Dry-type electric reactor forming and curing device
By designing a molding and curing device for dry reactors, the problem of deformation of the coil during drying is solved by using limit abutment technology, and the curing effect and stability are improved.
Patent Information
- Application Number
- CN202421152366.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-24
AI Technical Summary
During the drying process, since both ends of the coil are not constrained, deformation is easily encountered during the curing process, affecting the curing effect of the coil.
A dry reactor forming and curing device is designed. By limiting the two ends of the coil body, the supporting frame, busbar, mounting plate, extension arms and limit block are used to ensure that the coil does not deform during the curing process.
Effectively prevent the coil from deforming during the curing process, ensure the stability of the geometric shape and structure of the coil, which is conducive to the stable progress of the curing process and improve the curing effect.
Smart Images

Figure CN222672793U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reactors, in particular to a dry-type reactor forming and curing device. Background Art
[0002] The dry-type reactor coil is tightened and fixed by epoxy wire drawing between the busbar and the winding, so that the winding and the busbar are spliced and fixed as a whole. The busbar is generally divided into two groups, upper and lower, and multiple groups of busbars are staggered to form a whole. Each busbar arm of the upper and lower busbars corresponds to each other. Since the dry-type reactor coil adopts the wet winding process, the coil needs to be put into the furnace for drying and curing after winding. During the curing process, the coil end encapsulation will gradually change from wet to dry.
[0003] After searching, the Chinese patent application number CN219956120U discloses a dry-type inductor forming and curing device, including a plurality of brackets arranged along the circumferential direction of the coil, and adjacent brackets are connected by a first oblique reinforcement plate and a second oblique reinforcement plate arranged crosswise, the bracket includes two bracket side plates arranged at an angle, a first connecting plate is provided at both ends of the first oblique reinforcement plate, a second connecting plate is provided at both ends of the second oblique reinforcement plate, and the first connecting plate and the second connecting plate are respectively fixed to the corresponding bracket side plates, and in addition, a slot is provided in the middle of the second oblique reinforcement plate for the corresponding first oblique reinforcement plate to pass through, the upper end of the bracket is connected to the corresponding upper bus arm of the upper bus on the upper side of the coil, and the lower end of the bracket is connected to the corresponding lower bus arm of the lower bus on the lower side of the coil.
[0004] However, in actual use, it was found that although the first connecting plate and the second connecting plate can limit the outside of the coil, the internal coil is wound. During the drying process, since the two ends of the coil are not constrained, it is inevitable that deformation will occur during the curing process, affecting the curing effect of the coil. Utility Model Content
[0005] The utility model aims to solve the problem in the prior art that the two ends of the coil are not constrained during the drying process and thus inevitably deform during the curing process, which affects the curing effect of the coil, and proposes a dry-type reactor forming and curing device.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A dry-type reactor forming and curing device comprises a support frame, and also comprises: two groups of symmetrically arranged busbars, which are detachably connected to the two ends of the support frame, wherein a circular notch is opened on the busbar, a mounting plate is connected in the circular notch for lifting, an extension arm is fixedly connected to the mounting plate, and a limiting block is fixedly connected to the extension arm; a coil body is arranged between the two groups of busbars, and when the mounting plate moves from the inside of the circular notch to the outside, the extension arm abuts against the two ends of the coil body.
[0008] In order to facilitate the reciprocating lifting and lowering of the mounting plate, preferably, a reciprocating screw rod is rotatably connected in the circular slot, the mounting plate is threadedly connected to the reciprocating screw rod, and the mounting plate fits against the inner wall of the circular slot.
[0009] In order to facilitate the twisting and rotating of the reciprocating screw rod, preferably, one end of the reciprocating screw rod away from the mounting plate is fixedly connected with a twisting plate.
[0010] In order to facilitate the limiting of the extension arm, preferably, an extension plate is fixedly connected to the bus bar, a limiting groove is provided on the extension plate, and the extension arm fits against the inner wall of the limiting groove.
[0011] In order to facilitate supporting the busbar, preferably, a support seat is fixedly connected to the busbar.
[0012] In order to facilitate the limiting of the two ends of the coil body, preferably, the limiting blocks are arranged in multiple groups at equal intervals.
[0013] Compared with the prior art, the utility model provides a dry-type reactor forming and curing device, which has the following beneficial effects:
[0014] 1. The dry-type reactor forming and curing device can effectively prevent the coil body from being deformed during the curing process by limiting the two ends of the coil body.
[0015] The parts not involved in the device are the same as the existing technology or can be implemented by using the existing technology. The utility model can limit the two ends of the coil body to offset each other, which can reduce the deformation of the coil and ensure the stability of the geometric shape and structure of the coil, which is conducive to the stable progress of the curing process and improves the curing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional structural schematic diagram of a dry-type reactor forming and curing device proposed by the utility model;
[0017] Figure 2 This is a partial structural schematic diagram of a dry-type reactor forming and curing device proposed by the utility model;
[0018] Figure 3A schematic diagram of the planar structure of a dry-type reactor forming and curing device proposed in the utility model Figure 1 ;
[0019] Figure 4 A schematic diagram of the planar structure of a dry-type reactor forming and curing device proposed in the utility model Figure 2 .
[0020] In the figure: 1, support frame; 101, bus bar; 102, support seat; 2, circular notch; 201, reciprocating screw rod; 202, torsion plate; 3, mounting plate; 4, extension arm; 5, limit block; 6, extension plate; 601, limit slot; 7, coil body. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0023] Example:
[0024] Reference Figure 1-Figure 4 A dry-type reactor forming and curing device comprises a support frame 1 and two groups of symmetrical busbars 101 (the busbars 101 are fixed to form a whole by staggered splicing), a support seat 102 is fixedly connected to the busbar 101 for support, and the two groups of symmetrical busbars 101 are detachably connected to the two ends of the support frame 1, and can be limited by locking bolts or locking screws, a circular notch 2 is also provided on the busbar 101, and a rotatable reciprocating screw 201 is also installed in the circular notch 2, and then the mounting plate 3 is threadedly connected to the reciprocating screw The rod 201 is on the mounting plate 3, and the mounting plate 3 is fitted with the inner wall of the circular slot 2. A torsion plate 202 is fixedly connected to the end of the reciprocating screw 201 away from the mounting plate 3. By rotating the torsion plate 202, the reciprocating screw 201 can be rotated, so that the mounting plate 3 can be lifted and lowered on the reciprocating screw 201. An extension arm 4 is also installed on the mounting plate 3, and an extension plate 6 is also installed on the bus 101. A limiting groove 601 is opened on the extension plate 6, and then the extension arm 4 is fitted with the inner wall of the limiting groove 601, so that the extension arm 4 is limited.
[0025] In addition, refer to Figure 2 A plurality of groups of equally spaced limit blocks 5 are fixedly connected to the extension arm 4, and the number of the limit blocks 5 can be adjusted and installed according to the number of coil windings installed on the dry-type inductor, and the number range can be (5-20 groups). The preferred number in the device can be 11 groups. In addition, a coil body 7 is also arranged between the two groups of bus bars 101, and the coil body 7 in the device is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and the operator is required to adjust the number of the limit blocks 5 according to the actual diameter specification of the coil body 7.
[0026] It needs to be explained that when the coil body 7 set in the dry-type inductor needs to be put into the furnace for drying, the coil body 7 can be placed between two groups of symmetrically arranged bus bars 101, and then the support frame 1 can be limited to the installation position by means of locking bolts or locking screws. At this time, the torsion plate 202 can be rotated to drive the reciprocating screw 201 to rotate, and then the reciprocating screw 201 drives the installation plate 3 to rise and fall in the circular groove 2, and then drives the extension arm 4 to abut against the two sides of the coil body 7, and the two ends of the coil body 7 are located between the two groups of limit blocks 5, and then the two ends of the coil body 7 can be limited and abutted, which can effectively prevent the coil body 7 from being deformed during the curing process. During the curing process, (the encapsulation of the coil end will gradually change from a wet state to a dry state, and this state change may cause deformation of the coil), the deformation of the coil can be reduced by limiting and abutting, ensuring the stability of the geometric shape and structure of the coil, which is beneficial to the stable progress of the curing process and improves the curing effect.
[0027] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A dry-type reactor forming and curing device, comprising a support frame (1), characterized in that: Also includes: Two groups of symmetrically arranged busbars (101) are detachably connected to the two ends of the support frame (1). The busbar (101) is provided with a circular notch (2), a mounting plate (3) is connected in a lifting manner in the circular notch (2), an extension arm (4) is fixedly connected to the mounting plate (3), and a limit block (5) is fixedly connected to the extension arm (4); The coil body (7) is arranged between the two groups of bus bars (101), and when the mounting plate (3) moves from the inside of the circular slot (2) to the outside, the extension arm (4) abuts against both ends of the coil body (7).
2. A dry-type reactor forming and curing device according to claim 1, characterized in that: A reciprocating screw rod (201) is rotatably connected in the circular slot (2), the mounting plate (3) is threadedly connected to the reciprocating screw rod (201), and the mounting plate (3) fits against the inner wall of the circular slot (2).
3. A dry-type reactor forming and curing device according to claim 2, characterized in that: One end of the reciprocating screw rod (201) away from the mounting plate (3) is fixedly connected to a torsion plate (202).
4. The dry-type reactor forming and curing device according to claim 1, characterized in that: An extension plate (6) is fixedly connected to the busbar (101), a limiting groove (601) is provided on the extension plate (6), and the extension arm (4) is in contact with the inner wall of the limiting groove (601).
5. The dry-type reactor forming and curing device according to claim 1, characterized in that: A support seat (102) is fixedly connected to the busbar (101).
6. The dry-type reactor forming and curing device according to claim 1, characterized in that: The limit blocks (5) are arranged in multiple groups at equal intervals.
Citation Information
Patent Citations
Dry-type reactor in-furnace drying and reinforcing device
CN219956120U