Bulb structure convenient to assemble

Through the connection between the lampshade and the bayonet and the bumps of the lamp base, and the clamping design of the aluminum substrate and the clamping block, the problems of high accuracy and low efficiency of the existing lamp structure are solved, and a lamp structure that is convenient for mechanical automation and efficient and stable is achieved.

CN222669697UActive Publication Date: 2025-03-25XIAMEN ONELITE OPTO ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202420925777.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-03-25
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing light bulb structures require high accuracy of the installation position during assembly, and are cumbersome to assemble, making it difficult to achieve high-precision alignment operations, resulting in inconvenience to mechanized batch assembly and low assembly efficiency.

Method used

The lampshade and the lamp holder are connected by bayonets and bumps. The aluminum substrate is pressed into the lamp holder and clamped with the clamping block, which simplifies the assembly process and reduces the accuracy requirements for position alignment, and is suitable for mechanical automation production.

Benefits of technology

It improves the assembly efficiency of the lamp structure, realizes mechanical automation production, and has good stability and practicality after assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of lamps, and provides a bulb structure convenient to assemble, which comprises a lampshade, a lamp holder and an aluminum substrate, the lower end of the lampshade retracts inwards to form a splicing part, a plurality of bayonets are arranged along the thickness direction and penetrate through the splicing part, a plurality of bumps buckled with the bayonets are arranged at the upper end of the inner side surface of the lamp holder, and the aluminum substrate is arranged on the lamp holder. The width of the bayonet is greater than that of the bump; a plurality of first insertion teeth are arranged on the outer side face of the splicing part at intervals in the circumferential direction, a plurality of second insertion teeth clamped with the first insertion teeth are arranged at the upper end of the inner side face of the lamp holder at intervals in the circumferential direction, and the first insertion teeth and the second insertion teeth are arranged in a corresponding vacancy staggered mode. A plurality of clamping blocks used for clamping the aluminum substrate are arranged on the inner side face of the lamp holder in the circumferential direction at equal intervals. The bulb is simple in structure, convenient and fast to assemble, suitable for mechanical automatic production, capable of effectively improving assembling efficiency, firm in structure after being assembled and good in practicability, and assembling difficulty is reduced under the condition that assembling requirements are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of lamps, in particular to a light bulb structure which is easy to assemble. Background Art

[0002] With the development of science and technology, energy-saving lamps (such as LED bulbs) have gradually replaced incandescent lamps to occupy a mainstream position in the lighting market. However, the existing bulb structure has high requirements on the accuracy of the installation position during assembly, and the assembly is cumbersome. It is difficult to achieve high-precision alignment operations with the help of mechanical assembly with ordinary visual systems. Therefore, the existing bulb structure is not convenient for mechanized batch assembly, and manual assembly is often used, resulting in low assembly efficiency.

[0003] As recorded in the utility model patent with the authorization announcement number CN204879616U and the name "A positioning column LED bulb", it includes a lampshade, a fastening screw, an LED aluminum substrate, a lamp housing and a lamp holder connector, and the lampshade is provided with an external thread, the lamp housing is provided with an internal thread matching the external thread, the LED aluminum substrate is provided with an opening and a positioning hole, and the lamp holder connector is provided with a positioning column. In this way, the lampshade and the lamp housing are assembled through the threaded structure. When installing the LED aluminum substrate, it is necessary to align the positioning hole with the positioning column to determine the position of the opening, and then the LED aluminum substrate is fixed to the lamp housing by fastening screws through the opening. The utility model patent has a complex structure, and there are still high requirements for the alignment of the positions of each component during assembly. It is not convenient for mechanized batch assembly, and the threaded structure is not tightly connected, and the assembly may be unstable.

[0004] Therefore, the present application proposes a light bulb structure that is easy to assemble, suitable for mechanical automated assembly, can effectively improve assembly efficiency, and is firm and reliable after assembly. Utility Model Content

[0005] The utility model aims to provide a light bulb structure that is easy to assemble, aiming to improve the problem of low efficiency of existing light bulb assembly.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A light bulb structure that is easy to assemble, comprising a lampshade, a lamp holder and an aluminum substrate, wherein the lower end of the lampshade is indented inward to form a joint portion, a plurality of bayonet holes are provided through the joint portion along the thickness direction, a plurality of protrusions that are engaged with the bayonet holes are provided on the upper end of the inner side surface of the lamp holder, and the width of the bayonet holes is greater than the width of the protrusions;

[0008] A plurality of first insert teeth are arranged at intervals along the circumferential direction on the upper edge of the outer side surface of the splicing portion, a plurality of second insert teeth engaged with the first insert teeth are arranged at intervals along the circumferential direction on the upper end of the inner side surface of the lamp holder, and the first insert teeth and the second insert teeth are arranged alternately in corresponding spaces;

[0009] A plurality of clamping blocks for clamping the aluminum substrate are arranged at equal intervals along the circumferential direction on the inner side surface of the lamp holder.

[0010] Preferably, the clamping block includes a first clamping portion and a second clamping portion, the lower end of the first clamping portion is recessed to form a clamping groove for clamping the aluminum substrate, and the upper end of the second clamping portion extends toward the center of the lamp holder to form a supporting surface for supporting the aluminum substrate.

[0011] Preferably, the aluminum substrate is a waist-shaped plate consisting of two long sides and two short sides, the long sides are straight line structures, and the short sides are arc structures with the same arc as the lamp holder and the same center;

[0012] The length of the aluminum substrate is the same as the diameter of a circle formed by the plurality of clamping grooves, and the distance between any two adjacent clamping blocks is smaller than the width of the aluminum substrate.

[0013] Preferably, the upper end of the first clamping portion is provided with a curved surface for guiding.

[0014] Preferably, the upper end of the protrusion is provided with an inclined surface for guiding.

[0015] Preferably, a weight-reducing groove is provided on the protrusion.

[0016] Preferably, a lamp cap is provided at the lower end of the lamp holder.

[0017] After adopting the above technical solution, the utility model has the following advantages compared with the background technology:

[0018] 1. The light bulb of the utility model has a simple structure and is easy to assemble. The lampshade and the lamp holder are connected by snapping together through a bayonet and a protrusion. The aluminum substrate can be snapped into the lamp holder to snap into the snap-in block, and the width of the bayonet is greater than the width of the protrusion. The snap-in blocks are arranged at equal intervals along the circumferential direction, which reduces the accuracy requirements for position alignment during assembly, facilitates mechanical automated production, can effectively improve assembly efficiency, and has good practicality.

[0019] 2. The light bulb structure of the utility model is provided with a first inserting tooth and a second inserting tooth that are engaged with each other to limit the rotation of the lampshade relative to the lamp holder, and a clamping block is provided for clamping the aluminum substrate, which has good stability after assembly.

[0020] 3. The bayonet is arranged to pass through the joint in the thickness direction, and the thickness of the protruding part of the bump can be increased according to actual needs, so that the buckle between the bayonet and the bump is more secure, thereby further improving the stability of the connection between the lampshade and the lamp holder. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a disassembled schematic diagram of the light bulb structure that is easy to assemble according to the utility model;

[0022] Figure 2 for Figure 1 A local enlarged schematic diagram of the middle A;

[0023] Figure 3 This is a structural schematic diagram of the light bulb structure that is easy to assemble according to the utility model;

[0024] Figure 4 A cross-sectional view of the light bulb structure that is easy to assemble according to the utility model;

[0025] Figure 5 for Figure 4 A partial enlarged schematic diagram of point B in the middle;

[0026] Figure 6 for Figure 4 A partial enlarged schematic diagram of point C in the middle;

[0027] Figure 7 This is a schematic diagram of the assembled lamp holder and aluminum base plate of the light bulb structure that is easy to assemble according to the utility model.

[0028] Description of reference numerals:

[0029] 10. Lampshade;

[0030] 101, joint portion; 1011, bayonet; 1012, first inserting tooth;

[0031] 11. Lamp holder;

[0032] 111, convex block; 1111, inclined surface; 1112, weight-reducing groove; 112, second inserting tooth; 113, clamping block;

[0033] 1131, first clamping portion; 11311, arc surface; 11312, clamping groove; 1132, second clamping portion;

[0034] 11321, support surface; 114, lamp holder;

[0035] 12. Aluminum substrate. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0037] In addition, it should be noted that the terms "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element of the present invention must have a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0038] When an element is referred to as being “fixed to” or “disposed on” or “provided on” another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or indirectly connected to the other element.

[0039] Unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.

[0040] Example

[0041] Please refer to Figure 1-Figure 7 As shown, the present embodiment provides a light bulb structure that is easy to assemble, including a lampshade 10, a lamp holder 11 and an aluminum substrate 12. The lower end of the lampshade 10 is indented inward to form a joint portion 101, and the joint portion 101 can be inserted into the lamp holder 11, and a plurality of bayonet holes 1011 are provided through the joint portion 101 in the thickness direction. A plurality of protrusions 111 that are engaged with the bayonet holes 1011 are provided on the upper end of the inner side surface of the lamp holder 11, and the bayonet holes 1011 are engaged with the protrusions 111 so that the lamp can be assembled. The cover 10 is assembled on the lamp holder 11, and the width of the bayonet 1011 is greater than the width of the protrusion 111, so that the protrusion 111 can pass through the bayonet 1011 more smoothly to achieve the snap-fit, thereby reducing the accuracy requirement for the alignment of the bayonet 1011 and the protrusion 111 during assembly. While satisfying the snap-fit ​​between the bayonet 1011 and the protrusion 111, the assembly difficulty of the lamp cover 10 and the lamp holder 11 is reduced, which facilitates mechanical automated production, can effectively improve assembly efficiency, and has good practicality.

[0042] Furthermore, since the bayonet 1011 is arranged to penetrate the joint part 101 in the thickness direction, the thickness of the protruding portion of the protrusion 111 can be increased according to actual needs, thereby increasing the stability of the connection between the bayonet 1011 and the protrusion 111. By adopting the through-type design of the bayonet 1011, the light bulb can meet the drop test requirements, and the lampshade 10 and the lamp holder 11 will not separate during the drop test.

[0043] In order to further ensure the stability of the connection between the lampshade 10 and the lamp holder 11, a plurality of first insert teeth 1012 are circumferentially spaced apart on the upper edge of the outer side surface of the splicing portion 101, and a plurality of second insert teeth 112 engaged with the first insert teeth 1012 are circumferentially spaced apart on the upper end of the inner side surface of the lamp holder 11. The first insert teeth 1012 and the second insert teeth 112 are alternately arranged in corresponding empty spaces, that is, there is an empty space between two adjacent first insert teeth 1012 for the second insert teeth 112 to be inserted. Similarly, there is an empty space between two adjacent second insert teeth 112 for the first insert teeth 1012 to be inserted. The first insert teeth 1012 and the second insert teeth 112 are alternately engaged to limit the rotation of the lampshade 10 relative to the lamp holder 11, thereby improving the stability of the connection between the lampshade 10 and the lamp holder 11.

[0044] In addition, a plurality of clamping blocks 113 for clamping the aluminum substrate 12 are arranged at equal intervals along the circumferential direction on the inner side surface of the lamp holder 11. The aluminum substrate 12 can be clamped on the clamping blocks 113 by pressing the aluminum substrate 12 toward the inside of the lamp holder 11. The spacing between the clamping blocks 113 can be adaptively adjusted according to the size of the aluminum substrate 12. Since the plurality of clamping blocks 113 are arranged at equal intervals along the circumferential direction, the aluminum substrate 12 can be rotated on the horizontal plane and pressed into the lamp holder 11 at any angle. Both opposite sides of the aluminum substrate 12 can be clamped by the clamping blocks 113, and there is no need to adjust the position of the aluminum substrate 12 to align with the clamping blocks 113, which reduces the difficulty of assembling the aluminum substrate 12 to adapt to mechanical automated production and improve assembly efficiency. Moreover, both opposite sides of the aluminum substrate 12 are clamped by the clamping blocks 113 to ensure the stability of the connection between the aluminum substrate 12 and the lamp holder 11.

[0045] like Figure 2 and Figure 5 As shown, in this embodiment, the clamping block 113 includes a first clamping portion 1131 and a second clamping portion 1132, the lower end of the first clamping portion 1131 is recessed to form a clamping groove 11312 for clamping the aluminum substrate 12, and the upper end of the second clamping portion 1132 extends toward the center of the lamp holder 11 to form a supporting surface 11321 for supporting the aluminum substrate 12.

[0046] Specifically, the first clamping portion 1131 and the second clamping portion 1132 are protruding relative to the clamping groove 11312, and the clamping groove 11312 is located between the first clamping portion 1131 and the second clamping portion 1132. When assembling the aluminum substrate 12, pressing the aluminum substrate 12 toward the lamp holder 11 can make the aluminum substrate 12 be clamped in the clamping groove 11312 by the first clamping portion 1131 and the second clamping portion 1132. The first clamping portion 1131 and the second clamping portion 1132 limit the vertical displacement of the aluminum substrate 12, so that the aluminum substrate 12 is firmly installed in the lamp holder 11, and the supporting surface 11321 increases the contact area between the aluminum substrate 12 and the second clamping portion 1132, thereby supporting the aluminum substrate 12 and further strengthening the stability of the connection between the aluminum substrate 12 and the lamp holder 11.

[0047] like Figure 7 As shown, in this embodiment, since the clamping blocks 113 are distributed circumferentially along the inner side surface of the lamp holder 11, the aluminum substrate 12 is set to be a waist-shaped plate composed of two long sides and two short sides, the long sides are a straight line structure, the short sides are an arc structure with the same arc as the lamp holder 11 and the center of the circle, and the length of the aluminum substrate 12 is the same as the circumferential diameter formed by the multiple clamping grooves 11312, so that the aluminum substrate 12 can be clamped by the clamping blocks 113 when it is pressed toward the inside of the lamp holder 11.

[0048] Furthermore, the distance between any two adjacent clamping blocks 113 is smaller than the width of the aluminum substrate 12, so that the aluminum substrate 12 can be rotated on the horizontal plane and pressed into the lamp holder 11 at any angle, and its two short sides can be clamped by at least one clamping block 113 to ensure the stability of the aluminum substrate 12 assembled in the lamp holder 11.

[0049] like Figure 2 and Figure 5 As shown, in this embodiment, the upper end of the first clamping portion 1131 is provided with a guiding arc surface 11311, which can guide the action of pressing the aluminum substrate 12 into the clamping groove 11312, thereby allowing the aluminum substrate 12 to smoothly enter the clamping groove 11312 and be clamped.

[0050] like Figure 2 and Figure 6 As shown, in this embodiment, the upper end of the protrusion 111 is provided with a guiding inclined surface 1111, which can guide the movement of the joint portion 101 of the lampshade 10 extending into the lamp holder 11. Since the bayonet 1011 is arranged through the joint portion 101 along the thickness direction, the bayonet 1011 and the protrusion 111 can be smoothly buckled.

[0051] like Figure 2 As shown, in this embodiment, a weight-reducing groove 1112 is provided on the protrusion 111 to reduce the overall weight of the bulb, making it easier to carry, transport, and disassemble.

[0052] like Figure 1 , Figure 3 and Figure 4 As shown, in this embodiment, a lamp holder 114 is provided at the lower end of the lamp holder 11. The lamp holder 114 is an interface for installing the light bulb, and can be a bayonet type lamp holder or a screw type lamp holder. The light bulb is connected to electricity through the lamp holder 114 to play the role of light illumination.

[0053] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A light bulb structure that is easy to assemble, characterized in that: The lamp comprises a lampshade, a lamp holder and an aluminum substrate, wherein the lower end of the lampshade is indented inwardly to form a joint portion, a plurality of bayonet holes are provided through the joint portion along the thickness direction, a plurality of protrusions engaged with the bayonet holes are provided on the upper end of the inner side surface of the lamp holder, and the width of the bayonet holes is greater than the width of the protrusions; A plurality of first insert teeth are arranged at intervals along the circumferential direction on the upper edge of the outer side surface of the splicing portion, a plurality of second insert teeth engaged with the first insert teeth are arranged at intervals along the circumferential direction on the upper end of the inner side surface of the lamp holder, and the first insert teeth and the second insert teeth are arranged alternately in corresponding spaces; A plurality of clamping blocks for clamping the aluminum substrate are arranged at equal intervals along the circumferential direction on the inner side surface of the lamp holder.

2. The light bulb structure that is easy to assemble according to claim 1, characterized in that: The clamping block includes a first clamping portion and a second clamping portion. The lower end of the first clamping portion is recessed to form a clamping groove for clamping the aluminum substrate. The upper end of the second clamping portion extends toward the center of the lamp holder to form a supporting surface for supporting the aluminum substrate.

3. The light bulb structure that is easy to assemble according to claim 2, characterized in that: The aluminum substrate is a waist-shaped plate composed of two long sides and two short sides, the long sides are straight line structures, and the short sides are arc structures with the same arc as the lamp holder and the same center; The length of the aluminum substrate is the same as the diameter of a circle formed by the plurality of clamping grooves, and the distance between any two adjacent clamping blocks is smaller than the width of the aluminum substrate.

4. The light bulb structure that is easy to assemble according to claim 2, characterized in that: The upper end of the first clamping portion is provided with a curved surface for guiding.

5. The light bulb structure that is easy to assemble according to claim 1, characterized in that: The upper end of the protrusion is provided with an inclined surface for guiding.

6. The light bulb structure that is easy to assemble according to claim 5, characterized in that: The convex block is provided with a weight-reducing groove.

7. The light bulb structure that is easy to assemble according to claim 1, characterized in that: A lamp cap is arranged at the lower end of the lamp holder.

Citation Information

Patent Citations

  • Reference column LED ball bubble lamp

    CN204879616U