Tar filtering assembly convenient to replace
By designing an automated tar filtration component using dry quench coke, the problem of stainless steel filter element in small coke ovens is solved, and the tar filtration is automated, which reduces maintenance costs and risks and improves production efficiency.
Patent Information
- Application Number
- CN202421360459.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The conventional stainless steel filter element in the chemical production and recycling device of the small coke oven is easily blocked, causing the pressure in the reactor to be unable to leak out, causing the gas hose to explode, making the tar difficult to filter, endangering the health of employees, and a lot of labor is required when replacing the filter element, which consumes time and materials.
A tar filter assembly that is easy to replace is designed, using dry coke coke instead of stainless steel filter element, automatically discharges dry coke coke through a screw feed belt and stepper motor, and automatic discharge and replacement of dry coke coke with electric cylinder and limit rod is used to achieve automatic discharge and replacement of dry coke coke, and a tar collection box is provided to prevent tar from falling back.
The automation of tar filtration is achieved, the demand for manual replacement of filter elements is reduced, maintenance costs and risks are reduced, production efficiency is improved, and tar pollution is effectively prevented.
Smart Images

Figure CN222677550U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of tar filtering, in particular to a tar filtering component which is easy to replace. Background Art
[0002] As an extremely important coal blending test equipment for quality inspection, the small coke oven often needs major repairs to ensure its normal operation due to design defects in the chemical product recovery device. Not only is the maintenance labor-intensive but also the material cost is extremely high, and the maintenance cycle is long, which seriously affects normal production needs. The conventional stainless steel filter element in the chemical product recovery device is very easy to get clogged, which makes it impossible for the pressure in the reactor to be released, and easily causes the gas hose to burst, so that the raw gas cannot be filtered and released into the room, causing the risk of poisoning to employees. When the filter element is replaced manually, the tar in the filter element is very viscous and difficult to clean, and the tar has a pungent smell and is very harmful to the human body. Every time the filter element is replaced, a large amount of accumulated tar will flow into the box and is difficult to clean.
[0003] In view of the above technical defects, a solution is now proposed. Utility Model Content
[0004] The purpose of the utility model is to provide a tar filter assembly that is easy to replace, so as to solve the above-mentioned technical defects.
[0005] The purpose of the utility model can be achieved through the following technical solutions:
[0006] A tar filter assembly that is easy to replace, comprising a connecting pipe, a filter pipe is fixedly arranged at one end of the connecting pipe, a second slot is opened below the connecting pipe, a tar collection box is arranged inside the second slot, a slag discharge assembly is also arranged below the filter pipe, the slag discharge assembly includes a slag receiving box, and both sides of the connecting pipe are provided with a first electric cylinder mounting plate that is fixedly connected;
[0007] A second electric cylinder is fixedly provided on one side of the first electric cylinder mounting plate by bolts. A material discharge mechanism is also provided above the filter tube. The material discharge mechanism includes a material storage barrel. A cover plate is fixedly provided above the material storage barrel by bolts. A stepper motor is also fixedly provided above the cover plate by bolts.
[0008] Preferably, the tar collection box is fixedly connected to a connecting pipe, and the other end of the connecting pipe is provided with a fixedly connected flange.
[0009] Preferably, a first opening is provided above the filter tube, an extension plate is fixedly provided below the filter tube by welding, two symmetrically distributed first support rods are provided below the extension plate, the first support rods are fixed to the extension plate by bolts, and a symmetrically distributed second slide groove is also provided inside the filter tube;
[0010] A first slot is provided below the filter tube, a first slide slot is provided inside the filter tube, and an exhaust gas discharge head is fixed at the other end of the filter tube by bolts.
[0011] Preferably, a sliding plate is fixedly provided on the upper side of the slag receiving box, a feeding trough is also opened on the upper side of the slag receiving box, a second electric cylinder mounting plate is fixedly provided below the filter tube by bolts, a first electric cylinder is fixedly provided on one side of the second electric cylinder mounting plate by bolts, the telescopic end of the first electric cylinder is fixedly connected to the slag receiving box, a limit rod is fixedly provided on one side of the slag receiving box, the limit rod is slidably connected to the second electric cylinder mounting plate, the sliding plate is located in the first slide groove and is slidably connected to the first slide groove, and a slidably connected opening and closing plate is also provided at the bottom of the slag receiving box.
[0012] Preferably, a slidably connected circular filter plate is further provided inside the filter tube, and axially distributed filter holes are opened inside the circular filter plate. Extension blocks are fixedly provided on both sides of the circular filter plate, and the extension blocks are located in the second slide groove and slidably connected to the second slide groove. The telescopic end of the second electric cylinder passes through the first electric cylinder mounting plate and is fixedly connected to the extension block.
[0013] Preferably, the bottom of the storage barrel is of conical design, and a connecting ring is fixedly provided on the outer side of the storage barrel by bolts, and four second support rods distributed in an array are provided below the connecting ring, and the second support rods are fixedly connected to the connecting ring, and a fixedly connected discharge pipe is provided at the bottom of the storage barrel, and the discharge pipe is connected to the inside of the storage barrel.
[0014] Preferably, the lower end of the discharge pipe extends into the filter tube after passing through the first opening, and the rotating shaft of the stepper motor is fixedly provided with an extension shaft after passing through the cover plate, and a fixedly connected spiral conveyor belt is provided on the outer side of the extension shaft.
[0015] The beneficial effects of the utility model are as follows:
[0016] The utility model fills the storage barrel with dry quenched coke, and uses the dry quenched coke to replace the stainless steel filter element to filter tar. The dry quenched coke has a high output in coking companies, and the cost of using the dry quenched coke for filtering is low. The particle size of the dry quenched coke is highly selectable, and different particle sizes can be selected for graded filtering to achieve a better filtering effect. Subsequently, the device is connected to the gas outlet end of a small coke oven through a flange, and a stepper motor is started to drive the spiral conveyor belt to rotate. When the spiral conveyor belt rotates, the dry quenched coke in the storage barrel is driven to be discharged into the filter tube, so that the dry quenched coke filters the tar-containing waste gas in the filter tube.
[0017] When the dry quenched coke in the filter tube absorbs tar to a relatively saturated level, the first electric cylinder is started to push the slag box to move toward the exhaust gas discharge head. At this time, the first slot coincides with the feed slot, and the saturated dry quenched coke in the filter tube located above the first slot falls into the slag box through the first slot and the feed slot, and then the second electric cylinder is started. When the second electric cylinder is started, it drives the circular filter plate to move toward one end close to the exhaust gas discharge head, so that the dry quenched coke on one side of the circular filter plate below the first slot is pushed to the first slot and falls, thereby completing the discharge of the dry quenched coke in the filter tube, and then the limit rod is started again to drive the slag box to move toward the end away from the exhaust gas discharge head, so that the sliding plate closes the first slot. At this time, the stepping motor can be started again to add dry quenched coke to the filter tube again, so that the dry quenched coke used to filter tar in the device can be replaced without manual work, and a tar collection box is provided in the device to prevent the tar in the filter tube from falling into the small coke oven and being difficult to clean. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described below in conjunction with the accompanying drawings;
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the connection structure of the filter tube in the utility model;
[0021] Figure 3 It is a front cross-sectional structural schematic diagram of the filter tube in the utility model;
[0022] Figure 4 It is a schematic diagram of the overall structure of the slag discharge assembly in the utility model;
[0023] Figure 5 This is a schematic diagram of the overall structure of the slag discharge assembly in the utility model from another perspective;
[0024] Figure 6 It is a schematic diagram of the connection structure between the second electric cylinder and the circular filter plate in the utility model;
[0025] Figure 7 It is a schematic diagram of the overall structure of the feeding mechanism in the utility model.
[0026] Legend: 1. Connecting pipe; 11. Filter pipe; 111. First opening; 12. First slot; 13. First slide; 14. Second slot; 141. Tar collecting box; 15. Flange; 16. First electric cylinder mounting plate; 17. Extension plate; 18. First support rod; 19. Second slide; 20. Waste gas discharge head; 2. Slag discharge assembly; 21. Slag receiving box; 22. Sliding plate; 23. Feed trough; 24. Second electric cylinder mounting plate; 25. First electric cylinder; 26. Limit rod; 27. Opening and closing plate; 3. Circular filter plate; 31. Extension block; 32. Second electric cylinder; 4. Unloading mechanism; 41. Storage barrel; 42. Connecting ring; 43. Second support rod; 44. Cover plate; 45. Stepper motor; 46. Discharge pipe; 47. Extension shaft; 48. Spiral conveyor belt. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1 - Figure 7 As shown, the utility model is a tar filter assembly that is easy to replace, including a connecting pipe 1, one end of the connecting pipe 1 is fixedly provided with a filter pipe 11, the connection angle between the filter pipe 11 and the connecting pipe 1 is one hundred and thirty-five degrees, a second slot 14 is provided at the bottom of the connecting pipe 1, a tar collecting box 141 is provided inside the second slot 14, the tar collecting box 141 is fixedly connected to the connecting pipe 1, the tar collecting box 141 is used to collect the tar dropped from the filter pipe 11 to prevent the tar from falling back into the small coke oven, both sides of the connecting pipe 1 are provided with a first electric cylinder mounting plate 16 that is fixedly connected, the other end of the connecting pipe 1 is provided with a fixedly connected flange 15, the flange 15 is used to be connected to the exhaust hole of the small coke oven.
[0029] A first opening 111 is provided above the filter tube 11, an extension plate 17 is fixedly provided below the filter tube 11 by welding, two symmetrically distributed first support rods 18 are provided below the extension plate 17, the first support rods 18 are fixed to the extension plate 17 by bolts, the first support rods 18 are used to support the extension plate 17 and the filter tube 11, a symmetrically distributed second slide groove 19 is also provided inside the filter tube 11, a first slot 12 is provided below the filter tube 11, a first slide groove 13 is also provided inside the filter tube 11, an exhaust gas discharge head 20 is fixedly provided at the other end of the filter tube 11 by bolts, and the exhaust gas discharge head 20 is used to discharge the filtered gas.
[0030] A slag discharge assembly 2 is also provided below the filter tube 11, and the slag discharge assembly 2 includes a slag receiving box 21, a sliding plate 22 is fixedly provided on the upper side of the slag receiving box 21, and a feeding trough 23 is also provided on the upper side of the slag receiving box 21. A second electric cylinder mounting plate 24 is also fixedly provided below the filter tube 11 by bolts, and a first electric cylinder 25 is fixedly provided on one side of the second electric cylinder mounting plate 24 by bolts, and a telescopic end of the first electric cylinder 25 is fixedly connected to the slag receiving box 21. A limiting rod 26 is also fixedly provided on one side of the slag receiving box 21, and the limiting rod 26 is slidably connected to the second electric cylinder mounting plate 24. The sliding plate 22 is located in the first slide groove 13 and is slidably connected to the first slide groove 13.
[0031] When the first electric cylinder 25 is started, it pushes the slag box 21 to move toward the exhaust gas discharge head 20. At this time, the first slot 12 coincides with the feed slot 23, and the dry quenched coke in the filter tube 11 falls into the slag box 21 through the first slot 12 and the feed slot 23. When it is necessary to add dry quenched coke to the filter tube 11 again, the limit rod 26 is started to drive the slag box 21 to move toward the end away from the exhaust gas discharge head 20, so that the sliding plate 22 closes the first slot 12. A slidably connected opening and closing plate 27 is also provided at the bottom of the slag box 21. The opening and closing of the bottom of the slag box 21 can be controlled by moving the opening and closing plate 27, so that the dry quenched coke that has absorbed tar in the slag box 21 is discharged.
[0032] A slidably connected circular filter plate 3 is also provided inside the filter tube 11, and axially distributed filter holes are opened inside the circular filter plate 3. Extension blocks 31 are fixedly provided on both sides of the circular filter plate 3. The extension blocks 31 are located in the second slide groove 19 and are slidably connected to the second slide groove 19. A second electric cylinder 32 is fixedly provided on one side of the first electric cylinder mounting plate 16 by bolts. The telescopic end of the second electric cylinder 32 passes through the first electric cylinder mounting plate 16 and is fixedly connected to the extension block 31. When the second electric cylinder 32 is started, it drives the circular filter plate 3 to move toward the end close to the exhaust gas discharge head 20, so that the dry quenching coke on one side of the circular filter plate 3 is pushed to the first slot 12 and falls down.
[0033] A material discharge mechanism 4 is also provided above the filter tube 11, and the material discharge mechanism 4 includes a storage barrel 41. The bottom of the storage barrel 41 is designed in a conical shape to facilitate material discharge. A connecting ring 42 is fixedly provided on the outer side of the storage barrel 41 by bolts, and four second support rods 43 distributed in an array are provided below the connecting ring 42. The second support rods 43 are fixedly connected to the connecting ring 42. A cover plate 44 is fixedly provided above the storage barrel 41 by bolts, and a fixedly connected discharge pipe 46 is provided at the bottom of the storage barrel 41, and the discharge pipe 46 is connected to the inside of the storage barrel 41.
[0034] The lower end of the discharge pipe 46 passes through the first opening 111 and extends into the filter tube 11. A stepper motor 45 is fixedly provided on the top of the cover plate 44 by bolts. The rotating shaft of the stepper motor 45 passes through the cover plate 44 and is fixedly provided with an extension shaft 47. A fixedly connected spiral conveyor belt 48 is provided on the outer side of the extension shaft 47. When the stepper motor 45 is started, it drives the extension shaft 47 and the spiral conveyor belt 48 on its outer side to rotate. When the spiral conveyor belt 48 rotates, it drives the dry quenched coke in the storage barrel 41 to be discharged into the filter tube 11.
[0035] The working process and principle of the utility model are as follows:
[0036] When in use, firstly, the storage barrel 41 is filled with dry quenched coke, and then the device is connected to the gas outlet end of the small coke oven through the flange 15, and then the stepper motor 45 is started. When the stepper motor 45 is started, the extension shaft 47 and the spiral conveyor belt 48 on its outer side are driven to rotate. When the spiral conveyor belt 48 rotates, the dry quenched coke in the storage barrel 41 is fed into the filter tube 11, so that the dry quenched coke filters the tar-containing waste gas in the filter tube 11;
[0037] When the CDQ coke in the filter tube 11 is relatively saturated with tar, the first electric cylinder 25 is started to push the slag receiving box 21 to move toward the exhaust gas discharge head 20. At this time, the first slot 12 overlaps with the feed slot 23, and the saturated CDQ coke in the filter tube 11 above the first slot 12 falls into the slag receiving box 21 through the first slot 12 and the feed slot 23.
[0038] Then start the second electric cylinder 32. When the second electric cylinder 32 is started, it drives the circular filter plate 3 to move toward the end close to the exhaust gas discharge head 20, so that the dry quenched coke on one side of the circular filter plate 3 and located below the first slot 12 is pushed to the first slot 12 and falls down, thereby completing the discharge of the dry quenched coke in the filter tube 11. Then start the limit rod 26 again to drive the slag box 21 to move toward the end away from the exhaust gas discharge head 20, so that the sliding plate 22 closes the first slot 12. At this time, start the stepper motor 45 again to add the dry quenched coke to the filter tube 11 again.
[0039] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0040] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A tar filter assembly that is easy to replace, comprising a connecting pipe (1), characterized in that: A filter tube (11) is fixedly provided at one end of the connecting tube (1), a second slot (14) is provided below the connecting tube (1), a tar collection box (141) is provided inside the second slot (14), a slag discharge assembly (2) is also provided below the filter tube (11), the slag discharge assembly (2) comprises a slag receiving box (21), and first electric cylinder mounting plates (16) are fixedly connected to both sides of the connecting tube (1); A second electric cylinder (32) is fixedly provided on one side of the first electric cylinder mounting plate (16) by means of bolts. A material discharge mechanism (4) is also provided above the filter tube (11). The material discharge mechanism (4) comprises a material storage barrel (41). A cover plate (44) is fixedly provided above the material storage barrel (41) by means of bolts. A stepping motor (45) is also fixedly provided above the cover plate (44) by means of bolts.
2. The easily replaceable tar filter assembly according to claim 1, characterized in that: The tar collection box (141) is fixedly connected to the connecting pipe (1), and the other end of the connecting pipe (1) is provided with a fixedly connected flange (15).
3. The easily replaceable tar filter assembly according to claim 1, characterized in that: A first opening (111) is provided above the filter tube (11); an extension plate (17) is fixedly provided below the filter tube (11) by welding; two symmetrically distributed first support rods (18) are provided below the extension plate (17); the first support rods (18) and the extension plate (17) are fixed by bolts; and symmetrically distributed second slide grooves (19) are also provided inside the filter tube (11); A first slot (12) is provided below the filter tube (11), a first slide groove (13) is also provided inside the filter tube (11), and an exhaust gas discharge head (20) is fixed at the other end of the filter tube (11) by means of bolts.
4. The easily replaceable tar filter assembly according to claim 1, characterized in that: A sliding plate (22) is fixedly provided on the upper side of the slag receiving box (21), and a feeding trough (23) is also opened on the upper side of the slag receiving box (21). A second electric cylinder mounting plate (24) is fixedly provided below the filter tube (11) by bolts, and a first electric cylinder (25) is fixedly provided on one side of the second electric cylinder mounting plate (24) by bolts, and a telescopic end of the first electric cylinder (25) is fixedly connected to the slag receiving box (21). A limiting rod (26) is fixedly provided on one side of the slag receiving box (21), and the limiting rod (26) is slidably connected to the second electric cylinder mounting plate (24). The sliding plate (22) is located in the first slide groove (13) and is slidably connected to the first slide groove (13). A slidably connected opening and closing plate (27) is also provided at the bottom of the slag receiving box (21).
5. The easily replaceable tar filter assembly according to claim 1, characterized in that: A slidably connected circular filter plate (3) is also provided inside the filter tube (11), and axially distributed filter holes are provided inside the circular filter plate (3). Extension blocks (31) are fixedly provided on both sides of the circular filter plate (3), and the extension blocks (31) are located in the second slide groove (19) and slidably connected to the second slide groove (19). The telescopic end of the second electric cylinder (32) passes through the first electric cylinder mounting plate (16) and is fixedly connected to the extension block (31).
6. The easily replaceable tar filter assembly according to claim 1, characterized in that: The bottom of the material storage barrel (41) is designed to be conical. A connecting ring (42) is fixedly provided on the outer side of the material storage barrel (41) by bolts. Four second support rods (43) distributed in an array are provided below the connecting ring (42). The second support rods (43) are fixedly connected to the connecting ring (42). A fixedly connected discharge pipe (46) is provided at the bottom of the material storage barrel (41). The discharge pipe (46) is communicated with the inside of the material storage barrel (41).
7. The easily replaceable tar filter assembly according to claim 6, characterized in that: The lower end of the discharge pipe (46) passes through the first opening (111) and extends into the filter tube (11); the rotating shaft of the stepper motor (45) passes through the cover plate (44) and is fixedly provided with an extension shaft (47); and a fixedly connected spiral conveyor belt (48) is provided on the outer side of the extension shaft (47).