Pueraria powder slurry impurity removal device
By adopting a rotating hexagonal cage and scraper pallet structure in the kudzu slurry removal device, the problems of reduced filtration speed and increased water usage caused by accumulation of impurities during filtration by rotating cylinder and filtering mesh cloth are solved, and more efficient filtration and lower water usage are achieved.
Patent Information
- Application Number
- CN202421350200.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-14
AI Technical Summary
In the prior art, when filtering the kudzu slurry through a rotating cylinder and a filter mesh cloth, impurities accumulate on the inner wall of the filter mesh cloth lead to a problem of reducing the filtration rate and increasing the amount of water.
A rotating hexagonal cage is used instead of the rotating cylinder, and a scraper and a tray are installed inside the hexagonal cage. The inner wall of the filter mesh cloth is scraped through the scraper spatula to collect impurities into the tray, thereby realizing timely cleaning of impurities.
Through the design of rotating hexagonal cage and scraper, it is possible to effectively clean impurities in the inner wall of the filter mesh cloth, improve the filtration speed and effect, and reduce the amount of clean water, solving the problems of reducing the filtration speed and increasing the amount of clean water in the prior art.
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Figure CN222677413U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of kudzu starch processing, in particular to a kudzu starch slurry impurity removal device. Background Art
[0002] In the industrial production process, kudzu powder can be crushed and pulped after washing and peeling. The kudzu powder can be washed out by flushing the slurry. Since kudzu root is rich in fiber and mechanical washing and peeling mainly cleans the mud and sand, peeling is only a simple treatment and roots will remain on the surface, resulting in some water-insoluble crude fiber, roots and kudzu root skin in the pulping slurry. Therefore, slurry impurity removal and filtration are very important to ensure product purity.
[0003] When filtering impurities in kudzu starch slurry through a rotating cylinder, the kudzu starch slurry diluted with clean water is transported to the rotating cylinder through a spray pipe, and the impurities are filtered through the filter cloth on the surface while the rotating cylinder rotates. However, in the actual process, since the impurities have also been crushed to a certain extent, their size and mass are not large, and after being soaked in clean water and kudzu starch slurry, the impurities are easily attached to the inner wall of the filter cloth, and accumulate more and more, which not only reduces the filtering speed, but also increases the amount of clean water used, which is insufficient. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a kudzu starch slurry impurity removal device, which is used to solve the problem that when kudzu starch slurry is filtered through a rotating cylinder and a filter cloth in the prior art, impurities accumulate on the inner wall of the filter cloth, resulting in a reduction in the filtration speed and an increase in the amount of clean water used.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] A device for removing impurities from kudzu starch slurry comprises a hexagonal cage and an axle seat, a filter cloth is sleeved and installed on the surface of the hexagonal cage, two ends of the hexagonal cage are fixedly connected to axle tubes, the axle tubes are installed on the axle seat, a spray pipe is movably inserted in the axle tubes, two axle tubes are rotatably connected to connecting frames, the connecting frames are located inside the hexagonal cage, and counterweights are provided on opposite surfaces of the two connecting frames, a scraper is fixedly installed on one side of the two connecting frames, a hook is hung on the two connecting frames, a baffle and a tray are fixedly connected between the two groups of the hooks, the baffle is located above the scraper and the tray, and the side of the scraper close to the tray is located above the tray.
[0007] Preferably, one of the shaft tubes is connected to the transmission mechanism, and a rotary joint is provided at the end of the other shaft tube, and the spray pipe passes through the shaft tube and is connected to the feed pipe through the rotary joint.
[0008] Preferably, the connecting frame is located in the hexagonal cage near the axle seat, the length and width of the baffle are respectively greater than the length and width of the tray, and the length of the tray is greater than the length of the spray pipe between the two axle tubes.
[0009] Preferably, the baffle is arranged at an angle, and the height of the side corresponding to the scraper is greater than the height of the side corresponding to the tray.
[0010] Preferably, the scraper is bent downward on a side close to the tray, and is provided with a cutting edge on a side away from the tray.
[0011] Preferably, the vertical distance between the blade edge of the scraper and the shaft tube is greater than the vertical distance between the bottom of the tray and the shaft tube, the vertical distance between the scraper and the shaft tube is less than the vertical distance between the side frame of the hexagonal cage and the shaft tube, and greater than the vertical distance between the filter cloth and the shaft tube.
[0012] Preferably, a limiting groove is provided on the connecting frame at a position corresponding to the hook.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The utility model replaces the rotating cylinder of the prior art with a rotating hexagonal cage, and arranges a scraper and a tray inside. The distance between each surface of the inner wall of the filter mesh cloth supported by the hexagonal cage and the scraper is different at different positions. When the hexagonal cage drives the filter mesh cloth to rotate, the connecting frame counterweighted by the counterweight block will not rotate together. The scraper is used to scrape the inner wall of the filter mesh cloth, and the cleaned impurities are collected by the tray, so that the impurities on most areas of the inner wall of the filter mesh cloth can be removed and cleaned in time, so as to improve the filtering effect and the filtering speed, thereby reducing the amount of clean water used, being more environmentally friendly, and solving the problem that the impurities on the inner wall of the filter mesh cloth accumulate when filtering kudzu powder slurry by rotating the cylinder and the filter mesh cloth in the prior art, resulting in reduced filtering speed and increased amount of clean water used. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is the front view of the utility model;
[0016] Figure 2 It is a front cross-sectional view of the utility model;
[0017] Figure 3 For this utility model Figure 2 Schematic diagram of the structure at the corresponding positions of the middle connecting frame and the tray;
[0018] Figure 4 This is a left view of the hexagonal cage of the utility model without the side frame;
[0019] Figure 5 This is a left view of the baffle and tray of the utility model;
[0020] Figure 6 It is a left-side stereoscopic view of the scraper of the utility model.
[0021] In the figure: 1, hexagonal cage; 101, side frame; 2, shaft seat; 3, filter cloth; 4, shaft tube; 5, spray pipe; 6, connecting frame; 601, limit groove; 7, counterweight block; 8, scraper; 9, hook; 10, baffle; 11, tray; 12, rotary joint; 13, feed pipe. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figure 1-6 As shown, the utility model provides a technical solution: a kudzu starch slurry impurity removal device, comprising a hexagonal cage 1 and an axle seat 2, the hexagonal cage 1 is used to replace the rotating cylinder support and installation of the filter cloth 3 in the prior art, the discs at both ends of the hexagonal cage 1 are the same as the discs at both ends of the rotating cylinder, the filter cylinder of the rotating cylinder is removed, and the discs at both ends are connected by six side frames 101, and the surface of the hexagonal cage 1 is sleeved with the filter cloth 3;
[0024] The two ends of the hexagonal cage 1 are fixedly connected with shaft tubes 4, which are installed on the shaft seat 2. A spray pipe 5 is movably inserted in the shaft tube 4. The two shaft tubes 4 are rotatably connected with connecting frames 6. The connecting frames 6 are located inside the hexagonal cage 1, and the opposite surfaces of the two connecting frames 6 are provided with counterweights 7. The counterweights 7 are pulled downward to balance the weights. In addition, the filter cloth 3 has elasticity, so that the connecting frames 6 will not rotate with the hexagonal cage 1.
[0025] A scraper 8 is fixedly installed on one side of the two connecting frames 6, and hooks 9 are hung on the two connecting frames 6. A limiting groove 601 is set at the position corresponding to the hook 9 on the connecting frame 6. A baffle 10 and a tray 11 are fixedly connected between the two groups of hooks 9. The baffle 10 is located above the scraper 8 and the tray 11. The side of the scraper 8 close to the tray 11 is located above the tray 11. The baffle 10 and the tray 11 are hung and installed by the hook 9;
[0026] One of the shaft tubes 4 is connected to the transmission mechanism, and a rotary joint 12 is provided at the end of the other shaft tube 4. The spray pipe 5 passes through the shaft tube 4 and is connected to the feed pipe 13 through the rotary joint 12. The feed pipe 13 is used to transport the kudzu powder slurry diluted with clean water.
[0027] The connecting frame 6 is located in the hexagonal cage 1 near the shaft seat 2, the length and width of the baffle 10 are respectively greater than the length and width of the tray 11, and the length of the tray 11 is greater than the length of the spray pipe 5 between the two shaft tubes 4. In short, the length of the scraper 8 is close to the hexagonal cage 1, so that it can clean most of the inner wall of the filter mesh 3. The baffle 10 is tilted, and the height of the corresponding side of the scraper 8 is greater than the height of the corresponding side of the tray 11. The baffle 10 can prevent the spray pipe 5 from spraying the kudzu powder slurry diluted with clean water onto the scraper 8 and the tray 11, avoiding the secondary attachment of impurities to the inner wall of the filter mesh 3;
[0028] The side of the scraper 8 close to the tray 11 is bent downward, and a cutting edge is provided on the side away from the tray 11. The vertical distance between the cutting edge of the scraper 8 and the shaft tube 4 is greater than the vertical distance between the bottom of the tray 11 and the shaft tube 4. The vertical distance between the scraper 8 and the shaft tube 4 is less than the vertical distance between the side frame 101 of the hexagonal cage 1 and the shaft tube 4, and is greater than the vertical distance between the filter cloth 3 and the shaft tube 4, so as to prevent the side frame 101 from hitting the tray 11 and the scraper 8.
[0029] Working principle: The kudzu powder slurry is diluted with clean water and transported to the spray pipe 5 in the hexagonal cage 1 through the feed pipe 13 and the rotary joint 12. The kudzu powder slurry is sprayed downward through the spray pipe 5 and filtered by the filter cloth 3 on the hexagonal cage 1 to intercept impurities. The hexagonal cage 1 and the filter cloth 3 are connected to the transmission mechanism through the shaft tube 4 and driven to rotate. Under the action of the counterweight block 7, the connecting frame 6 overcomes the resistance of the filter cloth 3 to the scraper 8 by gravity, so that the connecting frame 6 will not rotate together;
[0030] During the rotation of the hexagonal cage 1 and the filter cloth 3, since the filter cloth 3 is supported by the side frame 101 into a hexagonal prism, the scraper 8 can scrape most of the areas of the filter cloth 3 except those corresponding to the side frame 101. The baffle 10 blocks the scraper 8 and the tray 11, and the impurities scraped by the scraper 8 enter the tray 11 and are collected, so that the impurities on most areas of the inner wall of the filter cloth 3 can be removed and cleaned in time, thereby improving the filtering effect and filtering speed while reducing the amount of clean water.
[0031] It should be noted that, in this article, terms such as "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for removing impurities from kudzu starch slurry, comprising a hexagonal cage (1) and an axle seat (2), wherein a filter cloth (3) is sleeved and installed on the surface of the hexagonal cage (1), and a shaft tube (4) is fixedly connected to both ends of the hexagonal cage (1), and the shaft tube (4) is installed on the axle seat (2), and a spray pipe (5) is movably inserted in the shaft tube (4), characterized in that: The two shaft tubes (4) are rotatably connected to a connecting frame (6), the connecting frame (6) is located inside the hexagonal cage (1), and counterweights (7) are provided on opposite surfaces of the two connecting frames (6). A scraper (8) is fixedly installed on one side of the two connecting frames (6), and a hook (9) is hung on the two connecting frames (6). A baffle (10) and a tray (11) are fixedly connected between the two groups of hooks (9), the baffle (10) is located above the scraper (8) and the tray (11), and the side of the scraper (8) close to the tray (11) is located above the tray (11).
2. The kudzu starch slurry impurity removal device according to claim 1, characterized in that: One of the shaft tubes (4) is connected to a transmission mechanism, and a rotating joint (12) is provided at the end of the other shaft tube (4). The spray pipe (5) passes through the shaft tube (4) and is connected to a feed pipe (13) via the rotating joint (12).
3. The device for removing impurities from kudzu starch slurry according to claim 1, characterized in that: The connecting frame (6) is located in the hexagonal cage (1) near the shaft seat (2), the length and width of the baffle (10) are respectively greater than the length and width of the tray (11), and the length of the tray (11) is greater than the length of the spray pipe (5) between the two shaft tubes (4).
4. The device for removing impurities from kudzu starch slurry according to claim 1, characterized in that: The baffle (10) is arranged at an angle, and the height of the side corresponding to the scraper (8) is greater than the height of the side corresponding to the tray (11).
5. The device for removing impurities from kudzu starch slurry according to claim 1, characterized in that: The scraper (8) is bent downward on a side close to the tray (11), and is provided with a cutting edge on a side away from the tray (11).
6. The device for removing impurities from kudzu starch slurry according to claim 5, characterized in that: The vertical distance between the cutting edge of the scraper (8) and the shaft tube (4) is greater than the vertical distance between the bottom of the tray (11) and the shaft tube (4), and the vertical distance between the scraper (8) and the shaft tube (4) is less than the vertical distance between the side frame (101) of the hexagonal cage (1) and the shaft tube (4) and greater than the vertical distance between the filter cloth (3) and the shaft tube (4).
7. The device for removing impurities from kudzu starch slurry according to claim 1, characterized in that: A limiting groove (601) is provided on the connecting frame (6) at a position corresponding to the hook (9).