Slip ring test tool and test system
By designing the slip ring test tooling, including a stator fixing assembly, a first lead fixing assembly, a second lead fixing assembly and a drive assembly, real-time testing of the dynamic impedance of the conductive slip ring at different rotation speeds is realized, solving the problem that cannot be tested in real time in the prior art and improving the testing efficiency.
Patent Information
- Application Number
- CN202421011746.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The prior art cannot test the dynamic impedance of the conductive slip ring at different rotation speeds in real time, resulting in the inability to obtain the correspondence between the dynamic impedance and rotation speed.
A slip ring test tool is designed, including a stator fixing assembly, a first lead fixing assembly, a second lead fixing assembly and a drive assembly. Through these components, the signal transmission of the conductive slip ring is realized, and the drive assembly drives the rotor end and the second lead fixing assembly to rotate simultaneously to realize real-time testing.
Real-time testing of the dynamic impedance of the conductive slip ring at different rotation speeds is realized, the problem that cannot be tested in real time in the prior art is solved, and the testing efficiency is improved.
Smart Images

Figure CN222671857U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slip ring testing equipment, in particular to a slip ring testing tool and a testing system. Background Art
[0002] In the traditional security field, products such as ball cameras need to rotate continuously. Ordinary wires may be damaged due to twisting. However, conductive slip rings can maintain stable transmission of signals and power in this rotating state, providing a flexible rotation environment for the system. Figure 1 As shown, the conductive slip ring 10 includes a rotor end 11, a stator end 12, a rotor lead 13 and a stator lead 14; one end of the rotor lead 13 is electrically connected to the rotor end 11, and the other end of the rotor lead 13 is connected to the second terminal 15; one end of the stator lead 14 is connected to the stator end 12, and the other end of the stator lead 14 is connected to the first terminal 16.
[0003] For conductive slip rings, the two major performance indicators are dynamic resistance and insulation resistance, which will directly affect the performance. Dynamic impedance is the change in contact resistance between the copper ring and the brush during the uniform rotation of the slip ring after power is applied. It is usually a fluctuating value and will be affected by factors such as foreign matter between the copper ring and the brush, insufficient pressure, and virtual contact.
[0004] At present, the dynamic resistance of the conductive slip ring is usually tested manually, specifically: manually rotate the rotor end of the conductive slip ring, and then use a resistance analyzer to measure the dynamic resistance of the conductive slip ring after rotation. However, this manual testing method is inefficient and cannot test the dynamic impedance at different speeds in real time, and thus cannot obtain the corresponding relationship between dynamic impedance and speed. Therefore, how to test the dynamic impedance of the conductive slip ring at different speeds in real time is an urgent problem to be solved in the industry. Utility Model Content
[0005] The utility model provides a slip ring testing tool and a testing system, which are used to solve the defect that the testing means in the prior art cannot test the dynamic impedance of the conductive slip ring at different rotation speeds in real time.
[0006] The utility model provides a slip ring testing tool, comprising:
[0007] A stator fixing assembly connected to the stator end;
[0008] A first lead fixing assembly, arranged at one side of the stator fixing assembly along the length direction of the conductive slip ring, and used for being detachably connected to the stator lead and the first end of the test instrument, so that the stator lead is electrically connected to the test instrument;
[0009] a second lead fixing assembly, which is arranged on a side of the stator fixing assembly away from the first lead fixing assembly along the length direction, and is used to be detachably connected to the rotor lead and the second end of the test instrument so that the rotor lead is electrically connected to the test instrument; and the second lead fixing assembly is also used to be movably connected to the second end of the test instrument;
[0010] The driving assembly is used to drive the rotor end and the second lead fixing assembly to rotate synchronously, so that the second lead fixing assembly can move relative to the testing instrument.
[0011] According to the slip ring testing tool provided by the utility model, the second lead fixing assembly includes:
[0012] A second lead fixing plate, around the length direction, the second lead fixing plate is provided with a conductive slot, the conductive slot is used to be detachably connected to the second end of the test instrument, and is slidably matched with the second end of the test instrument around the length direction;
[0013] The second lead fixing member is arranged on the second lead fixing plate, the second lead fixing member is electrically connected to the conductive slot, and the second lead fixing member is used for detachably connecting to the second wiring terminal.
[0014] According to the slip ring testing fixture provided by the utility model, the second lead fixing member includes a spring wiring gate, a female connector or a male connector.
[0015] According to the slip ring testing tool provided by the utility model, the second lead fixing assembly also includes:
[0016] The second substrate, the second lead fixing plate is arranged on the second substrate, the second substrate is provided with a second lead groove along the length direction, and the second lead groove is used for limiting the rotor lead.
[0017] According to the slip ring testing tool provided by the utility model, the second lead fixing assembly also includes:
[0018] The second guide member is used for sliding cooperation between the second lead fixing plate and the second substrate along the length direction.
[0019] According to the slip ring testing tool provided by the utility model, the driving assembly includes:
[0020] A first driving member, used to be connected to the rotor end to drive the rotor end to rotate;
[0021] The second driving member is connected to the second lead fixing assembly to make the second lead fixing assembly rotate synchronously with the rotor end.
[0022] The slip ring testing tool provided by the utility model also includes:
[0023] A temperature regulating component is arranged on the first lead fixing component and / or the second lead fixing component, and is used to adjust the test temperature.
[0024] The slip ring testing tool provided by the utility model also includes:
[0025] Two transparent covers, one of which is disposed on the first lead fixing assembly; and the other of which is disposed on the second lead fixing assembly.
[0026] The utility model also provides a slip ring testing system, comprising a testing instrument, a controller and any one of the slip ring testing fixtures described above; the testing instrument is electrically connected to the slip ring testing fixture, and the controller is electrically connected to the testing instrument and the slip ring testing fixture.
[0027] According to the slip ring testing system provided by the utility model, the testing instrument includes a resistance tester and / or a bit error rate tester.
[0028] The utility model provides a slip ring test fixture and test system. The stator end of the conductive slip ring is fixed to the stator fixing assembly, and the fixed lead wire is extended along the length direction and is detachably connected to the first lead fixing assembly, so that the stator lead wire can be arranged neatly, avoiding the problem of lead wire winding and knotting; in addition, the first lead fixing assembly is also used to be detachably connected to the first end of the test instrument, so that the test instrument and the stator lead wire are electrically connected to realize signal transmission. The rotor lead wire is extended along the length direction and is detachably connected to the second lead fixing assembly, so that the rotor lead wire can be arranged neatly, avoiding the problem of lead wire winding and knotting; in addition, the second lead fixing assembly is also used to be detachably and movably connected to the second end of the test instrument, so when the driving assembly drives the second lead fixing assembly and the rotor end to rotate synchronously, the second lead fixing assembly can rotate relative to the test instrument, avoiding the problem of wire winding and knotting of the test instrument.
[0029] Furthermore, the first lead fixing assembly is used to electrically connect the stator lead to the test instrument, and the second lead fixing assembly is used to electrically connect the rotor lead to the test instrument, thereby realizing signal transmission. If the test instrument is a resistance tester, real-time testing of dynamic impedance at different speeds can be realized, thereby solving the problem in the prior art that the dynamic impedance of the conductive slip ring at different speeds cannot be tested in real time, while improving test efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solutions in the present invention or the prior art, a brief introduction will be given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0031] Figure 1 It is a schematic diagram of the structure of a conductive slip ring in the prior art;
[0032] Figure 2 It is a three-dimensional structural schematic diagram of the slip ring testing tooling provided by the utility model;
[0033] Figure 3 This is a structural schematic diagram of the second lead fixing plate of the slip ring test fixture provided by the utility model in a first visual sense;
[0034] Figure 4 It is a structural schematic diagram of a spring wiring gate of a slip ring test fixture provided by the utility model;
[0035] Figure 5 One of the structural schematic diagrams of the slip ring testing system provided by the utility model;
[0036] Figure 6 This is the second structural schematic diagram of the slip ring testing system provided by the utility model.
[0037] Reference numerals:
[0038] 10. Conductive slip ring; 11. Rotor end; 12. Stator end; 13. Rotor lead wire; 14. Stator lead wire; 15. Second terminal; 16. First terminal;
[0039] 100. stator fixing assembly;
[0040] 200, first lead fixing assembly; 210, first lead fixing plate; 220, first substrate; 221, first lead groove; 230, first guide member;
[0041] 300, second lead fixing assembly; 310, second lead fixing plate; 311, conductive slot; 312, mounting hole; 320, second lead fixing member; 321, gate; 322, spring; 330, second substrate; 331, second lead slot; 340, second guide member;
[0042] 400, driving assembly; 410, first driving member; 411, driving motor; 412, driving wheel; 413, driven wheel; 414, transmission belt;
[0043] 500. Transparent cover. DETAILED DESCRIPTION
[0044] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described clearly and completely in conjunction with the drawings in the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0045] In the description of the embodiments of the present utility model, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the embodiments of the present utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0046] In the description of the embodiments of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.
[0047] In the embodiments of the present invention, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0048] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model embodiment. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0049] The current testing method for testing the conductive slip ring 10 is: fix the stator flange of the stator end 12 of the conductive slip ring 10 to the adapter plate, use a nylon fixing band to tie the rotor lead 13 to the motor output shaft, drive the rotor end 11 of the conductive slip ring 10 to rotate by the motor, and after completing the expected number of life cycles, manually rotate the rotor end 11, and then use a resistance tester to obtain the dynamic impedance of the conductive slip ring 10. However, this manual testing method is inefficient and cannot test the dynamic impedance at different speeds in real time, and thus cannot obtain the corresponding relationship between the dynamic impedance and the speed. Therefore, how to test the dynamic impedance of the conductive slip ring 10 at different speeds in real time is an urgent problem to be solved in the industry.
[0050] Combine the following Figures 2 to 4 The slip ring test fixture of the utility model is described in detail. Figure 2 It is a three-dimensional structural schematic diagram of the slip ring testing tooling provided by the utility model; Figure 3 This is a schematic structural diagram of the second lead fixing plate 310 of the slip ring test fixture provided by the utility model in a first visual sense; Figure 4 The utility model is a schematic diagram of the structure of a spring wiring gate of a slip ring testing tool.
[0051] like Figure 2 As shown, a specific embodiment of the first aspect of the utility model provides a slip ring test fixture. The slip ring test fixture includes a stator fixing assembly 100, a first lead fixing assembly 200, a second lead fixing assembly 300 and a driving assembly 400;
[0052] Among them, the stator fixing assembly 100 is connected to the stator end 12 and is used to fix the conductive slip ring 10. Along the length direction of the conductive slip ring 10, the first lead fixing assembly 200 is arranged on one side of the stator fixing assembly 100, and the first lead fixing assembly 200 is used to be detachably connected to the stator lead 14 and the first end of the test instrument, so that the stator lead 14 is electrically connected to the test instrument. Along the length direction, the second lead fixing assembly 300 is arranged on the side of the stator fixing assembly 100 away from the first lead fixing assembly 200, and the second lead fixing assembly 300 is used to be detachably connected to the rotor lead 13 and the second end of the test instrument, so that the rotor lead 13 is electrically connected to the test instrument; the second lead fixing assembly 300 is also used to be movably connected to the second end of the test instrument;
[0053] The driving assembly 400 is used to drive the rotor end 11 and the second lead fixing assembly 300 to rotate synchronously, so that the second lead fixing assembly 300 can move relative to the testing instrument.
[0054] In this embodiment, the stator end 12 of the conductive slip ring 10 is fixed to the stator fixing assembly 100, and the stator lead 14 extends along the length direction and is detachably connected to the first lead fixing assembly 200, so that the stator lead 14 can be arranged neatly to avoid the problem of lead winding and knotting; in addition, the first lead fixing assembly 200 is also used to be detachably connected to the first end of the test instrument, so that the test instrument and the stator lead 14 are electrically connected to realize signal transmission. The rotor lead 13 extends along the length direction and is detachably connected to the second lead fixing assembly 300, so that the rotor lead 13 can be arranged neatly to avoid the problem of lead winding and knotting; in addition, the second lead fixing assembly 300 is also used to be detachably and movably connected to the second end of the test instrument, so when the driving assembly 400 drives the second lead fixing assembly 300 and the rotor end 11 to rotate synchronously, the second lead fixing assembly 300 can rotate relative to the test instrument to avoid the problem of wire winding and knotting of the test instrument.
[0055] Furthermore, the first lead fixing assembly 200 is used to electrically connect the stator lead 14 to the test instrument, and the second lead fixing assembly 300 is used to electrically connect the rotor lead 13 to the test instrument, so as to realize signal transmission. If the test instrument is a resistance tester, real-time testing of dynamic impedance at different speeds can be realized, which solves the problem that the testing means in the prior art cannot test the dynamic impedance of the conductive slip ring 10 at different speeds in real time, and at the same time improves the testing efficiency.
[0056] In some embodiments, the number of the stator fixing assemblies 100 may be at least two, so that at least two conductive slip rings 10 can be tested simultaneously, further improving the test efficiency.
[0057] In some embodiments, the driving assembly 400 is used to be connected to the rotor end 11 , and drives the second lead fixing assembly 300 by driving the rotor end 11 , so that the second lead fixing assembly 300 and the rotor end 11 rotate synchronously.
[0058] In some embodiments, the driving assembly 400 includes a first driving member 410 and a second driving member;
[0059] The first driving member 410 is used to connect with the rotor end 11 to drive the rotor end 11 to rotate; the second driving member is connected with the second lead fixing assembly 300 to make the second lead fixing assembly 300 rotate synchronously with the rotor end 11. This is to prevent the rotor lead 13 from breaking due to a large force or separating from the second lead fixing assembly 300 during the test.
[0060] Optionally, the first driving member 410 includes a driving motor 411, a driving wheel 412, a driven wheel 413 and a transmission belt 414;
[0061] The driving shaft of the driving motor 411 is connected to the driving wheel 412, the driven wheel 413 is used to connect to the rotor end 11, and the transmission belt 414 is sleeved on the driving wheel 412 and the driven wheel 413. The driving motor 411 drives the rotor end 11 to rotate through the driving wheel 412, the transmission belt 414 and the driven wheel 413. By adjusting the speed of the driving motor 411, the resistance tester can test the dynamic impedance at different speeds.
[0062] Optionally, the second driving member includes a driving motor 411, the rotating shaft of which is connected to the second lead fixing assembly 300, and is used to drive the second lead fixing assembly 300 to rotate, so that the second lead fixing assembly 300 and the rotor end 11 have the same rotation speed and direction. Specifically, the rotating shaft of the second driving member is connected to the second substrate 330.
[0063] like Figure 2 and Figure 3 As shown, in some embodiments, the second lead fixing assembly 300 includes a second lead fixing plate 310 and a second lead fixing member 320;
[0064] Among them, around the length direction, the second lead fixing plate 310 is provided with a conductive slot 311, which is used to be detachably connected to the second end of the test instrument, and slides with the second end of the test instrument around the length direction; the second lead fixing member 320 is arranged on the second lead fixing plate 310, the second lead fixing member 320 is electrically connected to the conductive slot 311, and the second lead fixing member 320 is used to be detachably connected to the second wiring terminal 15. By providing the conductive slot 311, during the process of the second lead fixing plate 310 rotating with the rotor end 11, the second end of the test instrument slides around the length direction in the conductive slot 311, which can prevent the wire of the test instrument from being entangled and knotted, avoid using the conductive slip ring 10 to realize signal transmission in the rotating state, and reduce the manufacturing cost of the test tooling. By providing the second lead fixing member 320 detachably connected to the second wiring terminal 15, it can be avoided that the rotor lead 13 is removed from the second wiring terminal 15 during the test process, and the non-destructive test of the conductive slip ring 10 can be realized without damaging the conductive slip ring 10.
[0065] It is understandable that the length direction is parallel to the straight line where the rotation center axis of the rotor end 11 is located. In some embodiments, around the rotation center axis of the long rotor end 11, the second lead fixing plate 310 is provided with a conductive slot 311.
[0066] In some embodiments, the second lead fixture 320 includes a spring wiring gate, a female connector or a male connector. The spring wiring gate, the female connector or the male connector can be adapted to the second wiring terminals 15 of different sizes, thereby expanding the application scope of the test tool.
[0067] Optionally, the second lead fixing member 320 is a female connector, and the second terminal 15 is a male connector. A plurality of different types of female connectors are arranged on the second lead fixing plate 310, which can be adapted to different types of male connectors, thereby expanding the scope of application.
[0068] Optionally, the second lead fixing member 320 is a male connector, and the second connecting terminal 15 is a female connector.
[0069] like Figure 4 As shown, in some embodiments, a mounting hole 312 is formed on a side of the second lead fixing plate 310 facing the stator fixing assembly 100 ; a spring connection gate is located in the mounting hole 312 to clamp second wiring terminals 15 of different sizes.
[0070] Further, the spring-connected gate includes a gate 321 and a spring 322; the gate 321 is located in the mounting hole 312 and can move up and down; the bottom end of the spring 322 is connected to the gate 321, and the top end of the spring 322 is connected to the upper side wall of the mounting hole 312. The spring 322 has elastic force and is used to press the gate 321 downward. The gate 321 is pushed upward, and then the second terminal 15 is inserted into the space below the gate 321. Finally, the gate 321 is released, and the gate 321 presses the second terminal 15 downward under the action of the spring 322, so that the second terminal 15 is stably connected in the mounting hole 312.
[0071] Optionally, the spring-connected gate further includes a handle, which is connected to the gate 321 and is used to lift the gate 321 upward for easy operation.
[0072] In some embodiments, the second lead fixing plate 310 is a PCB board, and corresponding inner layer circuits are etched in the conductive slot 311 and the PCB board to ensure that the conductive slot 311 and the rotor lead 13 can be electrically connected.
[0073] In some embodiments, the second lead fixing assembly 300 further includes a second substrate 330;
[0074] Among them, the second lead fixing plate 310 is arranged on the second substrate 330, and the first substrate 220 is provided with a second lead groove 331 along the length direction. The second lead groove 331 is used to limit the rotor lead 13, which can prevent the rotor lead 13 from being entangled or knotted, and make the rotor lead 13 neatly arranged on the second substrate 330.
[0075] In some embodiments, the second lead fixing assembly 300 also includes a second guide member 340; the second lead fixing plate 310 slides with the second substrate 330 along the length direction through the second guide member 340, and can be adapted to the conductive slip ring 10 with rotor leads 13 of different lengths, thereby expanding the scope of application.
[0076] Optionally, the first guide member 230 includes a slide groove and a slider; a slide groove is opened on the first substrate 220 along the length direction; a slider is provided on the corresponding second lead fixing plate 310, and the slider slides in the slide groove, which has a simple structure and reduces costs.
[0077] In some embodiments, the slip ring test fixture further includes a temperature adjustment component; the temperature adjustment component is disposed on the first lead fixing component 200 and / or the second lead fixing component 300, and is used to adjust the test temperature. By setting the temperature adjustment component, the conductive slip ring 10 can be tested at different temperatures to study the effect of temperature on the performance of the conductive slip ring 10.
[0078] Optionally, the temperature regulating component includes a semiconductor cooling / heating plate and a temperature sensor; the semiconductor cooling / heating plate is arranged on the back of the first lead fixing component 200 and the second lead fixing component 300, and the temperature sensor is used to test the temperature of the first lead fixing component 200 and the second lead fixing component 300. The semiconductor cooling / heating plate can heat up or cool down the first lead fixing component 200 and the second lead fixing component 300 according to the detection result of the temperature sensor to ensure that the first lead fixing component 200 and the second lead fixing component 300 are at the target temperature.
[0079] In some embodiments, the slip ring test fixture further includes two transparent covers 500; one transparent cover 500 is provided on the first lead fixing assembly 200; the other transparent cover 500 is provided on the second lead fixing assembly 300. The transparent cover 500 not only plays a protective role, but also does not affect the observation of the conductive slip ring 10. In combination with the temperature adjustment assembly, the conductive slip ring 10 can be placed in an environment of target temperature.
[0080] In some embodiments, the first lead fixing assembly 200 and the second lead fixing assembly 300 have the same structure.
[0081] In some embodiments, the first lead fixing assembly 200 includes a first lead fixing plate 210 and a first lead fixing member; the first lead fixing plate 210 is used to connect to the first end of the test instrument, the first lead fixing member is electrically connected to the first lead fixing plate 210, and the first lead fixing member is also used to be detachably connected to the first terminal 16. The provision of the first lead fixing plate 210 and the first lead fixing member enables the stator lead 14 to be electrically connected to the test instrument to achieve signal transmission.
[0082] Optionally, the first lead fixing member includes a spring wiring gate, a female connector or a male connector.
[0083] In some embodiments, the first lead fixing assembly 200 also includes a first substrate 220; the first lead fixing plate 210 is disposed on the first substrate 220, and the first substrate 220 has a first lead groove 221 along the length direction, and the first lead groove 221 is used to limit the stator lead 14 to prevent the stator lead 14 from being entangled or knotted.
[0084] In some embodiments, the first lead fixing assembly 200 also includes a first guide member 230; the first lead fixing plate 210 slides with the first substrate 220 along the length direction through the first guide member 230, so that the first lead fixing assembly 200 can be adapted to stator leads 14 of different lengths, so that the stator leads 14 can be neatly placed on the first substrate 220.
[0085] Optionally, the first guide member 230 includes a slide groove and a slider; the first substrate 220 has a slide groove along the length direction, and the first lead fixing plate 210 is provided with a slider, and the slider slides in the slide groove, which has a simple structure and reduces costs.
[0086] In some embodiments, the stator fixing assembly 100 includes a stator fixing plate; the stator fixing plate is disposed on the first substrate 220 , and the stator fixing plate is located between the first lead fixing plate 210 and the second lead fixing plate 310 .
[0087] Combine the following Figure 5 and Figure 6 The slip ring test system of the utility model is described in detail. Figure 5 One of the structural schematic diagrams of the slip ring testing system provided by the utility model; Figure 6 This is the second structural schematic diagram of the slip ring testing system provided by the utility model.
[0088] like Figure 5 As shown, a specific embodiment of the second aspect of the utility model provides a slip ring test system. The slip ring test system comprises a test instrument, a controller and a slip ring test fixture of any of the above embodiments; the test instrument is electrically connected to the slip ring test fixture, and the controller is electrically connected to the test instrument and the slip ring test fixture.
[0089] Because this embodiment includes the above-mentioned slip ring testing fixture, it has at least the above-mentioned advantages.
[0090] like Figure 6 As shown, optionally, the test instrument is connected to the first lead fixing assembly 200 and the second lead fixing assembly 300 of the slip ring test fixture, and the controller is electrically connected to the test instrument and the drive assembly 400 of the slip ring test fixture. The test instrument is electrically connected to the conductive slip ring 10 through the first lead fixing assembly 200 and the second lead fixing assembly 300 to achieve transmission of the test signal. The controller controls the drive assembly 400 to make the drive assembly 400 output different rotation speeds, thereby achieving performance testing of the conductive slip ring 10 at different rotation speeds.
[0091] In some embodiments, the test instrument includes a resistance tester and / or a bit error rate tester. By setting the resistance tester, the dynamic resistance at different rotation speeds can be tested in real time. By setting the bit error rate tester, the bit error rate at different rotation speeds can be tested in real time.
[0092] In some embodiments, the temperature adjustment component is electrically connected to the controller to control the working state of the temperature adjustment component to adjust the test temperature and achieve the performance of the conductive slip ring 10 being tested at different temperatures.
[0093] Optionally, the temperature adjustment component includes a temperature sensor and a semiconductor cooling / heating sheet; the temperature sensor and the semiconductor cooling / heating sheet are both electrically connected to the controller; when the actual temperature detected by the temperature sensor is higher than the temperature threshold, the controller outputs a cooling control instruction to control the semiconductor cooling / heating sheet to start cooling operation to achieve cooling. When the actual temperature detected by the temperature sensor is lower than the temperature threshold, the controller outputs a heating control instruction to control the semiconductor cooling / heating sheet to start heating operation to achieve heating.
[0094] In some embodiments, the testing instrument may also be an insulation withstand voltage tester.
[0095] In some embodiments, the slip ring test system further includes a relay and a logic chip; one end of the relay is electrically connected to the rotor lead 13 or the stator lead 14, and is used to control the current on and off between each rotor lead 13 or stator lead 14 and the test instrument; the other end of the relay is electrically connected to one end of the logic chip, and the other end of the logic chip is electrically connected to the controller. The controller controls the on and off of the relay through the logic chip, and then controls the current on and off between each rotor lead 13 or stator lead 14 and the test instrument, thereby completing the real-time impedance monitoring of the corresponding leads with different timing requirements.
[0096] In some embodiments, the test instrument includes a resistance tester and a bit error rate tester, which can simultaneously complete dynamic impedance and bit error rate tests at different speeds and temperatures. Through long-term data accumulation, a relationship model between operating speed, ambient temperature, slip ring dynamic impedance, and bit error rate can be established to guide the application of the conductive slip ring 10 in the future.
[0097] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A slip ring testing tool, characterized in that: include: A stator fixing assembly (100) connected to the stator end (12); A first lead fixing assembly (200) is arranged on one side of the stator fixing assembly (100) along the length direction of the conductive slip ring (10), and the first lead fixing assembly (200) is used to be detachably connected to the stator lead (14) and the first end of the test instrument, so that the stator lead (14) is electrically connected to the test instrument; a second lead fixing assembly (300), wherein the second lead fixing assembly (300) is arranged on a side of the stator fixing assembly (100) away from the first lead fixing assembly (200) along the length direction, and the second lead fixing assembly (300) is used to be detachably connected to the rotor lead (13) and the second end of the test instrument, so that the rotor lead (13) is electrically connected to the test instrument; the second lead fixing assembly (300) is also used to be movably connected to the second end of the test instrument; The driving assembly (400) is used to drive the rotor end (11) and the second lead fixing assembly (300) to rotate synchronously, so that the second lead fixing assembly (300) can move relative to the testing instrument.
2. The slip ring testing tool according to claim 1, characterized in that: The second lead fixing assembly (300) comprises: A second lead fixing plate (310), the second lead fixing plate (310) being provided with a conductive slot (311) around the length direction, the conductive slot (311) being used for being detachably connected to the second end of the test instrument and being slidably matched with the second end of the test instrument around the length direction; The second lead fixing member (320) is arranged on the second lead fixing plate (310), the second lead fixing member (320) is electrically connected to the conductive groove (311), and the second lead fixing member (320) is used for detachably connecting to the second connecting terminal (15).
3. The slip ring testing tool according to claim 2, characterized in that: The second lead fixing member (320) comprises a spring wiring gate, a female connector or a male connector.
4. The slip ring testing tool according to claim 3, characterized in that: The second lead fixing assembly (300) further comprises: A second substrate (330), the second lead fixing plate (310) is arranged on the second substrate (330), the second substrate (330) is provided with a second lead groove (331) along the length direction, and the second lead groove (331) is used to limit the rotor lead (13).
5. The slip ring testing tool according to claim 4, characterized in that: The second lead fixing assembly (300) further comprises: A second guide member (340), wherein the second lead fixing plate (310) is slidably matched with the second substrate (330) along the length direction via the second guide member (340).
6. The slip ring testing tool according to claim 1, characterized in that: The driving assembly (400) comprises: A first driving member (410) is used to be connected to the rotor end (11) to drive the rotor end (11) to rotate; The second driving member is connected to the second lead fixing assembly (300) so as to make the second lead fixing assembly (300) and the rotor end (11) rotate synchronously.
7. The slip ring testing tool according to claim 1, characterized in that: Also includes: A temperature adjustment component is provided on the first lead fixing component (200) or / and the second lead fixing component (300) and is used to adjust the test temperature.
8. The slip ring testing tool according to any one of claims 1 to 7, characterized in that: Also includes: Two transparent covers (500), one of the transparent covers (500) is disposed on the first lead fixing assembly (200); and the other of the transparent covers (500) is disposed on the second lead fixing assembly (300).
9. A slip ring testing system, characterized in that: It comprises a test instrument, a controller and the slip ring test fixture according to any one of claims 1 to 8; the test instrument is electrically connected to the slip ring test fixture, and the controller is electrically connected to the test instrument and the slip ring test fixture.
10. The slip ring testing system according to claim 9, characterized in that: The testing instrument includes a resistance tester and / or a bit error rate tester.