Material loosening device

By designing a loosening device including heating pipes, fixed frames and loosening rods, the problem of existing loosening devices being easily damaged or loose during impact or vibration is solved, and the quality of sintered ore and the structural stability are improved.

CN222670691UActive Publication Date: 2025-03-25JINGYE STEEL CO LTD
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Patent Information

Application Number
CN202420566245.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2025-03-25
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

The existing loosening device is easily damaged or loose when impacted or vibrated, causing the feeder to lose its fixation and accidents.

Method used

A loosening device including a heating tube, a fixing frame and a loosening rod is designed. The heating pipe is fixed by a fixing frame, and the connecting assembly is connected to the end of the heating pipe. The loose rod opens multiple sets of openings around the side wall, which increases the stability of the structure and the fixing effect.

Benefits of technology

The hot air is introduced through the heating pipe to increase the material's mild oxygen content and improve the quality of sintered ore; at the same time, the fixed frame and connecting components ensure the horizontal stability and structural reliability of the loose rod, avoiding damage and loosening.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a material loosening device. The utility model provides a material loosening device which comprises a heating pipe, a fixed frame fixedly connected with the heating pipe, and a material loosening rod communicated with the end part of the heating pipe through a connecting assembly, a group of first open holes are formed around the side wall of the material loosening rod, and a plurality of groups of first open holes are formed in the length direction of the material loosening rod at intervals; a bottom end part is arranged at the end part of the material loosening rod, and a plurality of second open holes are formed in the bottom end part at intervals. According to the material loosening device, the heating pipe is used for guiding external mixed material hot air into the material loosening rod and meanwhile plays a role in fixing the material loosening rod, the material loosening rod is inserted into a material pile, the hot air enters the material loosening rod and then is sprayed out from the first open hole and the second open hole, the material temperature is increased, meanwhile, the oxygen content between mixed materials is increased, and the material loosening effect is improved. The oxidizing atmosphere in the sintering process is improved, and quality improvement and burnup reduction of sintered ore are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of sintering, in particular to a material loosening device. Background Art

[0002] Sintering loosener is an important equipment in the field of metallurgical industry production equipment technology. Its main function is to help improve the permeability and uniformity of materials during the sintering process, thereby increasing the output and quality of sintered ore.

[0003] Usually, the feeder loosener is directly welded to the fixed single-sided bracket. If the feeder loosener is subjected to a large impact or vibration during use, the feeder may be subjected to additional stress, resulting in damage or loosening, causing the feeder to lose its fixation and an accident.

[0004] Therefore, a loosening device that can be fixed firmly is needed now. Utility Model Content

[0005] In view of this, the utility model aims to provide a material loosening device to solve the problems raised by the above-mentioned background technology.

[0006] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0007] The utility model provides a loosening device, comprising a heating tube, a fixed frame fixedly connected to the heating tube, and a loosening rod connected to the end of the heating tube through a connecting assembly, a first opening opened around the side wall of the loosening rod is a group, and a plurality of groups are arranged at intervals along the length direction of the loosening rod, a bottom end is provided at the end of the loosening rod, and a plurality of second openings are arranged at intervals on the bottom end;

[0008] The fixing frame comprises a first fixing plate, a second fixing plate and a third fixing plate arranged in parallel and a connecting plate, the first fixing plate and the second fixing plate are closely fitted and fixedly welded together, there is a gap between the third fixing plate and the second fixing plate, and the connecting plate is fixedly welded to the peripheral sides of the first fixing plate, the second fixing plate and the third fixing plate;

[0009] A plurality of heating tubes are arranged on the fixed frame at intervals.

[0010] Furthermore, the heating tube passes through between the first fixing plate and the second fixing plate, passes through the second fixing plate, enters the third fixing plate through the gap, and finally passes through the third fixing plate.

[0011] Furthermore, the connecting assembly includes a connecting pipe and a connecting screw, one end of the connecting pipe is connected to the heating pipe, and the other end is connected to the loosening rod, and the connecting screw is threadedly connected at the connection between the connecting pipe and the heating pipe.

[0012] Furthermore, a side wing is fixedly provided on the right side of each group of the first openings.

[0013] Furthermore, the heating tube vertically penetrates from the second fixing plate to the third fixing plate.

[0014] Furthermore, the opening angle of the first opening is 40-60 degrees.

[0015] Furthermore, the angle between the side wing and the loosening rod is 45 degrees.

[0016] Furthermore, the loosening rod is a wear-resistant steel pipe with a diameter of 20 mm.

[0017] Compared with the prior art, the utility model has the following advantages:

[0018] In the utility model, the heating pipe is used to introduce the hot air of the external mixture into the loosening rod, and also plays a role in fixing the loosening rod. The loosening rod is inserted into the material pile. After the hot air enters the loosening rod, it is ejected from the first opening and the second opening, which increases the material temperature and the oxygen content between the mixture, thereby improving the oxidizing atmosphere of the sintering process, which is beneficial to improving the quality of the sintered ore and reducing fuel consumption.

[0019] The first fixing plate and the second fixing plate clamp and weld the heating tube to ensure the horizontal reliability of the heating tube. The third fixing plate fixes the connection end of the heating tube and the loose material rod, reduces and avoids the sagging and deformation of the end, and ensures the horizontal stability of the loose material rod during operation. The connecting plate connects and fixes the first fixing plate, the second fixing plate and the third fixing plate, fixing them as a whole, and improving the overall structural reliability. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the interior of the fixed frame of the utility model;

[0023] Figure 3 This is a schematic diagram of the heating tube wing structure of the utility model;

[0024] Figure 4 It is a schematic diagram of the first opening and the second opening structure of the utility model.

[0025] Description of reference numerals:

[0026] 1. Fixed frame; 101. First fixed plate; 102. Second fixed plate; 103. Third fixed plate; 104. Connecting plate 104104; 2. Heating tube; 3. Connecting tube; 4. Connecting screw; 5. Loose rod; 501. Side wing; 502. Bottom end; 503. First opening; 504. Second opening. DETAILED DESCRIPTION

[0027] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0028] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "back" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0029] In addition, in the description of the present invention, unless otherwise clearly defined, the terms "installation", "connection", "connection", and "connector" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood in combination with specific circumstances.

[0030] The following will refer to the attached Figures 1 to 4 The utility model is described in detail in conjunction with the embodiments.

[0031] In general, the utility model relates to a material loosener, comprising a heating tube 2, a fixed frame 1 fixedly connected to the heating tube 2, and a material loosening rod 5 connected to the end of the heating tube 2 through a connecting assembly, the first openings 503 opened around the side wall of the material loosening rod 5 form a group, and multiple groups are arranged at intervals along the length direction of the material loosening rod 5, the end of the material loosening rod 5 is provided with a bottom end 502, and a plurality of second openings 504 are spaced apart on the bottom end 502.

[0032] In the utility model, the heating tube 2 is used to introduce the external mixed material hot air into the loosening rod 5, and also plays a role in fixing the loosening rod 5. The loosening rod 5 is inserted into the material pile. After the hot air enters the loosening rod 5, it is ejected from the first opening 503 and the second opening 504, which increases the material temperature and the oxygen content between the mixed materials, thereby improving the oxidizing atmosphere of the sintering process, which is beneficial to improving the quality of the sintered ore and reducing fuel consumption.

[0033] In addition, the arrangement of the first openings 503 of each group may also be arranged in an up-and-down arrangement, which is not further limited herein.

[0034] Preferably, a plurality of heating tubes 2 are arranged at intervals on the fixed frame 1, and the plurality of heating tubes 2 are connected to a plurality of loosening rods 5. Specifically, 10-15 heating tubes 2 are arranged on the fixed frame 1, and the number gradually decreases from bottom to top, and the number of the upper layer is 3-5 less than that of the lower layer, and the distance between each adjacent heating tube is consistent, so as to ensure that the air permeability of the sintered cloth is getting better from top to bottom.

[0035] Among them, Figure 2 As shown, the above-mentioned fixed frame 1 includes a first fixed plate 101, a second fixed plate 102 and a third fixed plate 103 arranged in parallel and a connecting plate 104. The first fixed plate 101 and the second fixed plate 102 are tightly fitted and welded together, and there is a gap between the third fixed plate 103 and the second fixed plate 102. The connecting plate 104 is fixedly welded to the surrounding sides of the first fixed plate 101, the second fixed plate 102 and the third fixed plate 103.

[0036] In specific implementation, the heating tube 2 passes through between the first fixing plate 101 and the second fixing plate 102 , passes through the second fixing plate 102 , enters the third fixing plate 103 through the gap, and finally passes through the third fixing plate 103 .

[0037] It should be noted that if Figure 2 As shown, the first fixing plate 101 and the second fixing plate 102 clamp and weld the heating tube 2, ensuring the horizontal reliability of the heating tube 2. The third fixing plate 103 fixes the connection end of the heating tube 2 and the loose material rod 5, reduces and avoids the sagging and deformation of the end, and ensures the horizontal stability of the loose material rod 5 during operation. The connecting plate 104104 connects and fixes the first fixing plate 101, the second fixing plate 102 and the third fixing plate 103, fixes them into a whole, and improves the overall structural reliability.

[0038] In order to facilitate the loose material rod 5 to extend into the material pile better, Figure 1 and Figure 2 As shown, in this embodiment, the heating tube 2 vertically penetrates from the second fixing plate 102 to the third fixing plate 103. Figure 2 As shown, the opening angle of the first opening 503 is 40-60 degrees. Such opening can match the opening with the material stacking angle, ensuring that all the hot air in the first opening 503 is sprayed toward the material.

[0039] As a preferred method, the loosening rod 5 is made of wear-resistant oval tube steel with a diameter of 20 mm. The chords on both sides of the oval wear-resistant steel tube can be vertically welded to the trolley to improve stability. The loosening rod 5 is preferably made of K360 wear-resistant steel

[0040] After the loosening rod 5 has been used for a period of time, the end of the loosening rod 5 begins to sag and become severely worn and thinner, and the loosening height position and loosening pores change, which reduces the loosening effect and fails to improve the air permeability of the material layer, causing the load of the exhaust fan to increase, the output to decrease, and the energy consumption to increase. When the material directly rubs against the loosening rod 5, because the material is composed of hard particles such as iron ore powder and iron oxide, the friction between the loosening rod 5 and the material is large when the trolley is running, which causes great wear on the loosening rod 5, shortens the life of the loosening rod 5, and requires shutdown for replacement, which has a great impact on both output and quality.

[0041] Based on the above arrangement, a side wing 501 is fixedly provided on the right side of each group of first openings 503. The side wing 501 of the material loosening rod 5 of the utility model has two functions: first, when the trolley is running, the side wing 501 rubs against the material, reducing the wear of the material on the material loosening rod 5. Second, the side wing 501 blocks the material that blocks the first opening 503 on the material loosening rod 5.

[0042] It should be noted that if Figure 3 As shown, the angle between the side wing 501 and the loosening rod 5 is 45 degrees. With this arrangement, the side wing 501 can achieve the best shielding effect and prevent a large amount of material from clogging the exhaust hole of the loosening rod 5. When the trolley is running, the mixed material contacts and rubs against the side wing 501, which reduces the direct friction of the iron-containing material on the loosening rod 5, reduces the wear degree of the loosening rod 5, and extends the service life of the loosening rod 5.

[0043] like Figure 2 and Figure 3 As shown, the connecting assembly includes a connecting tube 3 and a connecting screw 4. One end of the connecting tube 3 is connected to the heating tube 2, and the other end is connected to the loose material rod 5. The connecting screw is screwed at the connection between the connecting tube 3 and the heating tube 2 rod.

[0044] In this embodiment, the connecting tube 3 has the effect of changing the diameter, connecting the heating tube 2 and the loosening rod 5, and the connecting screw 4 has the effect of fixing. In specific implementation, when the loosening rod 5 is severely worn, the loosening rod 5 can be partially disassembled and installed separately through the connecting screw 4, which is convenient for replacement and simple for operation.

[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A material loosening device, characterized in that: It comprises a heating tube (2), a fixed frame (1) fixedly connected to the heating tube (2), and a loosening rod (5) connected to the end of the heating tube (2) through a connecting assembly, wherein the first openings (503) opened around the side wall of the loosening rod (5) form a group, and a plurality of groups are arranged at intervals along the length direction of the loosening rod (5); the end of the loosening rod (5) is provided with a bottom end (502), and the bottom end (502) is provided with a plurality of second openings (504) at intervals; The fixed frame (1) comprises a first fixed plate (101), a second fixed plate (102) and a third fixed plate (103) arranged in parallel and a connecting plate (104); the first fixed plate (101) and the second fixed plate (102) are tightly fitted and fixedly welded together; there is a gap between the third fixed plate (103) and the second fixed plate (102); and the connecting plate (104) is fixedly welded to the circumference of the first fixed plate (101), the second fixed plate (102) and the third fixed plate (103); A plurality of heating tubes (2) are arranged at intervals on the fixed frame (1).

2. A material loosening device according to claim 1, characterized in that: The heating tube (2) passes through between the first fixing plate (101) and the second fixing plate (102), passes through the second fixing plate (102), enters the third fixing plate (103) through the gap, and finally passes through the third fixing plate (103).

3. A material loosening device according to claim 1, characterized in that: The connecting assembly comprises a connecting pipe (3) and a connecting screw (4); one end of the connecting pipe (3) is connected to the heating pipe (2), and the other end is connected to the loosening rod (5); the connecting screw (4) is screwed at the connection between the connecting pipe (3) and the heating pipe (2).

4. A material loosening device according to claim 1, characterized in that: A side wing (501) is fixedly provided on the right side of each group of the first openings (503).

5. A material loosening device according to claim 2, characterized in that: The heating tube (2) vertically penetrates from the second fixing plate (102) to the third fixing plate (103).

6. A material loosening device according to claim 1, characterized in that: The opening angle of the first opening (503) is 40-60 degrees.

7. A material loosening device according to claim 4, characterized in that: The angle between the side wing (501) and the loosening rod (5) is 45 degrees.

8. A material loosening device according to claim 1, characterized in that: The loose material rod (5) is a wear-resistant steel pipe with a diameter of 20 mm.