Novel pan head structure for warp knitting machine
By designing a new type of disc head structure for warp knitting machines, using a combination of fixed threads and limit threads, the rapid disassembly and replacement of the collection rod is achieved, real-time detection of warp tension, and stable cooling in high-temperature environments, it solves the inconvenience and short service life of the existing disc head structure in tension detection, cooling treatment and high-temperature environments, and improves the maintenance convenience and production efficiency of the equipment.
Patent Information
- Application Number
- CN202421476164.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The existing disc head structure has problems such as inconvenience, short service life and inconvenient maintenance when used in warp tension detection, cooling treatment and high temperature environment.
A new type of disc head structure for warp knitting machines is designed, which adopts a combination of a first cover, a collection rod, a second cover, a tension sensor, a liquid-cooled sheet and a limit screw. By combining the fixed thread and the limit thread, the collection rod can be quickly disassembled and replaced, and the warp tension is detected in real time, and stable cooling is provided under high temperature environments.
It improves the maintenance convenience of the equipment, realizes real-time detection and control of warp tension, extends the equipment life, and improves production quality and efficiency.
Smart Images
Figure CN222666212U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile engineering, in particular to a new type of warp knitting machine disc structure. Background Art
[0002] With the continuous development of the textile industry, the demand for improving textile quality and production efficiency is increasing. The disc head structure will become very important when performing precision weaving of textile raw materials.
[0003] Among them, the "a warp knitting machine head for weaving high-density velvet warp knitted fabrics" disclosed by the publication number "CN214938227U" has solved the various disadvantages that the linear speed of the warp yarns in the existing head structure is greater than the linear speed of the warp yarns on the head with a small number of warp yarns, resulting in different lengths of warp yarns released by the two at the same time. After further searching, it was found that the "warp knitting machine line selection mechanism" disclosed by the publication number "CN218756355U" has effectively solved the technical disadvantages of only being able to cut off uneven warp knitted fabrics, resulting in low efficiency in the use of warp knitted fabrics, etc., by setting a technical structure of the warp axis of the warp knitting machine above the warp knitting machine. However, in actual use, the head structure of a similar structure still has many defects, such as: the existing head structure is not convenient for tension detection and cooling treatment of the warp yarn, and the service life of the equipment is not long when running in a high temperature environment. At the same time, the existing head structure is not convenient for quick disassembly of the structure, and the maintenance convenience is not high, so it is necessary to design a new head structure for warp knitting machines. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a novel warp head structure for a warp knitting machine.
[0005] The utility model is implemented by the following technical scheme: a new disc head structure for a warp knitting machine, comprising a first cover, a collecting rod and a second cover, wherein a first mounting hole is provided inside the first cover, a mounting seat is movably installed at the front end of the first cover, a second mounting hole is provided inside the mounting seat, a limiting screw is installed on the internal thread of the second mounting hole, a limiting thread is provided on the inner wall of the mounting seat, a collecting rod is installed on the front end thread of the limiting thread, a tension sensor is fixedly installed on the surface of the collecting rod, a tension sensing sheet is fixedly installed on the output end of the tension sensor, and a liquid cooling sheet is fixedly installed on the inner wall of the collecting rod.
[0006] Through the above technical solution, the collecting rod can be threadedly installed by using the limiting thread on the inner wall of the mounting seat through the fixed thread, and the collecting rod can be installed inside the first cover by installing the mounting seat inside the first cover and screwing the limiting screw, which can facilitate the staff to quickly disassemble the structure and replace the tension sensor or liquid cooler, thereby improving the maintenance convenience of the equipment;
[0007] The tension sensor can detect the tension of the warp yarn on the surface of the collecting rod in real time. The microprocessor can receive the model from the tension sensor and process it according to the set tension range. The coolant can be transmitted to the liquid cooling plate through the liquid cooler, which can ensure the stable operation of the equipment in a high temperature environment, extend the equipment life, and improve production quality and efficiency.
[0008] As a further improvement of the above solution, the front and rear ends of the surface of the collecting rod are provided with fixing threads, and the fixing threads match the limiting threads.
[0009] Through the above technical solution, the collecting rod can be installed inside the mounting seat by using the fixing thread on the surface of the collecting rod and the limiting thread.
[0010] As a further improvement of the above solution, the mounting seat and the collecting rod are threadably mounted via a fixing thread and a limiting thread.
[0011] Through the above technical solution, the thread can be easily installed inside the mounting seat by fixing the thread and the thread on the surface of the limiting thread.
[0012] As a further improvement of the above solution, the internal threads of the first mounting hole and the second mounting hole are installed with a limiting screw, and the collecting rod and the first sealing cover are installed through the limiting screw thread.
[0013] Through the above technical solution, by turning the limiting screw, the limiting screw will be installed inside the first mounting hole and the second mounting hole, and the collecting rod can be installed inside the first cover.
[0014] As a further improvement of the above solution, a shockproof gasket is fixedly installed on the top of the collecting rod, and the shockproof gasket is installed on the front end of the mounting seat.
[0015] Through the above technical solution, when the equipment operates the collecting rod, the anti-vibration gasket will not be loosened and fixed due to the limiting screw, thereby strengthening the fixation between the first sealing cover and the collecting rod.
[0016] As a further improvement of the above solution, the tension sensor is installed at the front end of the fixed thread, and a microprocessor related to the tension sensing sheet is fixedly installed at the front end of the tension sensor.
[0017] Through the above technical solution, the tension of the warp yarn on the surface of the collecting rod can be detected in real time through the tension sensor sheet, and the microprocessor can receive the model from the tension sensor and process it according to the set tension range.
[0018] As a further improvement of the above solution, a second cover is fixedly mounted on the front end of the collecting rod, a liquid cooler is fixedly mounted inside the second cover, and a liquid cooling plate is fixedly mounted on the output end of the liquid cooler.
[0019] Through the above technical solution, the second cover can ensure that the liquid cooler is installed at the front end of the collecting rod. The liquid cooler can be used to transfer the coolant to the liquid cooling plate, which can ensure the stable operation of the equipment in a high temperature environment and extend the life of the equipment.
[0020] Compared with the prior art, the beneficial effects of the present invention are:
[0021] The utility model is provided with a first mounting hole, a mounting seat, a second mounting hole, a limiting thread, a limiting screw, a limiting screw, and the fixing thread and the collecting rod cooperate with each other. The collecting rod can be threadedly installed by using the limiting thread on the inner wall of the mounting seat through the fixing thread. The mounting seat is installed inside the first cover and the limiting screw is turned to install the collecting rod inside the first cover. The staff can quickly disassemble the structure and replace the tension sensor or the liquid cooler, thereby improving the maintenance convenience of the equipment.
[0022] The utility model is provided with a collecting rod, a tension sensor, a tension sensing sheet, a microprocessor, a liquid cooler and the liquid cooling sheet which cooperate with each other. The tension of the warp yarn on the surface of the collecting rod can be detected in real time through the tension sensing sheet. The microprocessor can accept the model from the tension sensor and process the equipment according to the set tension range. The cooling liquid can be transmitted to the liquid cooling sheet through the liquid cooler, which can ensure the stable operation of the equipment in a high temperature environment, extend the life of the equipment, and improve the production quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall split structure of the utility model;
[0024] Figure 2 This is a schematic diagram of the structure of the collecting rod of the utility model;
[0025] Figure 3 This is a schematic diagram of the structure of the tension sensor of the utility model;
[0026] Figure 4 It is a schematic diagram of the overall structure of the utility model;
[0027] Figure 5 This is a schematic diagram of the first sealing cover structure of the utility model.
[0028] Description of main symbols:
[0029] 1. First cover; 101. First mounting hole; 102. Mounting seat; 103. Second mounting hole; 104. Limiting thread; 105. Limiting screw; 2. Collecting rod; 201. Fixing thread; 202. Shockproof gasket; 203. Tension sensor; 204. Tension sensor sheet; 205. Microprocessor; 3. Second cover; 301. Liquid cooler; 302. Liquid cooling sheet. DETAILED DESCRIPTION
[0030] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0031] Example:
[0032] Please combine Figure 1-5 A novel disc head structure for a warp knitting machine in this embodiment comprises a first cover 1, a collecting rod 2 and a second cover 3. A first mounting hole 101 is provided inside the first cover 1, a mounting seat 102 is movably installed at the front end of the first cover 1, a second mounting hole 103 is provided inside the mounting seat 102, a limiting screw 105 is installed on the internal thread of the second mounting hole 103, a limiting thread 104 is provided on the inner wall of the mounting seat 102, a collecting rod 2 is installed on the front end of the limiting thread 104, a tension sensor 203 is fixedly installed on the surface of the collecting rod 2, a tension sensor sheet 204 is fixedly installed on the output end of the tension sensor 203, and a liquid cooling sheet 302 is fixedly installed on the inner wall of the collecting rod 2.
[0033] The collecting rod 2 can be threadedly installed by using the limiting thread 104 on the inner wall of the mounting seat 102 through the fixing thread 201. By installing the mounting seat 102 inside the first cover 1, the collecting rod 2 can be installed inside the first cover 1 by screwing the limiting screw 105, which can facilitate the staff to quickly disassemble the structure and replace the tension sensor 203 or the liquid cooler 301, thereby improving the convenience of equipment maintenance;
[0034] The tension sensor sheet 204 can detect the tension of the warp yarn on the surface of the collecting rod 2 in real time. The microprocessor 205 can receive the model from the tension sensor 203 and process the equipment according to the set tension range. The coolant can be transmitted to the liquid cooling sheet 302 through the liquid cooler 301, which can ensure the stable operation of the equipment in a high temperature environment, extend the equipment life, and improve production quality and efficiency.
[0035] The front and rear ends of the surface of the collecting rod 2 are provided with fixing threads 201 , and the fixing threads 201 match the limiting threads 104 .
[0036] Through the fixing thread 201 on the surface of the collecting rod 2 , the collecting rod 2 can be installed inside the mounting seat 102 using the limiting thread 104 .
[0037] The mounting seat 102 and the collecting rod 2 are threadedly mounted via a fixing thread 201 and a limiting thread 104 .
[0038] By fixing the threads 201 and the threads on the surface of the limiting threads 104 , the threads can be conveniently installed inside the mounting seat 102 .
[0039] The first mounting hole 101 and the second mounting hole 103 are internally threadedly mounted with a limiting screw 105 , and the collecting rod 2 and the first sealing cover 1 are threadedly mounted via the limiting screw 105 .
[0040] By screwing the limiting screw 105 , the limiting screw 105 will be installed inside the first mounting hole 101 and the second mounting hole 103 , and the collecting rod 2 can be installed inside the first cover 1 .
[0041] A shockproof gasket 202 is fixedly mounted on the top of the collecting rod 2 , and the shockproof gasket 202 is mounted on the front end of the mounting seat 102 .
[0042] When the device operates the collecting rod 2 , the anti-vibration gasket 202 will not be loosened and fixed due to the limiting screw 105 , thereby strengthening the fixation between the first sealing cover 1 and the collecting rod 2 .
[0043] The tension sensor 203 is installed at the front end of the fixed thread 201 , and a microprocessor 205 related to the tension sensing sheet 204 is fixedly installed at the front end of the tension sensor 203 .
[0044] The tension of the warp yarn on the surface of the collecting rod 2 can be detected in real time through the tension sensor sheet 204. The microprocessor 205 can receive the model from the tension sensor 203 and process it according to the set tension range.
[0045] A second cover 3 is fixedly mounted on the front end of the collecting rod 2 , a liquid cooler 301 is fixedly mounted inside the second cover 3 , and a liquid cooling plate 302 is fixedly mounted on the output end of the liquid cooler 301 .
[0046] The second cover 3 can ensure that the liquid cooler 301 is installed at the front end of the collecting rod 2. The liquid cooler 301 can be used to transfer the cooling liquid to the liquid cooling plate 302, which can ensure the stable operation of the equipment in a high temperature environment and extend the life of the equipment.
[0047] The implementation principle of a new disc head structure for a warp knitting machine in the embodiment of the present application is as follows: through the fixing thread 201, the collecting rod 2 can be threadedly installed using the limiting thread 104 on the inner wall of the mounting seat 102. By installing the mounting seat 102 inside the first cover 1 and twisting the limiting screw 105, the limiting screw 105 will be installed inside the first mounting hole 101 and the second mounting hole 103, and the collecting rod 2 can be installed inside the first cover 1, which can facilitate the staff to quickly disassemble the structure and replace the tension sensor 203 or the liquid cooler 301, thereby improving the maintenance convenience of the equipment. Through the fixing thread 201, when the equipment is operating the collecting rod 2, the shockproof gasket 202 will not be loosened and fixed due to the limiting screw 105, thereby strengthening the fixation between the first cover 1 and the collecting rod 2. Through the second cover 3, it can be ensured that the liquid cooler 301 is installed at the front end of the collecting rod 2, which is convenient for cooling the collecting rod 2.
[0048] The tension sensor sheet 204 can detect the tension of the warp yarn on the surface of the collecting rod 2 in real time. The microprocessor 205 can receive the model from the tension sensor 203 and process the equipment according to the set tension range. The coolant can be transmitted to the liquid cooling sheet 302 through the liquid cooler 301, which can ensure the stable operation of the equipment in a high temperature environment, extend the equipment life, and improve production quality and efficiency.
[0049] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A new type of warp knitting machine head structure, characterized in that: The invention comprises a first cover (1), a collecting rod (2) and a second cover (3), wherein a first mounting hole (101) is provided inside the first cover (1), a mounting seat (102) is movably mounted at the front end of the first cover (1), a second mounting hole (103) is provided inside the mounting seat (102), a limiting screw (105) is threadedly mounted inside the second mounting hole (103), a limiting thread (104) is provided on the inner wall of the mounting seat (102), a collecting rod (2) is threadedly mounted on the front end of the limiting thread (104), a tension sensor (203) is fixedly mounted on the surface of the collecting rod (2), a tension sensor sheet (204) is fixedly mounted on the output end of the tension sensor (203), and a liquid cooling sheet (302) is fixedly mounted on the inner wall of the collecting rod (2).
2. A novel warp knitting machine head structure as claimed in claim 1, characterized in that: The front and rear ends of the surface of the collecting rod (2) are provided with fixing threads (201), and the fixing threads (201) match the limiting threads (104).
3. A novel warp knitting machine head structure as claimed in claim 1, characterized in that: The mounting seat (102) and the collecting rod (2) are threadedly mounted via a fixing thread (201) and a limiting thread (104).
4. A novel warp head structure for a warp knitting machine as claimed in claim 1, characterized in that: The internal threads of the first mounting hole (101) and the second mounting hole (103) are installed with a limiting screw (105), and the collecting rod (2) and the first sealing cover (1) are installed with the limiting screw (105) through threads.
5. A novel warp head structure for a warp knitting machine as claimed in claim 1, characterized in that: A shockproof gasket (202) is fixedly mounted on the top of the collecting rod (2), and the shockproof gasket (202) is mounted on the front end of the mounting seat (102).
6. A novel warp head structure for a warp knitting machine as claimed in claim 1, characterized in that: The tension sensor (203) is installed at the front end of the fixed thread (201), and a microprocessor (205) related to the tension sensing sheet (204) is fixedly installed at the front end of the tension sensor (203).
7. A novel warp knitting machine head structure as claimed in claim 1, characterized in that: A second cover (3) is fixedly mounted on the front end of the collecting rod (2), a liquid cooler (301) is fixedly mounted inside the second cover (3), and a liquid cooling plate (302) is fixedly mounted on the output end of the liquid cooler (301).