Refrigeration compressor with shockproof function

Abstract

The utility model discloses a refrigeration compressor with a shockproof function, and relates to the technical field of refrigeration equipment. Comprising a compressor, a base plate, a fixing bolt, bolt silica gel, buffering silica gel, a second magnetic block, a first magnetic block, a wireless communication module and a vibration monitoring module. According to the utility model, through the installation of the bolt silica gel, the buffer silica gel, the second magnetic block and the first magnetic block, the equipment has a shockproof function. According to the utility model, the vibration data monitoring function is realized by installing the vibration monitoring module. According to the utility model, the wireless communication module is arranged, so that the functions of remote communication and data monitoring are realized.

Description

Technical Field

[0001] The utility model relates to the technical field of refrigeration equipment, in particular to a refrigeration compressor with a shockproof function. Background Art

[0002] A refrigeration compressor is a device used in refrigeration or air-conditioning systems. It cools the air or objects by compressing and circulating refrigerants. When the refrigeration compressor is running, it absorbs low-temperature, low-pressure vapor-like refrigerant and then compresses it into a high-temperature, high-pressure gas. Next, these high-temperature and high-pressure gases are cooled and condensed into liquids through the condenser, and finally decompressed through the expansion valve and enter the evaporator to complete a cycle. There are many types of refrigeration compressors, including screw, piston, centrifugal, etc., which are widely used in different application scenarios. A refrigeration compressor disclosed in an existing patent (publication number: CN111219313A) has at least the following defects exposed during use:

[0003] 1. Existing equipment is greatly affected by vibration. Long-term vibration will cause wear and fatigue of compressor components, thus shortening the service life of the equipment. In particular, bearings, seals, pipe joints and other components susceptible to vibration may fail prematurely. Vibration is usually accompanied by noise, which in severe cases may exceed the noise standard allowed by the environment, affecting the comfort of the workplace and the health of personnel.

[0004] 2. Existing equipment cannot monitor vibration. There are several significant disadvantages in the inability of compressors to monitor vibration. First, it is difficult to detect abnormal vibrations during equipment operation in a timely manner, which may cause excessive wear and fatigue of internal components, accelerate equipment aging, and shorten service life. Second, unmonitored vibrations may cause equipment failures or even sudden shutdowns, resulting in production interruptions, which in turn affect production efficiency and output. Furthermore, unmonitored vibrations will increase noise pollution, affect the comfort of the working environment and the health of employees. In addition, continuous vibrations may cause damage to connecting pipes and equipment foundations, increasing maintenance and repair costs. Most importantly, the lack of vibration monitoring may pose a safety hazard, especially in environments where flammable and explosive substances are handled, where vibration-induced failures may lead to serious safety accidents. Therefore, the inability to monitor vibrations will significantly reduce the reliability, safety and economic benefits of the compressor system, and increase operating costs and safety risks.

[0005] 3. Existing equipment cannot perform remote data monitoring. There are several significant disadvantages to the inability to perform remote data monitoring on compressors. First, the lack of real-time data acquisition and analysis capabilities makes it difficult for operators to understand the operating status of the compressor in a timely manner, and thus cannot quickly discover and eliminate potential faults. This delayed information feedback may cause small problems to become major failures, increasing equipment downtime and maintenance costs. Secondly, the inability to perform remote monitoring means relying on on-site personnel for regular inspections and maintenance, which not only increases labor costs, but may also lead to untimely or inadequate maintenance due to insufficient human resources or negligence. Utility Model Content

[0006] The main purpose of the utility model is to provide a refrigeration compressor with a shockproof function, which can effectively solve the problems in the background technology.

[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0008] A refrigeration compressor with a shockproof function comprises a compressor, a vibration monitoring module is installed above the compressor, a wireless communication module is installed on the right side of the compressor, a pad is installed below the compressor, a first magnetic block is installed below the pad, fixing bolts are installed at the four corners of the pad, and a bottom plate is installed below the pad.

[0009] Preferably, bolt silicone is installed around the fixing bolt.

[0010] Preferably, the pad is connected to the base plate via fixing bolts.

[0011] Preferably, a first magnetic block is installed under the pad.

[0012] Preferably, buffer silica gel is installed in the middle of the first magnetic block.

[0013] Preferably, a second magnetic block is installed above the bottom plate.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. The utility model enables the equipment to have the function of shockproof by installing bolts, bolt silicone, buffer silicone, second magnetic block and first magnetic block. The first magnetic block and the second magnetic block are placed oppositely to each other in the same sex so that there is a gap without contact, and then the position is fixed by bolts. The wear of the components is reduced by bolt silicone and buffer silicone. This method does not require additional mechanical structure or complex device, and the shockproof effect can be achieved by installing magnets at appropriate positions of the compressor. Secondly, the same repulsion of magnets can effectively reduce the vibration of the compressor, and the size and position of the magnets can be adjusted as needed to achieve the best shockproof effect. In addition, compared with traditional shockproof devices, magnets have a longer service life and less maintenance requirements because they have no mechanical parts that need to be replaced or maintained regularly. Most importantly, the magnet shockproof method is environmentally friendly, does not generate noise or vibration pollution, and does not cause damage to surrounding equipment or pipelines. In summary, applying the same repulsion principle of magnets to the shockproof aspect of the compressor can simplify the device structure, effectively reduce vibration, have a long service life, and be environmentally friendly. It is a feasible and potential shockproof method.

[0016] 2. The utility model realizes the function of vibration data monitoring by installing a vibration monitoring module. The vibration monitoring module monitors the compressor by monitoring the frequency of compressor vibration. By monitoring the vibration of the compressor, potential problems and abnormalities in the equipment can be discovered in time, helping to predict equipment failures, and performing repairs and maintenance before failures occur, avoiding downtime and production losses caused by failures. Monitoring vibration can help operators better understand the operating status of the equipment, ensure that the equipment operates under optimal working conditions, extend the life of the equipment, reduce the number of repairs, and improve the reliability and stability of the equipment.

[0017] 3. The utility model realizes remote communication and monitoring data by installing a wireless communication module. Through remote data monitoring, operators can understand the operating status of the compressor in real time, including key parameters such as pressure, temperature, vibration, etc. This real-time monitoring can help to detect abnormal conditions in time and take corresponding measures quickly. The remote monitoring system can continuously collect and analyze the data of the compressor, identify potential signs of failure, and implement preventive maintenance. This can avoid downtime caused by sudden equipment failure, reduce maintenance costs, and extend the life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the right side structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the bottom cross-sectional structure of the utility model;

[0021] In the figure: 1. compressor; 2. vibration monitoring module; 3. wireless communication module; 4. pad; 5. first magnetic block; 6. fixing bolt; 7. bottom plate; 8. bolt silicone; 9. buffer silicone; 10. second magnetic block. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] Example

[0026] See also Figure 1-3 , the utility model provides a technical solution:

[0027] A refrigeration compressor with a shockproof function comprises a compressor, a vibration monitoring module is installed above the compressor, a wireless communication module is installed on the right side of the compressor, a pad is installed below the compressor, a first magnetic block is installed below the pad, fixing bolts are installed at the four corners of the pad, and a bottom plate is installed below the pad.

[0028] Specifically, bolt silicone is installed around the fixing bolt.

[0029] Specifically, the pad is connected to the base plate via fixing bolts.

[0030] Specifically, a first magnetic block is installed under the pad.

[0031] Specifically, a buffer silica gel is installed in the middle of the first magnetic block.

[0032] Specifically, a second magnetic block is installed above the bottom plate.

[0033] Comparison item New compressors Generally, compressors have high stability Generally, service life is 12 years to 10 years Additional functions Vibration monitoring, remote monitoring No

[0034] In this embodiment, the first magnetic block and the second magnetic block use high-strength magnets from General Magnets Co., Ltd., model GM-N52. N52 grade is the highest magnetic energy product of commercially available NdFeB magnets, providing great attraction. It has strong anti-demagnetization ability and can maintain stable magnetism even at high temperatures. It is suitable for small devices that require strong magnetic force, such as sensors, motors, and magnetic toys.

[0035] The utility model enables the device to have the function of shockproof by installing bolts, bolt silicone, buffer silicone, second magnetic block and first magnetic block. The first magnetic block and the second magnetic block are placed oppositely to each other in the same sex so that there is a gap without contact, and then the position is fixed by bolts. The wear of the components is reduced by bolt silicone and buffer silicone. This method does not require additional mechanical structure or complex device, and the shockproof effect can be achieved by installing magnets at appropriate positions of the compressor. Secondly, the same repulsion of magnets can effectively reduce the vibration of the compressor, and the size and position of the magnets can be adjusted as needed to achieve the best shockproof effect. In addition, compared with traditional shockproof devices, magnets have a longer service life and less maintenance requirements because they have no mechanical parts that need to be replaced or maintained regularly. Most importantly, the magnet shockproof method is environmentally friendly, does not generate noise or vibration pollution, and does not cause damage to surrounding equipment or pipelines. In summary, applying the same repulsion principle of magnets to the shockproof aspect of the compressor can simplify the device structure, effectively reduce vibration, have a long service life, and be environmentally friendly. It is a feasible and potential shockproof method.

[0036] The utility model realizes the function of vibration data monitoring by installing a vibration monitoring module. The vibration monitoring module monitors the compressor by monitoring the frequency of compressor vibration. By monitoring the vibration of the compressor, potential problems and abnormalities in the equipment can be discovered in time, helping to predict equipment failures, and performing repairs and maintenance before failures occur, avoiding downtime and production losses caused by failures. Monitoring vibration can help operators better understand the operating status of the equipment, ensure that the equipment operates under optimal working conditions, extend the life of the equipment, reduce the number of repairs, and improve the reliability and stability of the equipment.

[0037] The utility model realizes remote communication and monitoring data by installing a wireless communication module. Through remote data monitoring, operators can understand the operating status of the compressor in real time, including key parameters such as pressure, temperature, vibration, etc. This real-time monitoring can help to detect abnormal conditions in time and take corresponding measures quickly. The remote monitoring system can continuously collect and analyze the data of the compressor, identify potential signs of failure, and implement preventive maintenance. This can avoid downtime caused by sudden equipment failure, reduce maintenance costs, and extend the life of the equipment.

[0038] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and the description are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A refrigeration compressor with a shockproof function, comprising a compressor (1), characterized in that: A vibration monitoring module (2) is installed above the compressor (1), a wireless communication module (3) is installed on the right side of the compressor (1), a pad (4) is installed below the compressor (1), a first magnetic block (5) is installed below the pad (4), fixing bolts (6) are installed at the four corners of the pad (4), and a bottom plate (7) is installed below the pad (4).

2. A refrigeration compressor with shockproof function according to claim 1, characterized in that: Bolt silicone (8) is installed around the fixing bolt (6).

3. The refrigeration compressor with shockproof function according to claim 1, characterized in that: The backing plate (4) is connected to the bottom plate (7) via fixing bolts (6).

4. The refrigeration compressor with shockproof function according to claim 1, characterized in that: A first magnetic block (5) is installed below the pad (4).

5. The refrigeration compressor with shockproof function according to claim 1, characterized in that: A buffer silica gel (9) is installed in the middle of the first magnetic block (5).

6. The refrigeration compressor with shockproof function according to claim 1, characterized in that: A second magnetic block (10) is installed above the bottom plate (7).

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