Pressure-resistant power line

By using structures such as outer sheath, outer tensile partition, cross sandwich, side buffer layer and internal shielding layer on the power line, the existing compression resistance problem is solved, and higher compression resistance and tensile performance and power-on safety are achieved.

CN222672657UActive Publication Date: 2025-03-25QIDONG YONGXIANG MECHANICAL & ELECTRICAL CO LTD
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Patent Information

Application Number
CN202421203100.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-25
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

When existing pressure-resistant power cords face unfavorable factors such as wind, rain, vibration, etc., the pressure-resistant effect is limited, making it difficult to maintain a stable working state.

Method used

The structures of the outer sheath, the outer tensile partition, the cross sandwich, the side buffer layer and the internal shielding layer are adopted. Through the combination of the cross sandwich and the side buffer layer, the compressive and tensile performance of the power line is enhanced, and an insulating structure is formed through the internal shielding layer to prevent current and voltage leakage.

Benefits of technology

It significantly improves the compressive and tensile performance of the power cord, ensuring that the power cord can maintain a stable and safe working state when facing external pressure and impact.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a compression-resistant power line, and relates to the technical field of power lines, the compression-resistant power line comprises an outer sheath, the inner surface of the outer sheath is provided with a plurality of groups of outer side tensile partition plates, and the outer surface of one side, close to the outer sheath, of each outer side tensile partition plate is provided with a buffer pad; the outer surfaces of the sides, away from the outer sheath, of the multiple sets of outer side tensile partition plates are fixedly connected with an outer tensile main body, the inner wall of the outer tensile main body is evenly provided with four sets of cross interlayers and side buffer layers, and the outer surfaces of the two sides of each set of cross interlayer are provided with the side buffer layers. The periphery of one side, far away from the outer sheath, of each of the four groups of cross interlayers and the eight groups of side buffer layers is provided with a central reinforcing core, through the cooperation of the above structure, the insulation performance and the compression and tension resistance of the power line can be effectively improved, and the service life of the power line is prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of power lines, in particular to a pressure-resistant power line. Background Art

[0002] Pressure-resistant power cables are a key component of power transmission, especially in industries such as industry and construction, where power cables need to withstand greater pressure and impact. Therefore, it is crucial to develop power cables with excellent pressure resistance. Traditional power cables have limitations in terms of pressure resistance. The new pressure-resistant power cables significantly improve their pressure resistance and service life by using high-strength materials and advanced processes, meeting the stringent requirements of modern power transmission.

[0003] The utility model with the announcement number of Chinese CN219676949U discloses a breathable pressure-resistant power cable, including a power core, a plurality of pressure-resistant frames are arranged outside the power core, each pressure-resistant frame is arranged as an arc-shaped strip structure, and is arranged in a corresponding annular direction and wrapped around the outside of the power core to cover the entire power core; and the size of each pressure-resistant frame is set accordingly, so that a breathable gap is formed between adjacent pressure-resistant frames. The traditional cables of this device are all layered structures in order to increase pressure resistance, and heat is difficult to transfer out.

[0004] In the process of implementing this application, it was found that the technology has the following problems: in the above patent documents, the power cord only uses the limited activity of the slot and the plug rod to resist pressure, and the pressure resistance effect is limited. It is difficult to ensure that it can still maintain a stable working state when facing adverse factors such as wind, rain, and vibration.

[0005] For this purpose, a pressure-resistant power cord is proposed. Utility Model Content

[0006] The purpose of the utility model is to improve the compression and tensile performance of the power line, and to effectively resist tensile pressure and insulate the power line. The present application provides a compression-resistant power line.

[0007] The technical solution adopted by the utility model is as follows:

[0008] A pressure-resistant power cord, comprising an outer sheath, wherein a plurality of groups of outer tensile baffles are arranged on the inner surface of the outer sheath, a buffer pad is arranged on the outer surface of the outer tensile baffle close to the outer sheath, and an external tensile body is fixedly connected to the outer surface of the outer tensile baffle away from the outer sheath;

[0009] The inner wall of the external tensile body is evenly provided with cross interlayers and side buffer layers, the cross interlayers are provided in four groups, and the side buffer layers are provided on the outer surfaces of both sides of each group of the cross interlayers, and a central reinforcement core is provided on the periphery of the four groups of the cross interlayers and the eight groups of the side buffer layers away from the outer sheath.

[0010] Furthermore, a plurality of groups of filling ropes are arranged inside each group of the cross interlayers, and the plurality of groups of filling ropes are arranged in parallel in the corresponding cross interlayers, and the filling ropes are made of polypropylene material.

[0011] Furthermore, the four groups of cross-layers separate the eight groups of side buffer layers into four pairs, and an inner sheath is arranged between each pair of side buffer layers.

[0012] Furthermore, a plurality of groups of curved pressure-bearing parts are disposed around the inside of each group of the inner sheaths, an internal shielding layer is disposed on a side of the plurality of groups of curved pressure-bearing parts away from the inner sheath, and a wire core is disposed inside each group of the internal shielding layers.

[0013] Furthermore, each group of the inner sheaths is provided with a main body filler between the corresponding side buffer layers, and the main body filler is made of PE material.

[0014] Furthermore, the cross interlayer, the curved pressure bearing member, the inner sheath and the inner shielding layer are all distributed along the length direction of the wire core.

[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0016] 1. In the utility model, a pressure-resistant power cord is provided with an outer sheath made of TPU material on its periphery, which has super wear resistance, so that the power cord can still maintain good performance during long-term use, and an outer tensile baffle is provided inside the outer sheath to ensure that the power cord can still work normally under external violent impact or pressure conditions. Four groups of cross interlayers are symmetrically arranged inside the external tensile body, and several groups of filling ropes are arranged inside the cross interlayers. The filling ropes are made of polypropylene material to improve the mechanical buffering effect of the cable and improve the appearance quality.

[0017] 2. In the utility model, an inner sheath is arranged between each pair of side buffer layers to strengthen the pressure protection of the wire core. When facing adverse factors such as wind, rain, vibration, etc., the bent pressure-bearing parts are deformed to reduce the loss of pressure on the internal wire core. At the same time, a main body filler is added between the side buffer layer and the inner sheath, which helps the cable to maintain its structural integrity and stability when subjected to external pressure. An internal shielding layer is arranged on the periphery of the corresponding wire core to form an insulating structure to prevent current and voltage leakage and ensure the power-on safety of the power cord. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the external tensile component of the utility model;

[0020] Figure 3 It is a cross-sectional view of the utility model;

[0021] Figure 4 For this utility model Figure 3 Detail of point A in the middle.

[0022] In the figure: 1-outer sheath; 2-side buffer layer; 3-main body filler; 4-outer tensile partition; 5-wire core; 6-center reinforcing core; 7-cross interlayer; 8-filling rope; 9-buffer pad; 10-bent pressure-bearing part; 11-external tensile body; 12-inner shielding layer; 13-inner sheath. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0024] Reference Figure 1-Figure 4 A pressure-resistant power cord comprises an outer sheath 1, wherein the inner surface of the outer sheath 1 is provided with a plurality of groups of outer tensile baffles 4, the outer surface of the outer tensile baffles 4 close to the outer sheath is provided with a buffer pad 9, the outer surface of the outer tensile baffles 4 away from the outer sheath is fixedly connected with an external tensile body, the inner wall of the external tensile body 1 is evenly provided with cross interlayers 7 and side buffer layers 2, four groups of cross interlayers 7 are provided, and the outer surfaces of both sides of each group of cross interlayers 7 are provided with side buffer layers 2, and the four groups of cross interlayers 7 and the eight groups of side buffer layers 2 are provided with a central reinforcing core 6 on the periphery of the side away from the outer sheath 1. Specifically, through the cooperation of the above structures, the insulation and compression and tensile resistance of the power cord can be effectively improved, and the life of the power cord can be improved.

[0025] Reference Figure 1-Figure 4, each group of cross interlayers 7 is provided with several groups of filling ropes 8, and several groups of filling ropes 8 are arranged in parallel in the corresponding cross interlayers 7. The filling ropes 8 are made of polypropylene material. Specifically, several filling ropes 8 made of polypropylene material are arranged in parallel in each group of cross interlayers 7. The filling ropes 8 are made of polypropylene material to improve the mechanical buffering effect of the cable and improve the appearance quality. The four groups of cross interlayers 7 divide the eight groups of side buffer layers 2 into four pairs. An inner sheath 13 is provided between each pair of side buffer layers 2. Specifically, an inner sheath 13 is provided between each pair of side buffer layers 2 to strengthen the pressure protection of the wire core 5. When facing adverse factors such as wind, rain, and vibration, the bending pressure bearing member 10 produces deformation to reduce the loss of pressure on the internal wire core 5.

[0026] Reference Figure 1-Figure 4 , each group of inner sheaths 13 is surrounded by several groups of curved pressure-bearing parts 10, and several groups of curved pressure-bearing parts 10 are provided with internal shielding layers 12 on the side away from the inner sheath 13, and each group of internal shielding layers 12 is provided with a wire core 5. Specifically, the curved pressure-bearing parts 10 not only enhance the pressure resistance of the overall structure, but also improve the stability. On the side of the curved pressure-bearing parts 10 away from the inner sheath 13, the internal shielding layer 12 is provided to effectively shield external electromagnetic interference. Each group of inner sheaths 13 is provided with a main body filler 3 between the corresponding side buffer layers 2, and the main body filler 3 is made of PE material. Specifically, this helps the cable maintain its structural integrity and stability when subjected to external pressure.

[0027] Reference Figure 1-Figure 4 The cross-layer 7, the curved pressure-bearing member 10, the inner sheath 13 and the inner shielding layer 12 are all distributed along the length direction of the core 5. Specifically, this design enables the entire structure to evenly disperse and withstand external pressure while maintaining continuity, thereby improving the overall compression resistance.

[0028] The implementation principle of a pressure-resistant power line embodiment of the present application is:

[0029] A pressure-resistant power cord is provided with an outer sheath 1 made of TPU material on its periphery, which has super wear resistance, so that the power cord can still maintain good performance during long-term use. An outer tensile baffle 4 is provided inside the outer sheath 1 to ensure that the power cord can still work normally under external violent impact or pressure conditions. Four groups of cross interlayers 7 are symmetrically arranged inside the external tensile body 11, and several groups of filling ropes 8 are arranged inside the cross interlayers 7. The filling ropes 8 are made of polypropylene material to improve the mechanical buffering effect of the cable and improve the appearance quality.

[0030] On the other hand, an inner sheath 13 is arranged between each pair of side buffer layers 2 to strengthen the pressure protection of the core 5. When facing adverse factors such as wind, rain, and vibration, the bent pressure-bearing part 10 is deformed to reduce the pressure loss to the internal core 5. At the same time, a main body filler 3 is added between the side buffer layer 2 and the inner sheath 13, which helps the cable to maintain its structural integrity and stability when subjected to external pressure. An internal shielding layer 12 is arranged on the periphery of the core 5 to form an insulating structure to prevent current and voltage leakage and ensure the power supply safety of the power cord.

[0031] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A pressure-resistant power cord, comprising an outer sheath (1), characterized in that: The inner surface of the outer sheath (1) is provided with a plurality of groups of outer tensile baffles (4), the outer surface of the outer tensile baffles (4) close to the outer sheath (1) is provided with a buffer pad (9), and the outer surface of the outer tensile baffles (4) away from the outer sheath (1) is fixedly connected with an external tensile body (11); The inner wall of the external tensile body (11) is evenly provided with cross interlayers (7) and side buffer layers (2), the cross interlayers (7) are provided in four groups, and the side buffer layers (2) are provided on the outer surfaces of both sides of each group of the cross interlayers (7), and a central reinforcing core (6) is provided on the periphery of the four groups of the cross interlayers (7) and the eight groups of the side buffer layers (2) away from the outer sheath (1).

2. A pressure-resistant power cord according to claim 1, characterized in that: A plurality of groups of filling ropes (8) are arranged inside each group of the cross interlayers (7), and the plurality of groups of the filling ropes (8) are arranged in parallel in the corresponding cross interlayers (7), and the filling ropes (8) are made of polypropylene material.

3. A pressure-resistant power cord according to claim 2, characterized in that: The four groups of cross-layers (7) separate the eight groups of side buffer layers (2) into four pairs, and an inner sheath (13) is provided between each pair of side buffer layers (2).

4. A pressure-resistant power cord according to claim 3, characterized in that: A plurality of groups of curved pressure-bearing parts (10) are disposed around the interior of each group of the inner sheaths (13); an internal shielding layer (12) is disposed on a side of the plurality of groups of the curved pressure-bearing parts (10) away from the inner sheaths (13); and a wire core (5) is disposed inside each group of the internal shielding layers (12).

5. A pressure-resistant power cord according to claim 4, characterized in that: Each group of the inner sheaths (13) is provided with a main body filler (3) between the corresponding side buffer layers (2), and the main body filler (3) is made of PE material.

6. A pressure-resistant power cord according to claim 4, characterized in that: The cross interlayer (7), the curved pressure bearing member (10), the inner sheath (13) and the inner shielding layer (12) are all distributed along the length direction of the wire core (5).

Citation Information

Patent Citations

  • Breathable voltage-resistant power cable

    CN219676949U