Multi-stage filtering sand cup structure for industrial spinning

By using a three-stage melt filter structure formed by a filter plate built into a sand cup and a hollow filter column in the spinning assembly, the problems of insufficient filtration and impurity accumulation in the prior art affecting the melt flow, achieving more detailed filtration and higher spinning quality.

CN222666116UActive Publication Date: 2025-03-25WUXI ZHONGHUAFANG TECH CO LTD
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Patent Information

Application Number
CN202421444471.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-03-25
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The primary filter structure in the existing spinning assembly does not filtration of mechanical impurities and agglomerated particles sufficiently, and it is easy to affect the normal flow of the melt due to the accumulation of impurities.

Method used

A three-stage melt filter structure formed by a filter plate built in a sand cup and a hollow filter column is used to filter mechanical impurities and agglomerated particles from large to small through three-stage step-by-step filtration.

Benefits of technology

A more detailed filtration of the melt is achieved, mechanical impurities and agglomerated particles are fully filtered out, and excessive accumulation of impurities is avoided on the flow of the melt, and the quality and production efficiency of spinning are improved.

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Abstract

The utility model discloses an industrial spinning multi-stage filtering sand cup structure which comprises a sand cup body and a filtering assembly, and the filtering assembly is arranged in the sand cup body. The filtering assembly comprises a filtering plate and a hollow filtering column, a hollow cavity of the hollow filtering column is arranged through a storage cavity of the filtering plate, the column body wall of the hollow filtering column is of a clamping cavity structure filled with a filtering material, and the inner ring and the outer ring of the clamping cavity structure are hole filtering structure surfaces; the apertures of filter holes of the upper plate surface of the filter plate, the inner ring hole filter structure surface of the clamping cavity structure and the outer ring hole filter structure surface of the clamping cavity structure are gradually reduced to form a three-stage melt filter structure. According to the utility model, through a three-stage melt filtering structure formed by the filtering plate and the hollow filtering column which are arranged in the sand cup, the melt is filtered more finely, and mechanical impurities and agglutinated particles in the melt are fully filtered out.
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Description

Technical Field

[0001] The utility model belongs to the technical field of industrial spinning sand cup components, in particular to an industrial spinning multi-stage filtering sand cup structure. Background Art

[0002] In the industrial spinning production process, mechanical impurities and agglomerated particles in the high-temperature melt are the main factors affecting the quality of spinning and spinning. Therefore, the spinning components of the existing structure generally use a weighted filtering structure to filter them to improve the quality of the spinning. However, this filtering structure is generally filter sand wrapped in a filter mesh, and its filtration is a primary filtration. Not only is the filtration of mechanical impurities and agglomerated particles insufficient, but the normal flow of the melt is also easily affected by the accumulation of impurities. Summary of the invention

[0003] Purpose of the invention: In order to overcome the deficiencies in the prior art, the utility model provides an industrial spinning multi-stage filtering sand cup structure. Through the three-stage melt filtration structure formed by the built-in filter plate in the sand cup and the hollow filter column, more detailed filtration of the melt is achieved, and mechanical impurities and agglomerated particles in the melt are fully filtered out.

[0004] Technical solution: To achieve the above-mentioned purpose, the utility model provides an industrial spinning multi-stage filter sand cup structure, including a sand cup body and a filter assembly, wherein the filter assembly is built in the sand cup body; the filter assembly includes a filter plate and a hollow filter column, the hollow cavity of the hollow filter column is guided through the storage cavity of the filter plate, the column wall of the hollow filter column is a sandwich structure filled with filter material, the inner circle and the outer circle of the sandwich structure are both porous filter structure surfaces, the filter pore diameters of the upper plate surface of the filter plate, the inner circle porous filter structure surface of the sandwich structure, and the outer circle porous filter structure surface of the sandwich structure gradually decrease, forming a three-stage melt filtration structure.

[0005] Furthermore, the upper plate surface of the filter plate is evenly distributed with primary filter holes connected to the storage cavity, the inner circle of the hollow filter column is evenly distributed with secondary filter holes connected to its sandwich structure, and the outer circle of the hollow filter column is evenly distributed with tertiary filter holes connected to its sandwich structure. The aperture of the primary filter hole is larger than the aperture of the secondary filter hole, and the aperture of the secondary filter hole is larger than the aperture of the tertiary filter hole.

[0006] Furthermore, the filter material is filter sand whose particle size is larger than the pore size of the third-level filter hole.

[0007] Furthermore, the inner wall of the sand cup body has a step support body corresponding to the filter plate, and the filter plate is placed in the cup body from the cup mouth of the sand cup body and supported by the step support body.

[0008] Furthermore, the bottom of the filter plate has a mounting opening corresponding to the hollow filter column, and the hollow filter column is docked with the mounting opening, so that the hollow filter column is in a non-contact suspended state relative to the inner bottom of the sand cup body.

[0009] Furthermore, a plurality of melt discharging inclined holes are arranged through the bottom of the sand cup body.

[0010] Beneficial effect: The utility model forms a three-stage melt filtration structure through the built-in filter plate of the sand cup and the hollow filter column, thereby gradually realizing three-stage filtration of mechanical impurities and agglomerated particles from large to small, achieving more detailed filtration of the melt, fully filtering out the mechanical impurities and agglomerated particles in the melt, and avoiding excessive accumulation of filtered impurities to affect the flow of the melt, greatly improving the spinning quality and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Attached Figure 1 It is a schematic diagram of the structure decomposition of the utility model;

[0012] Attached Figure 2 It is a schematic diagram of the half-section structure of the utility model. DETAILED DESCRIPTION

[0013] The utility model is further described below in conjunction with the accompanying drawings.

[0014] As attached Figure 1 and attached Figure 2As shown, an industrial spinning multi-stage filter sand cup structure includes a sand cup body 1 and a filter assembly 2, and the filter assembly is built in the sand cup body 1; the filter assembly 2 includes a filter plate 3 and a hollow filter column 4, the hollow cavity 40 of the hollow filter column 4 is arranged through the storage cavity 30 of the filter plate 3, and the column wall of the hollow filter column 4 is a sandwich structure filled with filter material 5, and the inner circle and outer circle of the sandwich structure are both porous filter structure surfaces, and the filter pores of the upper plate surface of the filter plate 3, the inner circle porous filter structure surface of the sandwich structure, and the outer circle porous filter structure surface of the sandwich structure gradually decrease, forming a three-stage melt filtration structure. The utility model forms a three-stage melt filtration structure through the filter plate 3 and the hollow filter column 4 built into the sand cup. More specifically, the upper plate surface of the filter plate 3 is evenly distributed with primary filter holes 3.1 that are connected to the storage cavity 30, the inner circle of the hollow filter column 4 is evenly distributed with secondary filter holes 4.1 that are connected to its sandwich structure, and the outer circle of the hollow filter column 4 is evenly distributed with tertiary filter holes 4.2 that are connected to its sandwich structure. The aperture of the primary filter hole 3.1 is larger than the aperture of the secondary filter hole 4.1, and the aperture of the secondary filter hole 4.1 is larger than the aperture of the tertiary filter hole 4.2, thereby gradually realizing three-stage step-by-step filtration of mechanical impurities and agglomerated particles from large to small, realizing more detailed filtration of the melt, fully filtering out mechanical impurities and agglomerated particles in the melt, and avoiding excessive accumulation of filtered impurities to affect the flow of the melt, greatly improving the spinning quality and improving production efficiency.

[0015] More specifically, as a preference, in the present invention, the filter material 5 is filter sand having a particle size larger than the aperture of the third-stage filter hole 4.2, and the high-temperature melt passes through the filter plate 3, the filter sand and the hollow filter column 4 under high-pressure conditions, so that the melt produces a higher shear rate, improves the melt fluidity, and ensures the uniformity of the quality of the ejected melt stream.

[0016] As attached Figure 2 As shown, the bottom of the sand cup body 1 is penetrated by a plurality of melt discharge inclined holes 11. The inner wall of the sand cup body 1 has a step support body 10 corresponding to the filter plate 3, and the filter plate 3 is placed in the cup body from the cup mouth of the sand cup body 1 and supported by the step support body 10. The bottom of the filter plate 3 has a mounting opening 31 corresponding to the hollow filter column 4, and the hollow filter column 4 is docked with the mounting opening 31, so that the hollow filter column 4 is in a non-contact suspended state relative to the inner bottom of the sand cup body 1, thereby avoiding the bottom of the hollow filter column 4 from covering and blocking part of the melt discharge inclined holes 11 of the sand cup body 1, and ensuring the normalization of spinning from the melt discharge inclined holes 11.

[0017] The multi-stage filtering sand cup structure of the utility model is suitable for spinning 500D-1800D polyester industrial silk fibers, has a wide spinning range, and is suitable for large-scale promotion and application.

[0018] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. An industrial spinning multi-stage filter sand cup structure, comprising a sand cup body (1) and a filter assembly (2), wherein the filter assembly is built into the sand cup body (1); characterized in that: The filter assembly (2) comprises a filter plate (3) and a hollow filter column (4); the hollow cavity (40) of the hollow filter column (4) is arranged through the storage cavity (30) of the filter plate (3); the column wall of the hollow filter column (4) is a sandwich structure filled with filter material (5); the inner circle and the outer circle of the sandwich structure are both porous filter structure surfaces; the filter pore diameters of the upper plate surface of the filter plate (3), the inner circle porous filter structure surface of the sandwich structure, and the outer circle porous filter structure surface of the sandwich structure gradually decrease, forming a three-stage melt filtration structure.

2. The industrial spinning multi-stage filter sand cup structure according to claim 1, characterized in that: The upper plate surface of the filter plate (3) is evenly distributed with primary filter holes (3.1) that are connected to the storage cavity (30); the inner circle of the hollow filter column (4) is evenly distributed with secondary filter holes (4.1) that are connected to its sandwich structure; the outer circle of the hollow filter column (4) is evenly distributed with tertiary filter holes (4.2) that are connected to its sandwich structure; the aperture of the primary filter hole (3.1) is larger than the aperture of the secondary filter hole (4.1), and the aperture of the secondary filter hole (4.1) is larger than the aperture of the tertiary filter hole (4.2).

3. The industrial spinning multi-stage filter sand cup structure according to claim 2, characterized in that: The filter material (5) is filter sand having a particle size larger than the pore size of the third-level filter hole (4.2).

4. The industrial spinning multi-stage filter sand cup structure according to claim 1, characterized in that: The inner wall of the sand cup body (1) has a step support body (10) corresponding to the filter plate (3); the filter plate (3) is placed in the cup body from the cup mouth of the sand cup body (1) and supported by the step support body (10).

5. The industrial spinning multi-stage filter sand cup structure according to claim 4, characterized in that: The bottom of the filter plate (3) has a mounting opening (31) corresponding to the hollow filter column (4), and the hollow filter column (4) is docked with the mounting opening (31), so that the hollow filter column (4) is in a non-contact suspended state relative to the inner bottom of the sand cup body (1).

6. An industrial spinning multi-stage filter sand cup structure according to any one of claims 1 to 5, characterized in that: The bottom of the sand cup body (1) is penetrated by a plurality of melt discharge inclined holes (11).