Air compressor with efficient heat dissipation function

Abstract

The utility model discloses an efficient heat dissipation air compressor, and belongs to the technical field of air compressor heat dissipation, the side wall of an installation cover is provided with a heat conduction block, the heat conduction block is connected with a heat conduction pipe through a heat conduction hook ring, heat of a double-end driving motor is transmitted to a heat conduction filter cover through the heat conduction block and the heat conduction pipe, and the heat dissipation efficiency is accelerated through a heat dissipation fan; the mounting cover is connected with the air compressor tank, and the heat dissipation efficiency of the whole air compressor is improved. According to the structure, the heat dissipation fan and the heat conduction filter cover are elaborately installed, so that heat of the motor is effectively and rapidly dissipated, and the heat is prevented from being retained in the air compressor. And meanwhile, the heat conduction pipe, the heat conduction block and the heat dissipation cover are coordinated and matched, so that the heat transfer and dissipation efficiency is remarkably improved, and the air compressor can still maintain a relatively low working temperature in a high-load state. The air compressor is not prone to overheating in the operation process due to the improvement of the heat dissipation efficiency, and therefore the equipment failure and damage risks caused by high temperature are greatly reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of air compressor heat dissipation, in particular to an air compressor with high-efficiency heat dissipation. Background Art

[0002] As a key factor to ensure the stable operation of air compressors, the performance of air compressor heat dissipation technology is closely related to the overall efficiency and service life of air compressors. During the operation of air compressors, a large amount of heat will be generated inside due to the compression of air. This heat must be discharged in a timely and effective manner to ensure that the air compressors work continuously and efficiently.

[0003] As the core component of the air compressor cooling system, the cooling fan draws in external cold air through its high-speed rotating blades and effectively dissipates heat through the cooling duct and aluminum sheet structure. In the fan design process, multiple factors such as balanced distribution of airflow, noise control, and environmental adaptability must be considered comprehensively to achieve the best cooling effect.

[0004] Currently, many air compressor cooling designs use a dual-drive device to drive two cooling fans. However, this design also comes with some challenges, especially regarding the heat dissipation of the dual-drive motor itself.

[0005] On the one hand, the double-head drive motor will generate a certain amount of heat during operation due to the action of current and mechanical friction. If the heat dissipation design of the motor is not reasonable, this heat will not be effectively discharged, and will accumulate inside the motor, causing the motor temperature to rise.

[0006] On the other hand, poor heat dissipation of the dual-head drive motor will directly affect the overall heat dissipation efficiency of the air compressor. The function of the cooling fan is to remove the heat inside the air compressor through air convection. If the motor temperature is too high, it will not only affect its own operating performance and life, but may also reduce the fan speed and wind force, thereby weakening the heat dissipation effect. Utility Model Content

[0007] The main purpose of the utility model is to provide an air compressor with high-efficiency heat dissipation, which can effectively solve the problems raised in the background technology.

[0008] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0009] An air compressor with high efficiency in heat dissipation comprises a frame, an air compressor tank and a mounting cover, a double-head drive motor and a heat dissipation fan, wherein the air compressor tank and the mounting cover are mounted on the frame, the double-head drive motor is mounted in the mounting cover, and the output ends of the double-head drive motor are respectively connected to a first heat dissipation fan and a second heat dissipation fan;

[0010] The openings at both ends of the mounting cover are respectively connected with a first heat-conducting filter cover and a second heat-conducting filter cover, and the side walls of the first heat-conducting filter cover and the second heat-conducting filter cover are both installed with heat-conducting hooks, and heat-conducting pipes are inserted into the hook grooves of the two heat-conducting hooks, and the two ends of the heat-conducting pipes are restricted at the heat-conducting hooks by limiting heads;

[0011] The side wall of the mounting cover is provided with a heat-conducting block, which is connected to the heat-conducting pipe through a heat-conducting hook ring. The heat of the double-head drive motor is transferred to the heat-conducting filter cover through the heat-conducting block and the heat-conducting pipe. The heat dissipation efficiency is accelerated by the heat dissipation fan. The mounting cover is connected to the air compressor tank and improves the heat dissipation efficiency of the entire air compressor.

[0012] As a preferred solution of the present application, the outer wall of the mounting cover is provided with a heat dissipation cover, and the cross section of the heat dissipation cover is designed in a "C" shape, the heat dissipation cover and the heat conduction block are adapted to form a heat conduction heat dissipation ring, and the connection between the heat conduction block and the heat dissipation cover is coated with thermal grease;

[0013] As a preferred solution of the present application, the heat-conducting hook ring and the heat-conducting block are designed as one body, and the cross section of the heat-conducting hook ring is designed in a "C" shape, and the connection between the heat-conducting pipe and the heat-conducting hook ring is coated with thermal grease;

[0014] As a preferred solution of the present application, the first heat-conducting filter cover, the second heat-conducting filter cover and the heat-conducting hook in contact therewith are designed as one body, and the first heat-conducting filter cover, the second heat-conducting filter cover and the heat-conducting hook are all made of heat-conducting copper, and the first heat-conducting filter cover, the second heat-conducting filter cover and the mounting cover are connected by threads;

[0015] As a preferred solution of the present application, thermal grease is coated between the heat-conducting pipe and the heat-conducting hook, and the limiting head is a limiting nut, through which the heat-conducting pipe is pressed against the heat-conducting hook;

[0016] As a preferred solution of the present application, both ends of the heat pipe are bent and extended to the air compressor tank and connected to its heat dissipation component.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] In the utility model, the structure effectively realizes the rapid evacuation of motor heat by carefully installing the cooling fan and the heat-conducting filter cover, avoiding the heat from being retained inside the air compressor. At the same time, the cooperation of the heat pipe, the heat-conducting block and the heat-dissipating cover significantly improves the efficiency of heat transfer and dissipation, ensuring that the air compressor can still maintain a low operating temperature under high load conditions.

[0019] In addition, the improved heat dissipation efficiency makes it less likely for the air compressor to overheat during operation, thereby significantly reducing the risk of equipment failure and damage caused by high temperature. This not only reduces maintenance costs, but also significantly improves the overall performance and service life of the air compressor.

[0020] It is worth mentioning that the design of the heat-conducting filter cover cleverly prevents dust and other impurities from entering the air compressor, maintaining the cleanliness of the equipment and ensuring its normal operation. This innovative measure helps solve the problem of poor heat dissipation and performance degradation caused by dust accumulation, and further improves the energy efficiency of the air compressor.

[0021] Finally, by reducing energy waste and lowering equipment failure rates, the structure also helps achieve sustainable development goals and lower environmental impact. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 It is a structural side view of the utility model;

[0024] Figure 3 It is a schematic diagram of a part of the heat dissipation structure of the utility model;

[0025] Figure 4 This is a display diagram of the heat-conducting filter cover, heat-conducting hook, heat-conducting hook ring and heat-conducting pipe of the utility model.

[0026] In the figure: 1. frame; 2. air compressor tank; 3. mounting cover; 4. double-head drive motor; 5. first cooling fan; 6. second cooling fan; 7. cooling cover; 8. heat conduction block; 9. heat conduction hook ring; 10. first heat conduction filter cover; 11. second heat conduction filter cover; 12. heat conduction hook; 13. heat conduction pipe; 14. limit head. DETAILED DESCRIPTION

[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods. Example

[0028] An air compressor with high efficiency in heat dissipation is composed of a frame 1, an air compressor tank 2, a mounting cover 3, a double-head drive motor 4 and a heat dissipation fan. Its detailed structure and function are as follows:

[0029] First, the air compressor tank 2 and the mounting cover 3 are firmly mounted on the frame 1, providing a solid support foundation for the entire air compressor. The double-headed drive motor 4 is cleverly placed inside the mounting cover 3 to ensure the stable output of the driving force. It is worth mentioning that the output ends of the double-headed drive motor 4 are respectively connected to the first cooling fan 5 and the second cooling fan 6. This design enables the motor to be cooled promptly and effectively during operation.

[0030] At the openings at both ends of the mounting cover 3, we cleverly connect the first heat-conducting filter cover 10 and the second heat-conducting filter cover 11. These two heat-conducting filter covers not only have dust-proof filtering functions, but more importantly, they also play an important role in heat conduction and heat dissipation. Their side walls are both installed with heat-conducting hooks 12, and heat-conducting pipes 13 are cleverly inserted into the hook grooves of these heat-conducting hooks 12. In order to ensure the stable fixation of the heat-conducting pipe 13, we use a limit head 14 to limit it at the heat-conducting hook 12, which is a convenient and reliable design.

[0031] In addition, the side wall of the mounting cover 3 is also provided with a heat conducting block 8, which is connected to the heat conducting pipe 13 through a heat conducting hook ring 9. This connection mode enables the heat generated by the double-headed drive motor 4 to be quickly transferred to the heat conducting filter cover through the heat conducting block 8 and the heat conducting pipe 13, and then through the action of the cooling fan, the heat dissipation efficiency is greatly accelerated. At the same time, the connection design of the mounting cover 3 and the air compressor tank 2 also further improves the heat dissipation efficiency of the entire air compressor.

[0032] The heat-conducting hook ring 9 and the heat-conducting block 8 are integrated, which not only simplifies the structure but also improves the heat dissipation efficiency. The cross section of the heat-conducting hook ring 9 is designed in a "C" shape, which is convenient for connection with the heat-conducting pipe 13. At the same time, the connection between the heat-conducting pipe 13 and the heat-conducting hook ring 9 is coated with thermal grease, which further enhances the heat dissipation effect.

[0033] In addition, the first heat-conducting filter cover 10 and the heat-conducting hook 12 that the second heat-conducting filter cover 11 contacts are also integrally designed, which improves the stability of the structure and the heat-conducting efficiency. They are both made of heat-conducting copper and have excellent heat-conducting properties. At the same time, the first heat-conducting filter cover 10 and the second heat-conducting filter cover 11 are connected to the mounting cover 3 by threads, which is convenient for installation and removal.

[0034] Thermal grease is also applied between the heat pipe 13 and the heat hook 12 to improve the heat dissipation effect. The limit head 14 adopts a limit nut design. By tightening the limit nut, the heat pipe 13 can be tightly pressed against the heat hook 12 to ensure the stability and reliability of the connection.

[0035] Finally, both ends of the heat pipe 13 are bent and extended to the air compressor tank 2 and connected to its heat dissipation components to form a complete heat dissipation system, further improving the heat dissipation performance of the air compressor. Example

[0036] On the basis of the first embodiment, we further optimized and improved the air compressor with high efficiency heat dissipation. Specifically, we added a heat dissipation cover 7 to the outer wall of the installation cover 3.

[0037] The cross section of the heat dissipation cover 7 is designed in a "C" shape, which perfectly matches the heat conduction block 8 to form a heat conduction and heat dissipation ring. This design not only increases the heat dissipation area, but also improves the heat dissipation efficiency. At the same time, the connection between the heat conduction block 8 and the heat dissipation cover 7 is also coated with thermal grease to further enhance the heat dissipation effect.

[0038] By adding the heat dissipation cover 7, we further improve the heat dissipation performance of the air compressor, so that it can maintain a stable temperature even when running at high load, thereby extending the service life of the air compressor.

[0039] This highly efficient heat dissipation air compressor achieves excellent heat dissipation performance through ingenious structural design and heat dissipation system layout, providing reliable power guarantee for industrial production.

[0040] Heat dissipation process: During the operation of the air compressor, its core component, the double-head drive motor 4, will generate a lot of heat. In order to dissipate the heat in a timely and effective manner, the two ends of the motor are connected to the first cooling fan 5 and the second cooling fan 6 respectively. The two cooling fans work synchronously when the motor is running, forming a strong wind flow to quickly take away the heat generated by the motor.

[0041] Next, the first heat-conducting filter cover 10 and the second heat-conducting filter cover 11 are connected to the openings at both ends of the mounting cover 3. These two heat-conducting filter covers not only have dust-proof filtering functions to prevent dust and other impurities from entering the interior of the air compressor, but more importantly, they also play an important role in heat conduction and heat dissipation. A heat-conducting hook 12 is installed on the side wall of the heat-conducting filter cover, and a heat-conducting pipe 13 is inserted into the hook groove of the heat-conducting hook 12. Thermal grease is applied between the heat-conducting pipe 13 and the heat-conducting hook 12 to enhance the heat dissipation effect.

[0042] The other end of the heat pipe 13 is bent and extended to the air compressor tank 2, and connected to its heat dissipation component. In this way, the heat generated by the double-headed drive motor 4 can be quickly transferred to the heat dissipation component of the air compressor tank 2 through the heat pipe 13, further accelerating the heat dissipation speed.

[0043] At the same time, the side wall of the mounting cover 3 is provided with a heat conducting block 8, and the heat conducting block 8 is connected to the heat conducting pipe 13 through a heat conducting hook ring 9. The cross section of the heat conducting hook ring 9 is designed in a "C" shape, which is convenient for connection with the heat conducting pipe 13. The heat conducting block 8 and the heat conducting hook ring 9 also adopt an integrated design, which simplifies the structure and improves the heat dissipation efficiency. This connection method allows heat to be transferred to the heat conducting block 8 more efficiently, and then dissipated through the heat conducting pipe 13.

[0044] In addition, in the second embodiment, we also add a heat dissipation cover 7 to the outer wall of the mounting cover 3. The cross section of the heat dissipation cover 7 is designed in a "C" shape, which perfectly matches the heat conduction block 8 to form a heat conduction and heat dissipation ring. The addition of the heat dissipation cover 7 further increases the heat dissipation area and improves the heat dissipation efficiency.

[0045] The efficient heat dissipation structure of the air compressor forms an efficient heat dissipation system through the cooperation of multiple heat dissipation components such as the heat dissipation fan, the heat conduction filter cover, the heat conduction pipe 13, the heat conduction block 8 and the heat dissipation cover 7. This system can dissipate the heat generated during the operation of the air compressor in time, ensuring that the air compressor can maintain a stable temperature even when running at high load, thereby extending the service life of the air compressor.

[0046] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. However, the terms "include", "comprises" or any other variations are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements that are not explicitly listed, or include elements that are inherent to such process, method, article or device. In the absence of more restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device that includes the elements.

[0047] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An air compressor with high efficiency heat dissipation, comprising a frame (1), an air compressor tank (2) and a mounting cover (3), a double-headed driving motor (4) and a cooling fan, wherein the air compressor tank (2) and the mounting cover (3) are mounted on the frame (1), the double-headed driving motor (4) is mounted in the mounting cover (3), and the output ends of the double-headed driving motor (4) are respectively connected to a first cooling fan (5) and a second cooling fan (6), characterized in that: The openings at both ends of the mounting cover (3) are respectively connected to a first heat-conducting filter cover (10) and a second heat-conducting filter cover (11), and the side walls of the first heat-conducting filter cover (10) and the second heat-conducting filter cover (11) are both installed with heat-conducting hooks (12), and heat-conducting pipes (13) are inserted into the hook grooves of the two heat-conducting hooks (12), and the two ends of the heat-conducting pipes (13) are restricted at the heat-conducting hooks (12) by limiting heads (14); The side wall of the installation cover (3) is provided with a heat conducting block (8), and the heat conducting block (8) is connected to the heat conducting pipe (13) through a heat conducting hook ring (9). The heat of the double-head drive motor (4) is transferred to the heat conducting filter cover through the heat conducting block (8) and the heat conducting pipe (13). The heat dissipation efficiency is accelerated by the heat dissipation fan. The installation cover (3) is connected to the air compressor tank (2) and the heat dissipation efficiency of the entire air compressor is improved.

2. The air compressor with high efficiency heat dissipation according to claim 1, characterized in that: The outer wall of the mounting cover (3) is provided with a heat dissipation cover (7), and the cross section of the heat dissipation cover (7) is designed in a "C" shape. The heat dissipation cover (7) and the heat conduction block (8) are adapted to form a heat conduction heat dissipation ring, and the connection between the heat conduction block (8) and the heat dissipation cover (7) is coated with thermal conductive silicone grease.

3. An air compressor with high efficiency heat dissipation according to claim 1 or 2, characterized in that: The heat-conducting hook ring (9) and the heat-conducting block (8) are designed as an integrated whole, and the cross-section of the heat-conducting hook ring (9) is designed in a "C" shape. The connection between the heat-conducting pipe (13) and the heat-conducting hook ring (9) is coated with heat-conducting silicone grease.

4. The air compressor with high efficiency heat dissipation according to claim 3, characterized in that: The first heat-conductive filter cover (10), the second heat-conductive filter cover (11) and the heat-conductive hook (12) in contact therewith are designed as an integral whole, and the first heat-conductive filter cover (10), the second heat-conductive filter cover (11) and the heat-conductive hook (12) are all made of heat-conductive copper, and the first heat-conductive filter cover (10), the second heat-conductive filter cover (11) and the mounting cover (3) are connected via threads.

5. The air compressor with high efficiency heat dissipation according to claim 4, characterized in that: Thermal grease is coated between the heat-conducting pipe (13) and the heat-conducting hook (12); the limiting head (14) is a limiting nut, and the heat-conducting pipe (13) is pressed tightly against the heat-conducting hook (12) through the limiting nut.

6. The air compressor with high efficiency heat dissipation according to claim 5, characterized in that: Both ends of the heat conducting pipe (13) are bent and extend to the air compressor tank (2) and are connected to its heat dissipation component.

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