Dust cyclone collection equipment
By designing a dust cyclone collection equipment including a cyclone cylinder, an upper treatment box, a filter cylinder, a lower treatment cylinder and a cleaning device, the problems of poor removal of fine dust particles and difficulty in classification in the prior art are solved, and efficient dust removal and classification collection are achieved, and the applicability and efficiency are significantly improved.
Patent Information
- Application Number
- CN202421442389.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing cyclone dust collectors cannot effectively remove fine dust particles, the dust removal effect is not ideal, and the intercepted dust cannot be classified, which limits the scope of use of the cyclone dust collector.
A dust cyclone collection device is designed, including a cyclone cylinder, an upper treatment box, a filter cylinder, a lower treatment cylinder and a cleaning device. Most of the dust is removed by the cyclone action of the cyclone, and the filter cartridge further filters the fine dust and collects it in a classified manner through the reflux airflow. The cleaning device ensures the normal operation of the filter cartridge.
It realizes efficient removal and classification collection of fine dust particles, improves dust removal effect and work efficiency, is highly applicable, and avoids the problem of filter cartridge blockage.
Smart Images

Figure CN222677612U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of environmental protection equipment, and in particular relates to a dust cyclone collecting device. Background Art
[0002] Food processing refers to the grain grinding, feed processing, vegetable oil and sugar processing, slaughtering and meat processing, aquatic product processing, as well as processing activities of vegetables, fruits, nuts and other foods that directly use agricultural, forestry, animal husbandry and fishery products as raw materials. With the development of modern industry, the requirements for food processing equipment are constantly increasing.
[0003] Feed mills generate a lot of dust in the daily production process, which can easily cause dust explosion safety accidents. Manufacturers usually configure dust removal devices for different floors and locations where dust removal is required to carry out dust removal operations. Cyclone dust collectors are usually used to sort and recycle some light particle powders and impurities to reduce pollution to the environment. Cyclone dust collectors are a type of dust removal device. The dust removal mechanism is to make the dust-laden airflow rotate, separate the dust particles from the airflow and capture them on the wall with the help of centrifugal force, and then use gravity to make the dust particles fall into the ash hopper. It is generally composed of an air inlet pipe, an exhaust pipe, a cylinder, a cone and an ash hopper.
[0004] During operation, the structure of the cyclone dust collector is used to enable the airflow at the air inlet to move upward and eventually flow out from the outlet position, thereby achieving the purpose of dust removal. However, this cyclone dust collector cannot effectively remove fine dust particles, and the dust removal effect is not ideal. In addition, the above-mentioned cyclone dust collector cannot classify the trapped dust, thereby limiting the scope of use of the cyclone dust collector. Utility Model Content
[0005] The utility model provides a dust cyclone collection device with a reasonable structural design to solve the technical problems existing in the known technology. The utility model can perform efficient dust removal operations on the air in the workshop and classify and collect the trapped dust at the same time, with high working efficiency and strong applicability.
[0006] The utility model adopts the technical solution to solve the technical problems existing in the known technology as follows: a dust cyclone collection device comprises a mounting frame with a plurality of casters mounted on the bottom, a cyclone cylinder is mounted on the mounting frame, a cyclone air inlet tangent to the circumference of the cyclone cylinder is mounted on the upper part of the outer peripheral wall of the cyclone cylinder; a cyclone air outlet is connected to the top of the cyclone cylinder, and also comprises an upper processing box installed on the top of the cyclone cylinder and connected to the cyclone air outlet, the upper processing box is connected to the processing box air inlet, and also comprises an air outlet of the upper processing box A dust bag is installed at the outlet of the cyclone cylinder, a filter cylinder is installed at the center of the lower processing cylinder, a conical dividing hopper is installed on the upper part of the inner cavity of the filter cylinder, a reflux outlet is connected on the outer peripheral wall of the lower processing cylinder, and the reflux outlet is connected to the air inlet of the processing box through a gas pipeline and an air pump; it also includes a cleaning device for cleaning the filter cylinder; a mounting barrel cover connected to the mounting frame is installed at the discharge port of the lower processing cylinder, and it also includes a dust collection barrel installed on the mounting frame and docked with the mounting barrel cover.
[0007] The advantages and positive effects of the utility model are as follows: the utility model provides a dust cyclone collection device, which can perform cyclone dust removal operation on the air sucked into the cyclone cylinder by arranging a cyclone cylinder, a cyclone air inlet and a cyclone air outlet; by arranging an upper processing box and a dust removal bag, most of the relatively light dust rising during the cyclone dust removal operation can be captured, and the dust removal effect is good; by arranging a filter cylinder, a lower processing cylinder and a conical distribution hopper, a filtering operation can be performed on the dust particles flowing downward during the cyclone dust removal operation, so that larger dust particles are intercepted and fall into the dust collection bucket for collection; by arranging a reflux air outlet connected to the air inlet of the processing box installed on the upper processing box, the relatively light dust remaining after filtering by the filter cylinder can be introduced into the upper processing box, and captured and collected by the dust removal bag installed on the upper processing box, thereby realizing the classified collection operation of dust, with high working efficiency and strong applicability; by arranging a cleaning device, the filter cylinder can be cleaned to avoid clogging of the filter cylinder during the dust removal operation and affecting normal work, thereby improving working efficiency.
[0008] Preferably: the cleaning device includes a rotating transmission assembly arranged on the upper part of the lower processing cylinder and passing through the top of the lower processing cylinder, and a cleaning brush is installed on the bottom surface of the rotating transmission assembly for cleaning the filter cylinder to avoid clogging; it also includes a rotating drive assembly installed on the mounting frame and connected to the rotating transmission assembly, which is used to drive the cleaning brush to rotate around the filter cylinder to perform a cleaning operation.
[0009] Preferably: the rotary transmission assembly includes a crown gear arranged between the filter cylinder and the lower processing cylinder, the crown gear is rotatably connected to the upper part of the filter cylinder through a rolling bearing, and the cleaning brush is installed on the bottom surface of the crown gear; it also includes a driving shaft rotatably connected to the lower processing cylinder through a seat bearing, the driving shaft is arranged horizontally, and also includes an active gear keyed on the driving shaft, the active gear penetrates through a notch opened on the top surface of the lower processing cylinder and meshes with the crown gear.
[0010] Preferably: the rotary drive assembly includes a reduction motor mounted on a mounting frame, a driving sprocket is keyed to the output shaft of the reduction motor, and also includes a driven sprocket keyed to the driving shaft, and a transmission chain is installed between the driving sprocket and the driven sprocket.
[0011] Preferably: the filter cartridge includes an upper mounting portion and a lower filter portion connected by a flange, the upper mounting portion is rotatably connected to the rotary transmission assembly, a plurality of filter holes are opened on the outer peripheral wall of the lower filter portion; and a conical distribution hopper is installed on the upper part of the inner cavity of the lower filter portion.
[0012] Preferably, at least two groups of cleaning brushes are provided, and the at least two groups of cleaning brushes are evenly distributed in the circumferential direction; each cleaning brush is a double-sided brush, which is used to clean the filter cylinder and the lower treatment cylinder at the same time.
[0013] Preferably: a handle is installed on the mounting frame, and a storage basket is installed on the mounting frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the main cross-sectional structure of the utility model;
[0015] Figure 2 It is a three-dimensional structural schematic diagram of the main part of the utility model;
[0016] Figure 3 It is a three-dimensional structural schematic diagram of the rotary transmission component in the utility model.
[0017] In the figure: 1. Dust collection barrel; 2. Install barrel cover; 3. Buckle; 4. Filter cartridge; 5. Lower treatment barrel; 6. Cleaning brush; 7. Conical distribution hopper; 8. Rotary transmission assembly; 8-1. Driving shaft; 8-2. Driving gear; 8-3. Crown gear; 9. Rotary drive assembly; 10. Install frame; 11. Cyclone barrel; 12. Treatment box air inlet; 13. Cyclone air outlet; 14. Cyclone air inlet; 15. Upper treatment box; 16. Dust bag; 17. Return air outlet; 18. Handle; 19. Storage basket; 20. Casters. DETAILED DESCRIPTION
[0018] In order to further understand the content, features and effects of the present invention, the following embodiments are described in detail as follows:
[0019] See also Figure 1 and Figure 2 The dust cyclone collection device of the utility model includes a mounting frame 10 with multiple sets of casters 20 installed at the bottom, a cyclone cylinder 11 is installed on the mounting frame 10, a cyclone air inlet 14 tangential to the circumference of the cyclone cylinder 11 is installed on the upper part of the outer peripheral wall of the cyclone cylinder 11, a gas pipeline and an induced draft fan are connected to the cyclone air inlet 14, and a gas collecting hood is installed on the above-mentioned gas pipeline.
[0020] The top of the cyclone cylinder 11 is connected to a cyclone outlet 13, and also includes an upper processing box 15 installed on the top of the cyclone cylinder 11 and connected to the cyclone outlet 13, the upper processing box 15 is connected to the processing box air inlet 12, and also includes a dust removal bag 16 installed at the air outlet of the upper processing box 15; further, two air outlets are opened at the bottom of the above-mentioned upper processing box 15, and a dust removal bag 16 is installed on each air outlet, and the dust removal bag 16 is installed at the above-mentioned air outlet through a clamp. In the actual working process, the dust removal bag 16 is regularly cleaned and replaced.
[0021] like Figure 1 As shown, in order to reprocess the gas and dust flowing downward after the cyclone dust removal, a lower treatment cylinder 5 is installed at the outlet of the cyclone cylinder 11, and the outer wall of the lower treatment cylinder 5 is installed on the mounting frame 10 through an angle piece. A filter cylinder 4 is installed at the center of the lower treatment cylinder 5, and a conical material distribution hopper 7 is installed on the upper part of the inner cavity of the filter cylinder 4. A reflux outlet 17 is connected to the outer peripheral wall of the lower treatment cylinder 5, and the reflux outlet 17 is connected to the treatment box air inlet 12 through a gas pipeline and an air pump.
[0022] This embodiment also includes a cleaning device installed in the lower treatment cylinder 5 for cleaning the filter cylinder 4; Figure 1 As shown, the above-mentioned cleaning device includes a rotating transmission assembly 8 which is arranged on the upper part of the lower processing cylinder 5 and passes through the top of the lower processing cylinder 5, and a cleaning brush 6 is installed on the bottom surface of the rotating transmission assembly 8, which is used to clean the filter cylinder 4 to avoid clogging; in this embodiment, the above-mentioned cleaning brushes 6 are at least provided in two groups, and at least two groups of cleaning brushes 6 are evenly distributed in the circumferential direction; each cleaning brush 6 adopts a double-sided brush, which is in frictional contact with the filter cylinder 4 and the lower processing cylinder 5 respectively, and is used to clean the filter cylinder 4 and the lower processing cylinder 5 at the same time.
[0023] In this embodiment, the above-mentioned filter cartridge 4 includes an upper mounting portion and a lower filter portion connected by a flange, the upper mounting portion is rotatably connected to the rotating transmission assembly 8, and a plurality of filter holes are opened on the outer peripheral wall of the lower filter portion; the conical distribution hopper 7 is installed in the upper part of the inner cavity of the lower filter portion.
[0024] See also Figure 3The above-mentioned rotating transmission assembly 8 includes a crown gear 8-3 arranged between the filter cylinder 4 and the lower processing cylinder 5, the crown gear 8-3 is rotatably connected to the upper part of the filter cylinder 4 through a rolling bearing, and the cleaning brush 6 is installed on the bottom surface of the crown gear 8-3; it also includes a driving shaft 8-1 rotatably connected to the lower processing cylinder 5 through a seat bearing, the driving shaft 8-1 is arranged horizontally, and also includes an active gear 8-2 key-connected to the driving shaft 8-1, and the active gear 8-2 penetrates the notch opened on the top surface of the lower processing cylinder 5 and meshes with the crown gear 8-3.
[0025] The cleaning device also includes a rotating drive assembly 9 installed on the mounting frame 10 and connected to the rotating transmission assembly 8, which is used to drive the cleaning brush 6 to rotate around the filter cartridge 4 to perform a cleaning operation; wherein the above-mentioned rotating drive assembly 9 includes a reduction motor installed on the mounting frame 10, a driving sprocket is keyed to the output shaft of the reduction motor, and also includes a driven sprocket keyed to the driving shaft 8-1, and a transmission chain is installed between the driving sprocket and the driven sprocket.
[0026] In the actual working process, starting the reduction motor in the rotation drive component 9 can drive the active sprocket keyed on its output shaft to rotate. Under the transmission action of the transmission chain, the rotating active sprocket can drive the driven sprocket to rotate, and then drive the driving shaft 8-1 keyed to the driven sprocket to rotate. The rotating driving shaft 8-1 can drive the active gear 8-2 keyed thereon to rotate, and then drive the crown gear 8-3 meshing therewith to rotate, thereby driving each cleaning brush 6 to synchronously revolve around the filter cartridge 4. In view of the fact that the cleaning brush 6 is a double-sided brush and is in frictional contact with the filter cartridge 4 and the lower treatment cartridge 5, the revolving cleaning brush 6 can synchronously clean the filter cartridge 4 and the lower treatment cartridge 5.
[0027] In order to collect dust particles after cyclone dust removal and filtering operations, a mounting barrel cover 2 connected to the mounting frame 10 is installed at the discharge port of the lower processing barrel 5, and also includes a dust collection barrel 1 installed on the mounting frame 10 and connected to the mounting barrel cover 2. Multiple sets of buckles 3 installed between the dust collection barrel 1 and the mounting barrel cover 2 are used to lock and connect the dust collection barrel 1 and the mounting barrel cover 2.
[0028] like Figure 1 and Figure 2 As shown, for easy operation, a handle 18 is installed on the mounting frame 10 , and a storage basket 19 is also installed on the mounting frame 10 .
[0029] Working principle:
[0030] Under the action of the induced draft fan, the gas enters the cyclone barrel 11 from the cyclone inlet 14, and a vortex is generated in the cyclone barrel 11, so that most of the dust with relatively light mass flows into the upper treatment box 15 from the cyclone outlet 13 installed in the middle of the top of the cyclone barrel 11, and the light dust flowing into the upper treatment box 15 is captured by the dust bag 16 installed on the upper treatment box 15; under the action of the airflow, the relatively heavy dust and the remaining small part of the relatively light dust enter the lower treatment barrel 5 from the lower end outlet of the cyclone barrel 11, and under the action of the conical distribution hopper 7, the airflow flows to the peripheral wall of the filter barrel 4, thereby realizing the filtering operation; in the filtering process, the large-particle dust with relatively large mass is intercepted and falls downward into the dust collecting barrel 1, and the small-particle dust filtered by the filter barrel 4 flows into the upper treatment box 15 from the reflux outlet 17, the gas pipeline and the treatment box air inlet 12, and then is captured by the dust bag 16 installed on the upper treatment box 15;
[0031] After working for a period of time, start the reduction motor in the rotation drive assembly 9, the reduction motor can drive the driving shaft 8-1 to rotate, and then drive the driving gear 8-2 to rotate synchronously. Since the driving gear 8-2 and the crown gear 8-3 are meshed, the rotating driving gear 8-2 can drive the crown gear 8-3 to rotate, and then drive the cleaning brush 6 installed on the crown gear 8-3 to revolve around the filter cylinder 4, and then clean the inner walls of the filter cylinder 4 and the lower processing cylinder 5 to avoid clogging of the filter cylinder 4 during the dust removal operation and affect normal work.
Claims
1. A dust cyclone collection device, characterized in that: The invention comprises a mounting frame (10) with a plurality of sets of casters (20) mounted on the bottom, a cyclone cylinder (11) mounted on the mounting frame (10), a cyclone air inlet (14) tangential to the circumference of the cyclone cylinder (11) mounted on the upper portion of the outer peripheral wall of the cyclone cylinder (11); a cyclone air outlet (13) connected to the top of the cyclone cylinder (11); an upper treatment box (15) mounted on the top of the cyclone cylinder (11) and connected to the cyclone air outlet (13); a treatment box air inlet (12) connected to the upper treatment box (15); and a dust removal bag (16) mounted at the air outlet of the upper treatment box (15); and a dust removal bag (16) mounted at the outlet of the cyclone cylinder (11). A lower treatment cylinder (5) is installed at the center of the lower treatment cylinder (5), a filter cylinder (4) is installed at the upper part of the inner cavity of the filter cylinder (4), a conical material distribution hopper (7) is installed, and a reflux outlet (17) is connected to the outer peripheral wall of the lower treatment cylinder (5), and the reflux outlet (17) is connected to the treatment box air inlet (12) through a gas pipeline and an air pump; it also includes a cleaning device for cleaning the filter cylinder (4); a mounting barrel cover (2) connected to the mounting frame (10) is installed at the discharge port of the lower treatment cylinder (5), and it also includes a dust collection barrel (1) installed on the mounting frame (10) and connected to the mounting barrel cover (2).
2. The dust cyclone collection device according to claim 1, characterized in that: The cleaning device comprises a rotating transmission assembly (8) arranged on the upper part of the lower processing cylinder (5) and penetrating the top of the lower processing cylinder (5), a cleaning brush (6) being installed on the bottom surface of the rotating transmission assembly (8) for cleaning the filter cylinder (4) to avoid clogging; and a rotating drive assembly (9) connected to the rotating transmission assembly (8) and installed on a mounting frame (10) for driving the cleaning brush (6) to rotate around the filter cylinder (4) to perform a cleaning operation.
3. The dust cyclone collection device according to claim 2, characterized in that: The rotary transmission assembly (8) comprises a crown gear (8-3) arranged between the filter cylinder (4) and the lower treatment cylinder (5), the crown gear (8-3) being rotatably connected to the upper part of the filter cylinder (4) via a rolling bearing, and a cleaning brush (6) being mounted on the bottom surface of the crown gear (8-3); and further comprises a driving shaft (8-1) being rotatably connected to the lower treatment cylinder (5) via a seat bearing, the driving shaft (8-1) being arranged transversely, and further comprises an active gear (8-2) being key-connected to the driving shaft (8-1), the active gear (8-2) being meshed with the crown gear (8-3) after penetrating a notch provided on the top surface of the lower treatment cylinder (5).
4. The dust cyclone collection device according to claim 3, characterized in that: The rotary drive assembly (9) comprises a reduction motor mounted on a mounting frame (10), a driving sprocket being key-connected to an output shaft of the reduction motor, and a driven sprocket being key-connected to a driving shaft (8-1), a transmission chain being mounted between the driving sprocket and the driven sprocket.
5. The dust cyclone collection device according to claim 2, characterized in that: The filter cartridge (4) comprises an upper mounting portion and a lower filtering portion connected by a flange, the upper mounting portion being rotatably connected to a rotating transmission assembly (8), and a plurality of filtering holes being provided on the outer peripheral wall of the lower filtering portion; and a conical material distribution hopper (7) being installed on the upper part of the inner cavity of the lower filtering portion.
6. The dust cyclone collection device according to claim 2, characterized in that: At least two groups of cleaning brushes (6) are provided, and the at least two groups of cleaning brushes (6) are evenly distributed in the circumferential direction; each cleaning brush (6) is a double-sided brush, and is used to clean the filter cylinder (4) and the lower treatment cylinder (5) at the same time.
7. The dust cyclone collection device according to claim 1, characterized in that: A handle (18) is installed on the installation frame (10), and a storage basket (19) is also installed on the installation frame (10).