Blank specification detection structured light system

By setting the 3D laser measuring instrument in the thermal protection cover and using a combination of slide rail, translation device, shock absorbing spring and telescopic device, the problem of vibration and impact in the production process of the rod pipeline surface quality detection system is solved, and high-precision high-speed imaging effect is achieved.

CN222671715UActive Publication Date: 2025-03-25FUJIAN SANGANG MINGUANG +1
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Patent Information

Application Number
CN202420644743.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-03-25
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

The 3D detection system of rod pipeline surface quality is susceptible to vibration and impact during the production process of rod tube and round steel, resulting in a decrease in measurement accuracy.

Method used

A blank specification detection structured light system is designed, a 3D laser measuring instrument is placed in a thermal shield, and its direct connection with the production unit is isolated by a slide rail and a translation device, and a shock absorbing spring and a telescopic device are used to reduce the impact of vibration.

Benefits of technology

It effectively isolates vibration and impact in the production process of rod tubes and round steel, ensures the high-speed imaging effect of 3D laser measuring instruments, and improves measurement accuracy.

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Abstract

The utility model discloses a blank specification detection structured light system, and relates to the technical field of laser measurement. The device comprises a sliding rail, one end of the upper portion of the sliding rail is fixedly connected with a translation device, the other end of the upper portion of the sliding rail is slidably connected with a thermal protection cover, the translation device is connected to one side of the thermal protection cover, a mounting plate is arranged in the thermal protection cover, a 3D laser measuring instrument is mounted on the mounting plate, and a damping spring is mounted at one end of the mounting plate. The sides, away from the mounting plate, of the damping springs are arranged on an upper seat, the upper seat is connected with a lower seat through a telescopic device, and a base is arranged at the bottom of the lower seat. The utility model has the beneficial effects; according to the blank specification detection structured light system, the 3D laser measuring instrument is arranged in the thermal protective cover and is prevented from being influenced by high temperature of the surface of the round steel, so that the 3D laser measuring instrument is not directly connected with a production unit, impact and vibration on the 3D laser measuring instrument in the production process of rod tubes and the round steel are effectively isolated, and the high-speed imaging effect on the rod tubes and the round steel is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of laser measurement, in particular to a blank specification detection structured light system. Background Art

[0002] The LS-L405-01H 3D inspection system for the surface quality of rods and pipes consists of an imaging system, a mechanical system, an electrical system, a computer system, etc. The system continuously scans the surface of the round steel around the round steel through the 3D laser measuring instrument online monitoring system to form a high-definition 3D image of the round steel. The defective or non-defective images are transmitted to the camera acquisition and processing unit through a dedicated cable. The image is analyzed through the processing algorithm running in it, the background image without defects is filtered out, and the computer system is used to present and store the image.

[0003] However, vibration is likely to occur during the transportation of rods and tubes, which will affect the measurement of the 3D laser measuring instrument, which is quite inconvenient. Utility Model Content

[0004] The purpose of the utility model is to provide a structured light system for detecting billet specifications in view of the shortcomings and defects in the prior art. The structured light system for detecting billet specifications arranges a 3D laser measuring instrument in a heat protection cover to prevent it from being affected by the high temperature of the round steel surface, so that the 3D laser measuring instrument is not directly connected to the production unit, thereby effectively isolating the impact and vibration of the 3D laser measuring instrument during the production process of rods, tubes and round steel, and ensuring the high-speed imaging effect of rods, tubes and round steel.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a structured light system for detecting the specifications of a blank, which includes a slide rail 3, one end of the slide rail 3 is fixedly connected to a translation device 2, the other end of the slide rail 3 is slidably connected to a heat shield 4, and the translation device 2 is connected to one side of the heat shield 4, a mounting plate 5 is arranged inside the heat shield 4, a 3D laser measuring instrument 6 is mounted on the mounting plate 5, and a shock-absorbing spring 7 is installed at one end of the mounting plate 5, and the shock-absorbing spring 7 is arranged on an upper seat 8 away from the side of the mounting plate 5, the upper seat 8 is connected to the lower seat 9 through a telescopic device 10, and a base 11 is provided at the bottom of the lower seat 9.

[0006] Furthermore, the lower seat 9 and the base 11 are detachably connected.

[0007] Furthermore, a plurality of rollers 1 for moving round steel are provided on both sides of the heat protection cover 4 .

[0008] Furthermore, there are a plurality of 3D laser measuring instruments 6 , and the 3D laser measuring instruments 6 are arranged in a circular array on the mounting plate 5 . The 3D laser measuring instruments 6 include a line scanning laser, a linear array CCD camera and an area array CCD camera.

[0009] Furthermore, a groove A matching the shape of the lower seat 9 is formed on the top of the base 11 , and an electromagnet 113 is provided on the inner wall of the groove A. An elastic member 111 is provided at the outer end of the electromagnet 113 , and an oblique clamping block 112 is connected to the outer end of the elastic member 111 .

[0010] Furthermore, the oblique clamping block 112 slides linearly on the base 11 , and the elastic force of the elastic member 111 drives the inclined surface of the oblique clamping block 112 to extend into the groove A.

[0011] Furthermore, an upper limit hole 81 is formed on the bottom wall of the upper seat 8 , and an upper limit portion 42 matched with the upper limit hole 81 is formed on the inner wall of the heat protection cover 4 .

[0012] Furthermore, a lower limit hole 91 is formed on the top wall of the lower seat 9 , and a lower limit portion 41 adapted to the lower limit hole 91 is formed on the outer side wall of the heat protection cover 4 .

[0013] Furthermore, a switch 82 for controlling the electromagnet 113 is installed inside the upper limit hole 81 .

[0014] After adopting the above technical scheme, the beneficial effect of the utility model is as follows: the structured light system for detecting the specification of the billet sets the 3D laser measuring instrument in the heat protection cover to prevent it from being affected by the high temperature of the round steel surface, so that the 3D laser measuring instrument is not directly connected to the production unit, thereby effectively isolating the impact and vibration of the 3D laser measuring instrument during the production process of rods, tubes and round steel, and ensuring the high-speed imaging effect of rods, tubes and round steel. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the heat protection cover 4 of the utility model;

[0018] Figure 3 It is a schematic diagram of the matching structure of the lower seat 9 and the base 11 of the utility model;

[0019] Figure 4 for Figure 3 Enlarged structural diagram at B in the middle.

[0020] Explanation of the reference numerals: roller 1, translation device 2, slide rail 3, heat protection cover 4, mounting plate 5, 3D laser measuring instrument 6, shock absorbing spring 7, upper seat 8, lower seat 9, telescopic device 10, base 11, lower limit portion 41, upper limit portion 42, upper limit hole 81, switch 82, lower limit hole 91, elastic member 111, oblique clamping block 112, electromagnet 113, groove A. DETAILED DESCRIPTION

[0021] See also Figure 1-Figure 4 As shown, the technical solution adopted in this specific embodiment is: it includes a slide rail 3, one end above the slide rail 3 is fixedly connected with a translation device 2, the other end above the slide rail 3 is slidably connected with a heat protection cover 4, and the translation device 2 is connected to one side of the heat protection cover 4, a mounting plate 5 is arranged inside the heat protection cover 4, a 3D laser measuring instrument 6 is mounted on the mounting plate 5, and a shock-absorbing spring 7 is mounted at one end of the mounting plate 5, and the shock-absorbing spring 7 is arranged on an upper seat 8 away from the side of the mounting plate 5, the upper seat 8 is connected to the lower seat 9 through a telescopic device 10, and a base 11 is provided at the bottom of the lower seat 9.

[0022] More specifically, the lower seat 9 is detachably connected to the base 11. The lower seat 9 and the base 11 are detachably connected, which is convenient for workers to assemble, install and carry.

[0023] More specifically, a plurality of rollers 1 for moving round steel are provided on both sides of the heat shield 4. The heat shield 4 is completely isolated from the production units such as the rollers 1 and is not directly connected. Therefore, the vibration generated by the production units such as the rollers 1 will not be transmitted to the heat shield 4 and affect the 3D line scanning laser 6 inside it, thereby effectively isolating the impact and vibration of the 3D line scanning laser 6 during the production of rods, tubes and round steel, and ensuring the high-speed imaging effect of rods, tubes and round steel.

[0024] More specifically, a plurality of 3D laser measuring instruments 6 are provided, and a circular array of the 3D laser measuring instruments 6 is arranged on the mounting plate 5. The 3D laser measuring instruments 6 include a line scanning laser, a linear array CCD camera, and a planar array CCD camera. A plurality of 3D laser measuring instruments 6 can better detect rods, tubes, and round steels, and ensure the detection effect.

[0025] More specifically, a groove A matching the shape of the lower seat 9 is provided on the top of the base 11, and an electromagnet 113 is provided on the inner side wall of the groove A. An elastic member 111 is provided on the outer end of the electromagnet 113, and an oblique clamping block 112 is connected to the outer end of the elastic member 111. The switch 82 controls the electromagnet 113 to be energized, and the electromagnet 113 is energized to generate a magnetic force to attract the oblique clamping block 112, so that the oblique clamping block 112 slides laterally away from the lower seat 9 in the groove of the base 11, and compresses the elastic member 111 to generate a reverse elastic force, and the telescopic device 10 continues to shorten to drive the lower seat 9 to move upward and abut against the heat protection cover 4, and the lower limit portion 41 is relatively inserted into the lower limit hole 91.

[0026] To be more specific, the oblique clamping block 112 slides linearly on the base 11 , and the elastic force of the elastic member 111 drives the inclined surface of the oblique clamping block 112 to extend into the groove A.

[0027] More specifically, the upper seat 8 has an upper limit hole 81 on the bottom wall, and the inner wall of the heat shield 4 has an upper limit portion 42 that matches the upper limit hole 81. The upper limit portion 42 of the inner bottom wall of the heat shield 4 is relatively inserted into the upper limit hole 81 of the bottom wall of the upper seat 8, and the upper limit portion 42 is inserted into the upper limit hole 81 to trigger the switch 82.

[0028] More specifically, the top wall of the lower seat 9 is provided with a lower limit hole 91, and the outer wall of the heat shield 4 is provided with a lower limit portion 41 adapted to the lower limit hole 91. When the telescopic device 10 is shortened, the lower seat 9 is driven to move upward to abut against the heat shield 4, and the lower limit portion 41 is relatively inserted into the lower limit hole 91.

[0029] To be more specific, a switch 82 for controlling the electromagnet 113 is installed inside the upper limit hole 81 .

[0030] The working principle of the utility model is as follows: when in use, through grooves are horizontally opened on the front and rear walls of the protective cover 4, and the round steel to be inspected passes through the through grooves under the transportation of the rollers 1 arranged in a line, and four groups of 3D line scanning lasers 6 each occupy a quadrant and are arranged at an angle of 90° and installed on the mounting plate 5 and relatively located inside the heat protection cover 4, a group of 3D laser measuring instruments 6 includes a line scanning laser, a linear array CCD camera and a planar array CCD camera, and tempered glass corresponding to the 3D line scanning laser 6 is installed on the through grooves opened in the protective cover 4, and the four groups of 3D line scanning lasers 6 measure different parts of the round steel to be inspected through the corresponding tempered glass, and the slide rail 3 and the translation device 2 are relatively fixed on the ground, and the heat protection cover 4 is moved on the slide rail 3 through the slider The heat shield 4 can be connected to the heat shield 4 by a hydraulic push rod, so that the translation device 2 drives the heat shield 4 to move between the two groups of rollers 1 or to separate. When the heat shield 4 moves between the two groups of rollers 1, the round steel conveyed on the roller 1 passes through the through groove, and the heat shield 4 moves away from the roller 1, which is convenient for repairing and replacing the components inside the heat shield 4. The base 11 is fixed on the ground, the upper seat 8 is relatively located inside the heat shield 4, and the lower seat 9 is relatively located outside the heat shield 4. The telescopic device 10 can adopt an electric push rod or a hydraulic push rod, and its two ends are respectively connected to the upper seat 8 and the lower seat 9. The mounting plate 5 is relatively located inside the heat shield 4 and has no direct connection with the heat shield 4. There is a A plurality of shock-absorbing springs 7, when the telescopic device 10 is extended, the upper seat 8 and the components above it are first pushed downward by the gravity of the lower seat 9 to move away from the outer bottom wall of the heat shield 4, so that the lower seat 9 and the base 11 are connected as a whole, and then the telescopic device 10 continues to extend to push the upper seat 8 to move up a distance away from the inner bottom wall; at this time, the upper seat 8, the lower seat 9, the telescopic device 10, and the mounting seat 5 are not directly connected to the heat shield 4, and the vibration received by the heat shield 4 will not be transmitted to the 3D line scanning laser 6 on the mounting plate 5. At this time, the vibration that the 3D line scanning laser 6 can receive comes from the vibration of the base 11 received by the ground, and this vibration can be damped by the shock-absorbing springs 7. When the heat shield 4 needs to move, the telescopic device 10 is controlled to shorten. At this time, the lower seat 9 and The base 11 is relatively fixedly connected, thereby driving the upper seat 8 to descend and abut against the heat shield 4, and the upper limit portion 42 of the inner bottom wall of the heat shield 4 is relatively inserted into the upper limit hole 81 of the bottom wall of the upper seat 8, and the upper limit portion 42 is inserted into the upper limit hole 81 to trigger the switch 82, and the switch 82 controls the electromagnet 113 to be energized, and the electromagnet 113 is energized to generate a magnetic force to attract the oblique clamping block 112, so that the oblique clamping block 112 slides laterally away from the lower seat 9 in the groove of the base 11, and compresses the elastic member 111 to generate a reverse elastic force, and the telescopic device 10 continues to shorten and drives the lower seat 9 to move upward and abut against the heat shield 4, and the lower limit portion 41 is relatively inserted into the lower limit hole 91; the upper seat 8 and the lower seat 9 cooperate to clamp the heat shield 4, and the lower seat 9 is upwardly separated from the base 11;Thus, the mounting plate 5 is relatively fixed in the heat shield 4 and can move with the heat shield 4. A groove A is provided on the top of the base 11. The shape of the groove A is adapted to the structure of the lower seat 9 as a non-circular structure. When the lower seat 9 slides down vertically and extends into the groove A of the base 11, the lower seat 9 abuts against the inclined surface of the oblique clamping block 112, pushing the oblique clamping block 112 to move relatively horizontally on the base 11 and compressing the elastic member 111 until the lower seat 9 moves vertically downward and completely crosses the oblique clamping block 112, and the bottom wall of the lower seat 9 just abuts against the bottom wall of the groove of the base 11. The oblique clamping block 112 is reset under the push of the reverse elastic force of the corresponding elastic member 111. At this time, the oblique clamping block 112 limits the lower seat 9 to be separated from the base 11 upward, thereby realizing that the lower seat 9 and the base 11 are fixedly connected as one. ;

[0031] The above is only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

Claims

1. A structured light system for detecting blank specifications, characterized in that: It comprises a slide rail (3), one end of the slide rail (3) is fixedly connected to a translation device (2), the other end of the slide rail (3) is slidably connected to a heat protection cover (4), and the translation device (2) is connected to one side of the heat protection cover (4), a mounting plate (5) is arranged inside the heat protection cover (4), a 3D laser measuring instrument (6) is installed on the mounting plate (5), and a shock absorbing spring (7) is installed at one end of the mounting plate (5), and the side of the shock absorbing spring (7) away from the mounting plate (5) is arranged on an upper seat (8), the upper seat (8) is connected to a lower seat (9) through a telescopic device (10), and a base (11) is provided at the bottom of the lower seat (9).

2. A blank specification detection structured light system according to claim 1, characterized in that: The lower seat (9) and the base (11) are detachably connected.

3. The blank specification detection structured light system according to claim 1, characterized in that: A plurality of rollers (1) for moving round steel are provided on both sides of the heat protection cover (4).

4. The structured light system for detecting blank specifications according to claim 1, characterized in that: A plurality of the 3D laser measuring instruments (6) are provided, and the 3D laser measuring instruments (6) are arranged in a circular array on the mounting plate (5). The 3D laser measuring instruments (6) include a line scanning laser, a linear array CCD camera and a planar array CCD camera.

5. The blank specification detection structured light system according to claim 1, characterized in that: The top of the base (11) is provided with a groove (A) matching the shape of the lower base (9), and the inner wall of the groove (A) is provided with an electromagnet (113), the outer end of the electromagnet (113) is provided with an elastic member (111), and the outer end of the elastic member (111) is connected to an oblique clamping block (112).

6. A blank specification detection structured light system according to claim 5, characterized in that: The oblique clamping block (112) slides linearly on the base (11), and the elastic force of the elastic member (111) drives the inclined surface of the oblique clamping block (112) to extend into the groove (A).

7. The blank specification detection structured light system according to claim 1, characterized in that: An upper limit hole (81) is provided on the bottom wall of the upper seat (8), and an upper limit portion (42) adapted to the upper limit hole (81) is provided on the inner side wall of the heat protection cover (4).

8. The structured light system for detecting blank specifications according to claim 1, characterized in that: The top wall of the lower seat (9) is provided with a lower limit hole (91), and the outer side wall of the heat protection cover (4) is provided with a lower limit portion (41) adapted to the lower limit hole (91).

9. The structured light system for detecting blank specifications according to claim 7, characterized in that: A switch (82) for controlling the electromagnet (113) is installed inside the upper limit hole (81).

Citation Information

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