Cloth leveling device

By designing a fabric leveling device that uses reciprocating screws and meshing transmissions, the problems of cumbersome operation and difficult adjustment of the scraper installation structure in the prior art are solved, and efficient fabric leveling and quality improvement are achieved.

CN222666318UActive Publication Date: 2025-03-25ZHEJIANG BAISHUN GARMENT CO LTD
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Patent Information

Application Number
CN202421269537.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-25
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The existing fabric leveling device is cumbersome to operate, it is inconvenient to blow dry with manual handheld guns, and the scraper installation structure is not easy to adjust, which can easily cause scratches to the fabric and affect product quality.

Method used

A fabric leveling device is designed, using the first reciprocating screw and the convex shaft to engage the transmission, so that the adjustment frame slides left and right along the guide rod, drives the steam gun to adjust left and right, and blows dry the surface of the extrusion roller through high-pressure jet; at the same time, through the second reciprocating screw and the swing block, the sliding seat is driven to slide left and right along the limit round rod, and the scraper is driven to scrape the fabric on the leveling roller to avoid stacking marks or wrinkles.

Benefits of technology

It eliminates manual handheld gun operation, reduces the workload of the operator and simplifies the operation process; by adjusting the floating adjustment of the scraper, scratches on the fabric are avoided and product quality is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222666318U_ABST
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Abstract

The utility model provides a cloth leveling device, which relates to the technical field of textile equipment, and comprises a workbench, two mounting racks are arranged at the top of the workbench, and the two mounting racks are symmetrically distributed; a driving assembly is arranged at the position, close to the front portion, between the two mounting frames. An adjusting frame is arranged on the driving assembly; a steam gun is arranged on the adjusting frame; a fixing seat is arranged above the two mounting frames, a first reciprocating lead screw and a convex shaft are used for meshing transmission, and an adjusting frame can slide left and right along a guide rod, so that the adjusting frame can drive a steam gun to be adjusted left and right, the surfaces of an upper extrusion roller and a lower extrusion roller are blow-dried through high-pressure air injection, and the trouble that the steam gun is manually held by hand to operate back and forth is omitted; according to the cloth leveling device, the workload of operators is greatly reduced, and the problems that when an existing cloth leveling device is used, a worker needs to hold a steam gun by hand to blow and dry an extrusion roller, operation is tedious and strenuous, and the labor intensity of the worker is increased are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile equipment, in particular to a cloth leveling device. Background Art

[0002] Textile finishing equipment is used to process dyed textiles to increase gloss, change the feel and improve the appearance. Common finishing processes include: dehydrating and drying the dyed textiles; making the fibers of the textiles tighter through heating and pressure to improve the gloss and feel; and then leveling, stretching, calendering and other processing of the textiles to improve the appearance and feel. When using existing fabric leveling devices, most of them require manual handheld air guns to blow dry the extrusion rollers. The operation is cumbersome and laborious, which increases the labor intensity of workers. In addition, in the process of using a scraper to level the fabric, since the scraper installation structure is fixed and difficult to adjust, the pressure on the fabric is too large, which can easily scratch the fabric and affect product quality. Utility Model Content

[0003] The disclosed embodiment relates to a cloth leveling device, which utilizes the meshing transmission of a first reciprocating screw and a cam shaft to make an adjustment frame slide left and right along a guide rod, so that the adjustment frame can drive an air gun to adjust left and right, and blow dry the surfaces of an upper squeezing roller and a lower squeezing roller by high-pressure jets, thereby eliminating the trouble of manually holding the air gun to operate back and forth, greatly reducing the workload of operators, and having a simple structure and convenient operation.

[0004] In a first aspect of the present disclosure, a fabric leveling device is provided, which specifically includes: a workbench, wherein two mounting frames are provided on the top of the workbench, and the two mounting frames are symmetrically distributed; a driving assembly is provided at the front position between the two mounting frames; an adjusting frame is provided on the driving assembly; an air gun is provided on the adjusting frame; fixed seats are provided above the two mounting frames, and the two fixed seats are symmetrically distributed; a sliding seat is provided between the two fixed seats; and a mounting block is provided on the sliding seat.

[0005] In at least some embodiments, two mounting covers are provided on the top of the workbench, and the mounting covers are arranged outside the mounting frame. Two water retaining covers are provided on the top of the workbench, and the two water retaining covers are distributed in a front-to-back symmetrical manner. A compressor is fixedly installed on the right side of the workbench.

[0006] In at least some embodiments, an upper extrusion roller and a lower extrusion roller are rotatably mounted between the two mounting frames via bearings, and the upper extrusion roller and the lower extrusion roller are distributed in parallel up and down, and a leveling roller is rotatably mounted between the two mounting frames via bearings, and the leveling roller is located on the rear side of the upper extrusion roller.

[0007] In at least some embodiments, the drive assembly includes a first servo motor, a first rotating shaft, a first reciprocating screw and a guide rod. The first servo motor is fixedly mounted on the right mounting frame, and a first rotating shaft is provided at the end of the rotating shaft of the first servo motor. The first rotating shaft is rotatably connected to the mounting frame through a bearing, and a first reciprocating screw is provided on the first rotating shaft. A guide rod is provided in front of the first reciprocating screw, and the guide rod is fixedly mounted between the two mounting frames.

[0008] In at least some embodiments, a mounting sleeve is provided at one end of the adjustment frame, and two convex shafts are provided on the inner circumference of the mounting sleeve, and the two convex shafts are distributed in a symmetrical manner. A guide sleeve is provided on the adjustment frame, and the mounting sleeve is sleeved on the first reciprocating screw rod, and the convex shaft is meshed and connected with the first reciprocating screw rod, and the guide sleeve is slidably sleeved on the guide rod.

[0009] In at least some embodiments, a nozzle is provided at the rear of the steam gun, and the nozzle corresponds to the position of the gap between the upper squeezing roller and the lower squeezing roller, and an elastic hose is provided at the front of the steam gun, and the elastic hose is connected to the compressor.

[0010] In at least some embodiments, the two fixed seats are fixedly mounted on the mounting cover, and two limiting round rods are provided between the two fixed seats, the two limiting round rods are distributed in a front-to-back parallel manner, and a limiting through groove is provided in the middle position of the front limiting round rod, and a limiting slide groove is provided at the top of the outer circumferential surface of the rear limiting round rod, a second servo motor is fixedly mounted on the right fixed seat, and a second rotating shaft rod is provided at the end of the rotating shaft of the second servo motor, and the second rotating shaft rod is rotatably connected to the fixed seat through a bearing, a second reciprocating screw rod is provided on the second rotating shaft rod, and the second reciprocating screw rod is located between the two limiting round rods.

[0011] In at least some embodiments, a connecting frame is provided on the top of the sliding seat, a scraper is provided at the rear end of the connecting frame, and the scraper is in contact with the leveling roller, a limit sleeve is provided at the front end of the sliding seat, and the limit sleeve is slidably mounted on the front limit round rod, a swing block is installed at the middle position of the bottom of the sliding seat through a pin shaft, and the swing block is meshed with the second reciprocating screw, a limit slider is provided at the rear side of the bottom of the sliding seat, and the limit slider is slidably connected to the rear limit round rod through a limit slide groove, and a support frame is provided on the left side of the sliding seat.

[0012] In at least some embodiments, the mounting block is provided with limit rings at both ends of the left and right ends, and the two limit rings are located at both ends of the limit sleeve, a limit column is provided in the limit ring, the limit ring is slidably mounted on the front limit round rod, and the limit column is located in the limit groove, a support ring is provided on the left limit ring, a restoring spring is mounted on the support ring, the support ring slides through the support frame, and the restoring spring is supported between the limit ring and the support frame.

[0013] The utility model provides a cloth leveling device, which has the following beneficial effects:

[0014] In the utility model, the first servo motor provides power to drive the first reciprocating screw to rotate, and the first reciprocating screw and the cam are meshed for transmission, so that the adjustment frame can slide left and right along the guide rod, so that the adjustment frame can drive the air gun to adjust left and right, and the surfaces of the upper extrusion roller and the lower extrusion roller are blown dry by high-pressure jet, which saves the trouble of manually holding the air gun to operate back and forth, greatly reduces the workload of the operator, and has a simple structure and is easy to use and operate.

[0015] In addition, the second servo motor provides power to drive the second reciprocating screw to rotate, and the second reciprocating screw and the swing block are engaged for transmission. Through the cooperation of two limit round rods, limit sleeves and limit sliders, the sliding seat can be driven to slide back and forth along the limit round rod, which can drive the scraper to scrape the cloth on the leveling roller to avoid overlapping marks or wrinkles. In addition, through the cooperation of the support ring and the support frame and the elastic effect of the restoring spring, the scraper can be adjusted to float up and down to avoid scratches on the cloth caused by excessive pressure, and the structure is more reasonable. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.

[0017] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0018] In the attached picture:

[0019] Figure 1 The overall axial viewing angle structure schematic diagram of the present application is shown;

[0020] Figure 2 This application shows Figure 1 The schematic diagram of the structure of the dismantling workbench and the right side installation cover;

[0021] Figure 3 A schematic diagram showing the structure of the driving assembly and the adjusting frame in the exploded state of the present application is shown;

[0022] Figure 4 A schematic diagram showing the structure of the fixed seat, the sliding seat and the mounting block in the exploded state of the present application is shown;

[0023] Figure 5 A schematic structural diagram of the sliding seat and the mounting block of the present application in an exploded state is shown.

[0024] List of reference numerals:

[0025] 1. Workbench; 101. Installation cover; 102. Water shield; 103. Compressor;

[0026] 2. Mounting frame; 201. Upper squeezing roller; 202. Lower squeezing roller; 203. Leveling roller;

[0027] 3. Driving assembly; 301. First servo motor; 302. First rotating shaft; 303. First reciprocating screw rod; 304. Guide rod;

[0028] 4. Adjustment frame; 401. Mounting sleeve; 402. Protruding shaft; 403. Guide sleeve;

[0029] 5. air gun; 501. nozzle; 502. elastic hose;

[0030] 6. Fixed seat; 601. Limiting round rod; 602. Limiting through groove; 603. Limiting slide groove; 604. Second servo motor; 605. Second rotating shaft; 606. Second reciprocating screw rod;

[0031] 7. Sliding seat; 701. Connecting frame; 702. Scraper; 703. Limiting sleeve; 704. Swinging block; 705. Limiting slider; 706. Support frame;

[0032] 8. Mounting block; 801. Limiting ring; 802. Limiting column; 803. Supporting ring; 804. Restoring spring. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Example 1: Please refer to Figures 1 to 5 :

[0035] The utility model proposes a cloth leveling device, comprising: a workbench 1, two mounting frames 2 are arranged on the top of the workbench 1, and the two mounting frames 2 are symmetrically distributed; a driving assembly 3 is arranged at the front position between the two mounting frames 2; an adjusting frame 4 is arranged on the driving assembly 3; an air gun 5 is arranged on the adjusting frame 4; fixed seats 6 are arranged above the two mounting frames 2, and the two fixing seats 6 are symmetrically distributed; a sliding seat 7 is arranged between the two fixing seats 6; and a mounting block 8 is arranged on the sliding seat 7.

[0036] In the present disclosure, Figure 2 and Figure 3As shown, two mounting covers 101 are provided on the top of the workbench 1, and the mounting covers 101 are arranged outside the mounting frame 2, two water shielding covers 102 are provided on the top of the workbench 1, and the two water shielding covers 102 are distributed in a front-to-back symmetrical manner, and a compressor 103 is fixedly installed on the right part of the workbench 1;

[0037] An upper squeezing roller 201 and a lower squeezing roller 202 are rotatably mounted between the two mounting frames 2 via bearings, and the upper squeezing roller 201 and the lower squeezing roller 202 are distributed in an upper and lower parallel manner, and a leveling roller 203 is rotatably mounted between the two mounting frames 2 via bearings, and the leveling roller 203 is located at the rear side of the upper squeezing roller 201;

[0038] The driving assembly 3 includes a first servo motor 301, a first rotating shaft 302, a first reciprocating screw rod 303 and a guide rod 304. The first servo motor 301 is fixedly mounted on the right mounting frame 2, and a first rotating shaft 302 is provided at the end of the rotating shaft of the first servo motor 301. The first rotating shaft 302 is rotatably connected to the mounting frame 2 through a bearing, and a first reciprocating screw rod 303 is provided on the first rotating shaft 302. A guide rod 304 is provided in front of the first reciprocating screw rod 303, and the guide rod 304 is fixedly mounted between two mounting frames 2.

[0039] A mounting sleeve 401 is provided at one end of the adjustment frame 4, and two convex shafts 402 are provided on the inner circumference of the mounting sleeve 401, and the two convex shafts 402 are symmetrically distributed. A guide sleeve 403 is provided on the adjustment frame 4, and the mounting sleeve 401 is sleeved on the first reciprocating screw rod 303, and the convex shaft 402 is meshed and connected with the first reciprocating screw rod 303, and the guide sleeve 403 is slidably sleeved on the guide rod 304;

[0040] A nozzle 501 is provided at the rear of the steam gun 5, and the nozzle 501 corresponds to the gap position between the upper squeezing roller 201 and the lower squeezing roller 202. An elastic hose 502 is provided at the front of the steam gun 5, and the elastic hose 502 is connected to the compressor 103. The first servo motor 301 provides power to drive the first reciprocating screw 303 to rotate. The first reciprocating screw 303 and the convex shaft 402 are engaged and driven to make the adjustment frame 4 slide left and right along the guide rod 304, so that the adjustment frame 4 can drive the steam gun 5 to adjust left and right, and the surfaces of the upper squeezing roller 201 and the lower squeezing roller 202 are blown dry by high-pressure jet.

[0041] Embodiment 2, based on embodiment 1, as Figure 4 and Figure 5As shown, two fixing seats 6 are fixedly installed on the installation cover 101, and two limiting round rods 601 are arranged between the two fixing seats 6, and the two limiting round rods 601 are distributed in a front-to-back parallel manner, and a limiting through groove 602 is arranged in the middle position of the front limiting round rod 601, and a limiting sliding groove 603 is arranged on the top of the outer circumference of the rear limiting round rod 601, and a second servo motor 604 is fixedly installed on the right fixing seat 6, and a second rotating shaft rod 605 is arranged at the end of the rotating shaft of the second servo motor 604, and the second rotating shaft rod 605 is rotatably connected with the fixing seat 6 through a bearing, and a second reciprocating screw rod 606 is arranged on the second rotating shaft rod 605, and the second reciprocating screw rod 606 is located between the two limiting round rods 601;

[0042] A connecting frame 701 is provided on the top of the sliding seat 7, a scraper 702 is provided at the rear end of the connecting frame 701, and the scraper 702 is in contact with the leveling roller 203, a limiting sleeve 703 is provided at the front end of the sliding seat 7, and the limiting sleeve 703 is slidably sleeved on the front limiting round rod 601, a swing block 704 is rotatably installed at the middle position of the bottom of the sliding seat 7 through a pin shaft, and the swing block 704 is meshed and connected with the second reciprocating screw rod 606, a limiting slider 705 is provided at the rear side of the bottom of the sliding seat 7, and the limiting slider 705 is slidably connected with the rear limiting round rod 601 through the limiting slide groove 603, and a supporting frame 706 is provided on the left side of the sliding seat 7;

[0043] The left and right ends of the mounting block 8 are provided with limit rings 801, and the two limit rings 801 are located at the two ends of the limit sleeve 703. A limit column 802 is arranged in the limit ring 801. The limit ring 801 is slidably mounted on the front limit round rod 601, and the limit column 802 is located in the limit slot 602. A support ring 803 is arranged on the left limit ring 801, and a restoring spring 804 is mounted on the support ring 803. The support ring 803 slides through the support frame 706, and the restoring spring 804 is supported on the limit Between the ring 801 and the support frame 706, the device is powered by the second servo motor 604 to drive the second reciprocating screw 606 to rotate, and the second reciprocating screw 606 and the swing block 704 are engaged and transmitted. Through the cooperation of the two limiting round rods 601, the limiting sleeves 703 and the limiting slider 705, the sliding seat 7 can be driven to slide back and forth along the limiting round rod 601, and the scraper 702 can be driven to scrape the cloth on the leveling roller 203 to avoid overlapping marks or wrinkles.

[0044] The working principle of this embodiment is as follows: when in use, the first servo motor 301 provides power to drive the first reciprocating screw 303 to rotate, and the first reciprocating screw 303 and the convex shaft 402 are engaged for transmission, so that the adjusting frame 4 can slide left and right along the guide rod 304, so that the adjusting frame 4 can drive the air gun 5 to adjust left and right, and the surfaces of the upper extrusion roller 201 and the lower extrusion roller 202 are blown dry by high-pressure air jet; the second servo motor 604 provides power to drive the second reciprocating screw 606 to rotate, and the second reciprocating screw 606 and the swing block 704 are engaged for transmission, and the two limiting round rods 601 and the limiting sleeve 703 and the limiting slider 705 cooperate with each other, so that the sliding seat 7 can be driven to slide back and forth along the limiting round rod 601, and the scraper 702 can be driven to scrape the cloth on the leveling roller 203 to avoid overlapping marks or wrinkles.

[0045] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A cloth leveling device, characterized in that: include: A workbench, wherein two mounting frames are arranged on the top of the workbench, and the two mounting frames are symmetrically distributed; a driving assembly is arranged at the front position between the two mounting frames; an adjusting frame is arranged on the driving assembly; an air gun is arranged on the adjusting frame; a fixing seat is arranged above the two mounting frames, and the two fixing seats are symmetrically distributed; a sliding seat is arranged between the two fixing seats; and a mounting block is arranged on the sliding seat.

2. A cloth leveling device according to claim 1, characterized in that: Two mounting covers are arranged on the top of the workbench, and the mounting covers are arranged outside the mounting frame. Two water retaining covers are arranged on the top of the workbench, and the two water retaining covers are distributed in a front-to-back symmetrical manner. A compressor is fixedly installed on the right part of the workbench.

3. A cloth leveling device according to claim 1, characterized in that: An upper squeezing roller and a lower squeezing roller are rotatably mounted between the two mounting frames via bearings, and the upper squeezing roller and the lower squeezing roller are distributed in parallel up and down. A leveling roller is rotatably mounted between the two mounting frames via bearings, and the leveling roller is located at the rear side of the upper squeezing roller.

4. A cloth leveling device according to claim 1, characterized in that: The driving assembly includes a first servo motor, a first rotating shaft, a first reciprocating screw and a guide rod. The first servo motor is fixedly mounted on the right mounting frame, and a first rotating shaft is provided at the end of the rotating shaft of the first servo motor. The first rotating shaft is rotatably connected to the mounting frame through a bearing, and a first reciprocating screw is provided on the first rotating shaft. A guide rod is provided in front of the first reciprocating screw, and the guide rod is fixedly mounted between the two mounting frames.

5. The cloth leveling device according to claim 1, characterized in that: A mounting sleeve is provided at one end of the adjustment frame, and two convex shafts are provided on the inner circumference of the mounting sleeve, and the two convex shafts are distributed in a symmetrical manner. A guide sleeve is provided on the adjustment frame, and the mounting sleeve is sleeved on the first reciprocating screw rod, and the convex shaft is meshed and connected with the first reciprocating screw rod, and the guide sleeve is slidably sleeved on the guide rod.

6. A cloth leveling device according to claim 1, characterized in that: The rear part of the steam gun is provided with a nozzle, and the nozzle corresponds to the position of the gap between the upper squeezing roller and the lower squeezing roller. The front part of the steam gun is provided with an elastic hose, and the elastic hose is connected with the compressor.

7. A cloth leveling device according to claim 1, characterized in that: The two fixing seats are fixedly installed on the mounting cover, and two limiting round rods are arranged between the two fixing seats, the two limiting round rods are distributed in a front-to-back parallel manner, and a limiting through groove is arranged in the middle position of the front limiting round rod, and a limiting sliding groove is arranged on the top of the outer circumference of the rear limiting round rod, a second servo motor is fixedly installed on the right fixing seat, and a second rotating shaft rod is arranged at the end of the rotating shaft of the second servo motor, and the second rotating shaft rod is rotatably connected to the fixing seat through a bearing, a second reciprocating screw rod is arranged on the second rotating shaft rod, and the second reciprocating screw rod is located between the two limiting round rods.

8. The cloth leveling device according to claim 1, characterized in that: A connecting frame is provided on the top of the sliding seat, a scraper is provided at the rear end of the connecting frame, and the scraper is in contact with the leveling roller, a limit sleeve is provided at the front end of the sliding seat, and the limit sleeve is slidably mounted on the front limit round rod, a swing block is installed at the middle position of the bottom of the sliding seat through a pin shaft, and the swing block is meshed and connected with the second reciprocating screw rod, a limit slider is provided at the rear side of the bottom of the sliding seat, and the limit slider is slidably connected to the rear limit round rod through a limit slide groove, and a support frame is provided on the left side of the sliding seat.

9. The cloth leveling device according to claim 1, characterized in that: The mounting block is provided with limit rings at the left and right ends, and the two limit rings are located at the two ends of the limit sleeve, a limit column is provided in the limit ring, the limit ring is slidably mounted on the front limit round rod, and the limit column is located in the limit groove, a support ring is provided on the left limit ring, a restoring spring is mounted on the support ring, the support ring slides through the support frame, and the restoring spring is supported between the limit ring and the support frame.