Hand-held curved knife measuring instrument for high-power lead frame metal processing process

By designing a high-power wire frame handheld scimitar measuring instrument, the problem of scimitar control in the metal-adding process is solved, real-time monitoring and adjustment of material scimitars is achieved, and production efficiency and product quality are improved.

CN222670943UActive Publication Date: 2025-03-25JINAN JIELONG TECH CO LTD
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Patent Information

Application Number
CN202421552137.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-03-25
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The existing technology is difficult to realize real-time monitoring and adjustment of material scimitars in the metal-gathering process, resulting in the inability to fully control scimitars during the production process, affecting product quality and efficiency.

Method used

Design a high-power wire frame gold-added hand-held scimitar measuring instrument, including a scimitar fixture, gauge clamp and a dial meter. The operator can hand-held the instrument to measure the bending degree of the material in real time and fix the position of the material to be measured through a positioning pin.

Benefits of technology

Real-time monitoring and adjustment of material scimitars is realized, equipment downtime and material waste is reduced, production efficiency and product quality are improved, and the control of material scimitars within a certain range is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of lead frames, and particularly relates to a handheld curved knife measuring instrument for a high-power lead frame metal processing process, which comprises a curved knife jig in a horizontal plate shape, vertical bulges are symmetrically arranged at two ends of the curved knife jig, positioning pins are arranged on the bulges, and the positioning pins are arranged on the curved knife jig. A measuring tool chuck is arranged in the center of the upper portion of the bent knife jig, and a dial indicator is arranged on the measuring tool chuck. The device is convenient to use and convenient for handheld operation of production operators, the downtime is reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of lead frames, and in particular relates to a handheld curved knife measuring instrument for a high-power lead frame metal processing. Background Art

[0002] The metal processing refers to the process of using metal materials to process and manufacture products such as lead frames. In the metal processing, the control of the lead frame's bend knife is a key parameter that affects the quality and performance of the product. The bend knife refers to the degree of bending of the material during the processing. For metal materials, a suitable bend knife can ensure the processing accuracy and overall quality of the product. At present, the metal processing process's control of the material's bend knife mainly depends on the measurement of the head and tail of each roll of material.

[0003] The traditional practice is to cut the material and then send it to the quality inspection department for scimitar measurement. However, this method will seriously affect production efficiency because it is necessary to stop the machine to wait for the measurement results. It will also increase production costs and cause material waste. However, for the middle part of each roll of material, accurate scimitar measurement cannot be performed without cutting it. This situation leads to the inability to fully monitor the scimitar during the production process, which will cause unstable or unqualified product quality. In order to solve this problem, it is necessary to provide a new type of high-power lead frame gold processing handheld scimitar measuring instrument. This instrument is designed to be light and easy to carry and operate. During the production process, the operator can hold the instrument at any time to measure the scimitar of the material, realize real-time monitoring and adjustment, avoid equipment shutdown and material waste, and improve production efficiency and quality. Through this innovative measurement method, the problem of scimitar control in the gold processing process can be effectively solved, thereby improving product processing accuracy and overall quality. Utility Model Content

[0004] The utility model aims to provide a handheld curved knife measuring instrument for high-power lead frame metal processing to solve the problems existing in the prior art.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is a handheld scimitar measuring instrument for a high-power lead frame metal processing process, including a scimitar fixture, the scimitar fixture is in the shape of a horizontal plate, and vertical protrusions are symmetrically arranged at both ends of the scimitar fixture, and positioning pins are arranged on the protrusions. A measuring tool chuck is arranged at the center position above the scimitar fixture, and a dial indicator is arranged on the measuring tool chuck.

[0006] Preferably, the positioning pin is used to fix the position of the material to be tested.

[0007] Preferably, the dial gauge is used to measure the degree of bending of the material.

[0008] Preferably, the measuring tool chuck is used to clamp a dial indicator.

[0009] Preferably, the scimitar fixture is used to fix the scimitar position of the material to be tested.

[0010] Compared with the prior art, the advantages and positive effects of the utility model are:

[0011] The utility model is easy to use and convenient for production operators to operate by hand, which reduces downtime, improves production efficiency, makes the production process smoother, reduces the generation of defective products, helps to control the material bend within a certain range, and improves product quality and consistency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor.

[0013] Figure 1 The present invention is a schematic diagram of the structure of a handheld curved knife measuring instrument for high-power lead frame gold processing.

[0014] In the above figures, 1. Scimitar jig, 2. Gauge chuck, 3. Dial indicator, 4. Locating pin. DETAILED DESCRIPTION

[0015] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0016] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0017] In this embodiment, Figure 1 As shown, the specific design of the above-mentioned key components is described in detail below: a high-power lead frame metal processing handheld scimitar measuring instrument, including a scimitar fixture 1, the scimitar fixture 1 is in the shape of a horizontal plate, and vertical protrusions are symmetrically arranged at both ends of the scimitar fixture 1, and a positioning pin 4 is arranged on the protrusion. A measuring tool chuck 2 is arranged at the center position above the scimitar fixture 1, and a dial indicator 3 is arranged on the measuring tool chuck 2. The positioning pin 4 is used to fix the position of the material to be measured, and the dial indicator 3 is used to measure the degree of bending of the material. The measuring tool chuck 2 is used to clamp the dial indicator 3, and the scimitar fixture 1 is used to fix the scimitar position of the material to be measured.

[0018] The design uses a locating pin 4 to fix the position of the material to be tested to ensure the accuracy of the measurement result, and measures the bending degree of the material through a dial indicator 3 to provide bending data. The gauge chuck 2 is used to clamp the dial indicator 3 to facilitate the measurement operation. The scimitar fixture 1 is used to fix the position of the scimitar of the material to be tested to ensure that the material maintains a consistent bending angle during the bending process. The material to be tested is placed in the gauge chuck 2, and the scimitar fixture 1 is used to fix the material to be tested at the required bending angle. The locating pin 4 is used for positioning, and the dial indicator 3 is turned on and placed on the gauge chuck 2 to start measuring the bending degree of the material. According to the measurement result, the position of the scimitar fixture 1 is adjusted to ensure that the scimitar of the copper strip is within a certain range. After the measurement is completed, the dial indicator 3 is closed and the measurement data is recorded. The above steps are repeated until all the materials to be tested are measured. According to the measurement data, the production process can be adjusted and optimized to improve product quality and consistency.

[0019] This design allows operators to measure the material's curved blade at any time during production with a handheld measuring instrument, reducing downtime and improving production efficiency. At the same time, through precise measurement and control, it can ensure that the material's curved blade is within a certain range, improving product quality and consistency. Improved production efficiency, operators can measure the material's curved blade at any time during production with a handheld measuring instrument, avoiding equipment downtime and material waste, thereby improving production efficiency, avoiding cutting the material and then taking it to the quality inspection department for measurement, thereby reducing production costs, fixing the position of the material to be measured by the positioning pin 4 to ensure the accuracy of the measurement result, and measuring the degree of bending of the material by the dial indicator 3 to provide bending data, which helps to control the material's curved blade within a certain range, improving product quality and consistency, the curved blade fixture 1 is in the shape of a horizontal plate, with vertical protrusions symmetrically arranged at both ends, positioning pins 4 are arranged on the protrusions, and the measuring tool chuck 2 is provided with a dial indicator 3, so that the operator can easily clamp the material to be measured and measure it, and the operation is convenient.

[0020] In general, this design can improve production efficiency and quality control, reduce production costs, and make operation more convenient.

[0021] The contents not described in detail in this specification belong to the prior art known to professionals in this field.

[0022] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A handheld curved knife measuring instrument for high power lead frame gold processing, characterized in that: The invention comprises a scimitar jig, which is in the shape of a horizontal plate, with vertical protrusions symmetrically arranged at both ends of the scimitar jig, positioning pins arranged on the protrusions, a measuring tool chuck arranged at the center position above the scimitar jig, and a dial indicator arranged on the measuring tool chuck.

2. A handheld curved knife measuring instrument for high power lead frame gold processing according to claim 1, characterized in that: The positioning pin is used to fix the position of the material to be tested.

3. A handheld curved knife measuring instrument for high power lead frame gold processing according to claim 2, characterized in that: The dial indicator is used to measure the degree of bending of the material.

4. A handheld curved knife measuring instrument for high power lead frame gold processing according to claim 3, characterized in that: The measuring tool chuck is used for clamping a dial indicator.

5. A handheld curved knife measuring instrument for high power lead frame gold processing according to claim 4, characterized in that: The curved knife fixture is used to fix the curved knife position of the material to be tested.