurality of first stirring rods 231 distributed at equal intervals are fixedly installed on the outer surface of the first rotating shaft 23, a third bevel gear 24 is provided on one side of the second bevel gear 22, a second rotating shaft 25 is fixedly installed in the middle of one side of the third bevel gear 24, the second rotating shaft 25 passes through the middle of the second bevel gear 22, one side of the second rotating shaft 25 is slidably inserted in the middle of the first rotating shaft 23, and a plurality of second stirring rods 251 distributed at equal intervals are fixedly installed on the outer surface of one side of the second rotating shaft 25, and a driving component is provided at the lower part of one side of the box body 1.

[0018] A second motor 3 is provided on one side of the upper portion of the housing 1, a first gear 31 is provided on one side of the second motor 3, two diagonally distributed tooth plates 32 are provided on one side of the housing 1, both tooth plates 32 are meshed and connected with the first gear 31, baffles 33 are fixedly installed on one side of the two tooth plates 32, sliders 34 are fixedly installed on one side of the two baffles 33, an exhaust gas treatment device 4 is provided on one side of the housing 1, and an input end of the exhaust gas treatment device 4 is fixedly installed on an upper portion of one side of the housing 1.

[0019] The driving assembly includes a first motor 2, which is installed at the lower part of one side of the housing 1. A first bevel gear 21 is provided at the upper part of the first motor 2. The bottom end of the first bevel gear 21 is fixedly installed at the driving end of the first motor 2. The first bevel gear 21 is meshed and connected with the second bevel gear 22 and the third bevel gear 24. By setting the first motor 2 and starting the first motor 2, the first bevel gear 21 is driven to rotate, so that the second bevel gear 22 and the third bevel gear 24 are rotated, that is, the first rotating shaft 23 and the second rotating shaft 25 are rotated, so that the rotation of the first rotating shaft 23 and the second rotating shaft 25 drives the first stirring rod 231 and the second stirring rod 251 to rotate, thereby stirring the internal reaction liquid.

[0020] A fixing block 11 is fixedly installed on the lower part of one side of the box body 1, and one side of the third bevel gear 24 is rotatably installed on the side of the fixing block 11. The driving end of the first motor 2 passes through the lower part of the fixing block 11. By setting the fixing block 11 and rotatably installing the third bevel gear 24 on one side of the fixing block 11, when the third bevel gear 24 rotates, it drives the second rotating shaft 25 to rotate more stably.

[0021] Two sets of symmetrically distributed third stirring rods 26 are fixedly installed inside the box 1. By setting the third stirring rods 26, the third stirring rods 26 cooperate with the first stirring rods 231 and the second stirring rods 251, so that the reaction liquid inside the box 1 can be stirred more fully.

[0022] Two symmetrically distributed slide grooves 321 are provided on one side of the upper part of the box body 1, and the two tooth plates 32 are slidably clamped inside the slide grooves 321. By setting the slide grooves 321 and sliding the tooth plates 32 inside the slide grooves 321, the tooth plates 32 are driven to move more stably when the first gear 31 rotates.

[0023] Two diagonally distributed limiting grooves 341 are provided on one side of the box body 1 close to the slider 34. Both sliders 34 are slidably clamped in the limiting grooves 341. By setting the limiting grooves 341, the slider 34 fixedly installed on one side of the baffle 33 is limited by the limiting grooves 341, so that the baffle 33 is more stable when moving.

[0024] A fixing plate 35 is fixedly installed on the upper part of one side of the box body 1, and the bottom end of the second motor 3 is fixedly installed on the middle of the top end of the fixing plate 35. By setting the fixing plate 35, the second motor 3 is fixedly installed on the upper part of the fixing plate 35, thereby fixing the second motor 3.

[0025] Working principle: In actual use, by starting the first motor 2, the first bevel gear 21 is driven to rotate, so that the second bevel gear 22 and the third bevel gear 24 are rotated, that is, the first rotating shaft 23 and the second rotating shaft 25 are rotated. Since the second bevel gear 22 and the third bevel gear 24 are distributed in a mirror image, the rotation directions of the first rotating shaft 23 and the second rotating shaft 25 are opposite, thereby driving the first stirring rod 231 and the second stirring rod 251 to rotate in opposite directions, thereby stirring the reaction liquid inside;

[0026] The square tube is placed in the box 1 and galvanized. At the same time, the second motor 3 is started to drive the first gear 31 to rotate, so that the tooth plate 32 moves under the limit of the slide groove 321. Since the two tooth plates 32 are diagonally distributed, they move relative to or away from each other during movement, thereby driving the two baffles 33 to move, that is, the upper part of the box 1 is closed, and the exhaust gas treatment device 4 is started. The gas generated when the square tube reacts with the reaction liquid during galvanizing is sucked in by the exhaust gas treatment device 4 to treat the harmful gas. After the galvanizing is completed, the two baffles 33 can be opened by reverse operation to take out the galvanized square tube.

[0027] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A square tube hot dip galvanizing device, comprising a box (1), characterized in that: A first rotating shaft (23) is rotatably mounted on one side of the lower part of the housing (1); one side of the first rotating shaft (23) passes through the housing (1); a second bevel gear (22) is fixedly mounted on one end of the first rotating shaft (23) passing through the housing (1); a plurality of first stirring rods (231) distributed at equal intervals are fixedly mounted on the outer surface of the first rotating shaft (23); a third bevel gear (24) is provided on one side of the second bevel gear (22); a second rotating shaft (25) is fixedly mounted on the middle part of one side of the third bevel gear (24); the second rotating shaft (25) passes through the middle part of the second bevel gear (22); one side of the second rotating shaft (25) is slidably inserted in the middle part of the first rotating shaft (23); a plurality of second stirring rods (251) distributed at equal intervals are fixedly mounted on the outer surface of one side of the second rotating shaft (25); and a driving assembly is provided on the lower part of one side of the housing (1).

2. A square tube hot dip galvanizing device as claimed in claim 1, characterized in that: A second motor (3) is provided on one side of the upper part of the housing (1), a first gear (31) is provided on one side of the second motor (3), two diagonally distributed tooth plates (32) are provided on one side of the housing (1), both of the two tooth plates (32) are meshingly connected with the first gear (31), baffles (33) are fixedly mounted on one side of the two tooth plates (32), and sliders (34) are fixedly mounted on one side of the two baffles (33), an exhaust gas treatment device (4) is provided on one side of the housing (1), and an input end of the exhaust gas treatment device (4) is fixedly mounted on an upper part of one side of the housing (1).

3. A square tube hot dip galvanizing device as claimed in claim 1, characterized in that: The driving assembly comprises a first motor (2), the first motor (2) being mounted on a lower part of one side of a housing (1), a first bevel gear (21) being provided on the upper part of the first motor (2), the bottom end of the first bevel gear (21) being fixedly mounted on a driving end of the first motor (2), and the first bevel gear (21) being meshingly connected with a second bevel gear (22) and a third bevel gear (24).

4. A square tube hot dip galvanizing device as claimed in claim 3, characterized in that: A fixing block (11) is fixedly mounted on the lower part of one side of the box body (1), one side of the third bevel gear (24) is rotatably mounted on one side of the fixing block (11), and the driving end of the first motor (2) passes through the lower part of the fixing block (11).

5. A square tube hot dip galvanizing device as claimed in claim 1, characterized in that: Two groups of symmetrically distributed third stirring rods (26) are fixedly installed inside the box (1).

6. A square tube hot dip galvanizing device as claimed in claim 2, characterized in that: Two symmetrically distributed slide grooves (321) are provided on one side of the upper part of the box body (1), and the two tooth plates (32) are both slidably clamped inside the slide grooves (321).

7. A square tube hot dip galvanizing device as claimed in claim 2, characterized in that: Two diagonally distributed limiting grooves (341) are provided on one side of the box body (1) close to the slider (34), and the two sliders (34) are both slidably clamped inside the limiting grooves (341).

8. A square tube hot dip galvanizing device as claimed in claim 2, characterized in that: A fixing plate (35) is fixedly mounted on an upper portion of one side of the box body (1), and a bottom end of the second motor (3) is fixedly mounted on a middle portion of a top end of the fixing plate (35).