Tea withering fermenter
By setting up vibration components and fans in the tea withering fermenter, the problem of poor tea accumulation and withering effect is solved, the uniform drying of tea and the improvement of withering effect is achieved, and the aroma, taste and soup color of tea is improved.
Patent Information
- Application Number
- CN202421228696.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing tea withering fermenters have problems with tea accumulation and poor effect, which leads to inconsistent degree of withering in different locations and the inability to effectively dry the moisture on the surface of the tea.
A tea withering fermenter was designed, and the vibration components and fans were installed. The vibration assembly uses a combination of motor, shaft, hoist, pulley and spring to achieve vibration of the drying box and prevent tea from accumulation. The fan quickly drys the tea leaves by heating the air to improve the withering effect.
Effectively prevent tea accumulation, ensure that the tea is evenly dried during the entire withering process, improve the withering effect, and promote the improvement of the aroma, taste and soup color of the tea.
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Figure CN222675405U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea production and discloses a tea withering and fermenting device. Background Art
[0002] The withering process is an important process in tea processing and is applicable to all major types of tea. The fresh leaves are spread out at a certain thickness, and the moisture of the fresh tea leaves is evaporated under suitable temperature and humidity, the substances contained in the leaves are transformed, and the tea leaves are wilted. The freshly picked leaves have a high moisture content and are not suitable for direct processing and should be avoided from stacking. The main purpose of withering is to reduce the moisture content of the fresh leaves and branches, promote the activity of fresh leaf enzymes, and make the substances contained in the leaves undergo appropriate physical and chemical changes. The chemical reactions produced by the withering process involve a wide range of areas and are closely related to the subsequent processing of the tea leaves as well as the aroma, taste, and soup color of the tea leaves. A good withering process makes the finished tea leaves have a higher and longer aroma, a fresher taste, and a brighter soup color.
[0003] However, the patents in the prior art have the following disadvantages:
[0004] (1) The tea leaves will pile up together, resulting in inconsistent with the degree of withering of the plugs in different positions.
[0005] (2) The withering effect is poor and the moisture on the surface of the tea leaves cannot be effectively dried. Utility Model Content
[0006] The utility model aims to provide a tea withering and fermenting device, which solves the problems of tea accumulation and poor withering effect in the prior art by arranging a vibration component and a fan.
[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] A tea withering and fermenting device, comprising:
[0009] A drying box, wherein a notch is provided on the bottom surface of the drying box, a feed port is provided on the top of the drying box, a guide pipe is provided at the bottom of the feed port, the guide pipe is fixedly connected to the drying box, and a collecting pipe is provided at the bottom of the drying box;
[0010] A placement seat, wherein the placement seat is located inside the drying box;
[0011] A drying box, the drying box is located at the upper end of the placement seat, a bottom plate is slidably connected inside the drying box, and the bottom plate and the notch are located at the same height;
[0012] A vibration component, wherein the vibration component is located below the placement seat;
[0013] A fermentation tank, wherein the bottom end of the collecting pipe is fixedly connected to the fermentation tank, and a discharge pipe is provided at the bottom end of the fermentation tank, and a valve is provided inside the discharge pipe;
[0014] A fan, wherein the bottom end of the fan is fixedly connected to the drying box.
[0015] Furthermore, the vibration assembly comprises:
[0016] Sliding columns, there are four sliding columns, the sliding columns are located at the four corners of the placement seat, the placement seat is sleeved with the sliding columns, and the upper ends of the sliding columns are provided with fixing plates, and the fixing plates are fixedly connected to the drying box;
[0017] a second spring, the second spring being sleeved on the sliding column, and the second spring being located between the fixing plate and the placing seat;
[0018] A rotating shaft, both left and right ends of the rotating shaft are rotatably connected to the drying box, and both left and right ends of the rotating shaft are provided with push rods;
[0019] The motor has a left end fixedly connected to the drying box, and one end of the rotating shaft is fixedly connected to the motor.
[0020] Furthermore, a limiting ring is provided at the bottom end of the sliding column, and a buffer pad is provided at the upper end of the limiting ring.
[0021] Furthermore, the upper end of the push rod is rotatably connected to a pulley, and the upper end of the pulley contacts the placement seat.
[0022] Furthermore, an air supply pipe is provided at the left end of the fan, a heater is provided on the surface of the air supply pipe, and a branch pipe is provided at the bottom end of the air supply pipe.
[0023] Furthermore, the branch pipe is fixedly connected to the drying box, and both ends of the branch pipe are provided with air heads, and the air heads are located inside the drying box.
[0024] The utility model provides a tea withering and fermenting device, which has the following beneficial effects:
[0025] (1) The utility model solves the problem of tea accumulation in the existing tea withering and fermenting device by providing a vibration component. The motor can drive the top rod to rotate through the rotating shaft, and the pulley contacts the placement seat to lift it up. Then the second spring uses the elastic force to push the placement seat back to its original position. This is repeated to make the drying box vibrate and the tea leaves roll, thereby preventing the tea leaves from piling up.
[0026] (2) The utility model solves the problem of poor withering effect of the existing tea withering and fermentation devices by providing a fan. The fan conveys air to the wind head through the air duct and the branch pipe, and finally blows the air to the drying box. After the air is heated by the heater, the tea leaves can be dried quickly, thereby improving the drying effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0028] Figure 1 This is a three-dimensional structural schematic diagram of a tea withering and fermenting device according to the utility model;
[0029] Figure 2 This is a three-dimensional structural schematic diagram of a tea withering and fermenting device according to the utility model from another angle;
[0030] Figure 3 This is a schematic diagram of the internal three-dimensional structure of a tea withering and fermenting device of the utility model;
[0031] Figure 4 This is a cross-sectional view of a tea withering and fermenting device according to the utility model;
[0032] Figure 5 The utility model is a tea withering and fermenting device Figure 4 Enlarged view of point A in the middle;
[0033] Wherein: 1. drying box; 101. notch; 102. feed port; 103. guide pipe; 104. collecting pipe; 2. placement seat; 3. drying box; 301. bottom plate; 4. vibration assembly; 401. sliding column; 402. fixing plate; 403. second spring; 404. limiting ring; 405. buffer pad; 406. rotating shaft; 407. push rod; 408. pulley; 409. motor; 5. fermentation tank; 501. discharge pipe; 502. valve; 6. fan; 601. air duct; 602. heater; 603. branch pipe; 604. wind head. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] See also Figure 1-5A tea withering and fermenting device comprises a drying box 1, a notch 101 is provided on the bottom surface of the drying box 1, a feed port 102 is provided above the drying box 1, a guide tube 103 is provided at the bottom of the feed port 102, the guide tube 103 is fixedly connected to the drying box 1, a collecting tube 104 is provided at the bottom of the drying box 1, a placement seat 2 is provided inside the drying box 1, a drying box 3 is provided at the top of the placement seat 2, the guide tube 103 can guide tea leaves into the drying box 3 to prevent tea leaves from being scattered outside the drying box 3, a bottom plate 301 is slidably connected inside the drying box 3 to carry tea leaves, and the bottom plate 301 is at the same height as the slot 101, and the bottom plate 301 can be pulled out through the slot 101 to make the tea leaves fall. A vibration component 4 is provided under the placement seat 2 to vibrate the drying box 3 to prevent the tea leaves from piling up. A fermentation tank 5 is provided at the bottom of the collecting pipe 104 to ferment the tea leaves. The collecting pipe 104 can collect the tea leaves dropped from above and transport them to the fermentation tank 5. A discharge pipe 501 is provided at the bottom of the fermentation tank 5 to discharge the processed tea leaves. A valve 502 is provided inside the discharge pipe 501, and a fan 6 is provided at the top of the drying box 1.
[0036] Specifically, the vibration assembly 4 includes a slide post 401, and there are four slide posts 401. The slide posts 401 are located at the four corners of the placement seat 2. The placement seat 2 is sleeved with the slide posts 401, and the placement seat 2 can move up and down along the slide posts 401. The bottom end of the slide post 401 has a limit ring 404, which can prevent the placement seat 2 from separating from the slide post 401. The upper end of the limit ring 404 has a buffer pad 405, which can provide a buffer for the placement seat 2. The upper end of the slide post 401 has a fixed plate 402, and the fixed plate 402 is fixedly connected to the drying box 1. The slide post 40 1 is sleeved with a second spring 403, which is located between the fixed plate 402 and the placement seat 2 and can push the placement seat 2. A rotating shaft 406 is rotatably connected inside the drying box 1, and a motor 409 is fixedly connected to one end of the rotating shaft 406. The motor 409 can control the rotation of the rotating shaft 406. There are push rods 407 on the left and right ends of the rotating shaft 406. The upper end of the push rod 407 is rotatably connected to a pulley 408. The upper end of the pulley 408 contacts the placement seat 2, and the pulley 408 can squeeze the placement seat 2 to make it move.
[0037] Through the above technical solution, the motor 409 can drive the top rod 407 to rotate through the rotating shaft 406, and the pulley 408 contacts the placement seat 2 to lift it up, and then the second spring 403 uses the elastic force to push the placement seat 2 back to its original position. This is repeated to make the drying box 3 vibrate and the tea leaves roll, thereby preventing the tea leaves from piling up and affecting processing.
[0038] Specifically, there is an air supply pipe 601 at the left end of the fan 6, and a heater 602 is provided on the surface of the air supply pipe 601, which can heat the air in the air supply pipe 601. There is a branch pipe 603 at the bottom end of the air supply pipe 601, and the branch pipe 603 is fixedly connected to the drying box 1. There are wind heads 604 at both ends of the branch pipe 603, and the wind heads 604 are located inside the drying box 1.
[0039] Through the above technical solution, the fan 6 conveys the hot air to the wind head 604 through the air delivery pipe 601 and the branch pipe 603, and finally blows the hot air to the drying box 3 to dry the tea leaves.
[0040] When in use, first pour the tea leaves from the feed port 102, and the tea leaves fall into the drying box 3 through the guide pipe 103. At this time, the fan 6 conveys the hot air to the wind head 604 through the air delivery pipe 601 and the branch pipe 603, and finally blows it to the drying box 3 to dry the tea leaves. During the drying process, the motor 409 can drive the top rod 407 to rotate through the rotating shaft 406, and the pulley 408 contacts the placement seat 2 to lift it up, and then the second spring 403 uses the elastic force to push the placement seat 2 back to its original position, and so on and so forth, so that the drying box 3 vibrates and the tea leaves roll, thereby preventing the tea leaves from piling up and affecting the processing. After withering is completed, the bottom plate 301 is pulled out through the slot 101, and the tea leaves are then dropped. The collecting pipe 104 collects the tea leaves that fall from above and conveys them to the inside of the fermentation tank 5. After the tea leaves have completed fermentation in the fermentation tank 5, the valve 502 is opened and the tea leaves can be discharged through the discharge pipe 501.
[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0042] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A tea withering and fermenting device, characterized in that: include: A drying box (1), wherein a notch (101) is provided on the bottom surface of the drying box (1), a material inlet (102) is provided on the top of the drying box (1), a guide pipe (103) is provided at the bottom of the material inlet (102), the guide pipe (103) is fixedly connected to the drying box (1), and a collecting pipe (104) is provided at the bottom of the drying box (1); A placement seat (2), wherein the placement seat (2) is located inside the drying box (1); A drying box (3), the drying box (3) being located at the upper end of the placement seat (2), the drying box (3) being slidably connected to a bottom plate (301) inside, the bottom plate (301) being located at the same height as the notch (101); A vibration component (4), wherein the vibration component (4) is located below the placement seat (2); A fermentation tank (5), wherein the bottom end of the collecting pipe (104) is fixedly connected to the fermentation tank (5), and a discharge pipe (501) is provided at the bottom end of the fermentation tank (5), and a valve (502) is provided inside the discharge pipe (501); A fan (6), wherein the bottom end of the fan (6) is fixedly connected to the drying box (1).
2. A tea withering and fermenting device according to claim 1, characterized in that: The vibration component (4) comprises: Sliding columns (401), there are four sliding columns (401), the sliding columns (401) are located at the four corners of the placement seat (2), the placement seat (2) is sleeved with the sliding columns (401), and a fixing plate (402) is provided at the upper end of the sliding column (401), and the fixing plate (402) is fixedly connected to the drying box (1); A second spring (403), the second spring (403) is sleeved on the sliding column (401), and the second spring (403) is located between the fixing plate (402) and the placement seat (2); A rotating shaft (406), the left and right ends of the rotating shaft (406) are rotatably connected to the drying box (1), and the left and right ends of the rotating shaft (406) are provided with push rods (407); A motor (409), wherein the left end of the motor (409) is fixedly connected to the drying box (1), and one end of the rotating shaft (406) is fixedly connected to the motor (409).
3. A tea withering and fermenting device according to claim 2, characterized in that: A limiting ring (404) is provided at the bottom end of the sliding column (401), and a buffer pad (405) is provided at the upper end of the limiting ring (404).
4. A tea withering and fermenting device according to claim 2, characterized in that: The upper end of the push rod (407) is rotatably connected to a pulley (408), and the upper end of the pulley (408) contacts the placement seat (2).
5. The tea withering and fermenting device according to claim 1, characterized in that: An air delivery pipe (601) is provided at the left end of the fan (6), a heater (602) is provided on the surface of the air delivery pipe (601), and a branch pipe (603) is provided at the bottom end of the air delivery pipe (601).
6. A tea withering and fermenting device according to claim 5, characterized in that: The branch pipe (603) is fixedly connected to the drying box (1), and both ends of the branch pipe (603) are provided with air heads (604), and the air heads (604) are located inside the drying box (1).