Rotary micro-reaction equipment for producing acetylbutyrolactone
By designing a cyclonic microreaction device for acetylbutyrolactone production, the reaction is accelerated by using strong shear force and mixing, and the reaction products are rapidly cooled by bending pipes and cooling tanks, the problems of long reaction time, high energy consumption and low product purity in traditional production methods are solved, achieving efficient and environmentally friendly product collection and preservation.
Patent Information
- Application Number
- CN202421164192.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The traditional acetylbutyrolactone production method has problems such as long reaction time, high energy consumption and low product purity, and the natural cooling of the reaction products reduces the efficiency of product collection.
A cyclonic microreaction device is designed, including a reaction tank, a cooling mechanism and a circulation pump system, which accelerates the reaction through strong shear and mixing, and uses a bent pipe and a cooling tank to quickly cool the reaction product. The circulation pump system ensures that the product reaches room temperature for storage.
It improves the reaction rate and product purity, reduces energy consumption and environmental pollution, improves product collection efficiency, and makes the product more stable at room temperature and suitable for storage.
Smart Images

Figure CN222677964U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical production and preparation, in particular to a cyclotron micro-reaction device for producing acetobutyrolactone. Background Art
[0002] Acetylbutyrolactone is an important organic chemical raw material, widely used in coatings, inks, adhesives, fragrances and other fields, and is relatively stable at room temperature. With the rapid development of related industries, the demand for acetylbutyrolactone is increasing, and higher requirements are also placed on its production process. The traditional production method of acetylbutyrolactone has problems such as long reaction time, high energy consumption, and low product purity. Therefore, the development of new, efficient and environmentally friendly production technology has become a hot topic in industry research.
[0003] Applying the cyclotron microreactor to the production of acetylbutyrolactone is expected to solve many problems in traditional processes, improve production efficiency, reduce costs, and reduce environmental pollution. Therefore, conducting relevant technical research has important practical significance and market prospects. The device generates strong shear force and mixing effect through high-speed rotation, allowing the reactants to fully contact and react on a microscopic scale, thereby improving the reaction rate and product purity.
[0004] Among them, in the process of using cyclotron microreactor to produce acetyl butyrolactone, the catalyst used will make the temperature of the reaction product higher, but the storage of the reaction product is relatively stable at room temperature. Therefore, the reaction product needs to be further processed to reach room temperature for stable storage. However, most reaction containers cool the reaction product naturally, which reduces the efficiency of collecting the reaction product. Utility Model Content
[0005] The utility model aims to provide a cyclotron micro-reaction device for producing acetobutyrolactone, which has the characteristic of improving the collection of products after the reaction.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cyclotron micro-reactor for producing acetylbutyrolactone, comprising a base and a pad for support at the bottom of the base, a reaction tank for reaction is provided above the base, a pressure valve for balancing the pressure of the reaction tank is provided on the top of the reaction tank, a feed nozzle and a motor for stirring are respectively provided on the left side of the pressure valve, a cooling mechanism for treating the reaction product is provided on the right side of the reaction tank, the cooling mechanism comprises a first cooling tank and a second cooling tank for cooling, the first cooling tank and the second cooling tank are fixedly installed, and a fixing frame for fixing the first cooling tank and the second cooling tank is fixedly installed on the top of the base.
[0007] In order to facilitate cooling, as a preferred cyclotron microreactor for producing acetylbutyrolactone of the utility model, the cooling mechanism also includes a first bent tube fixedly installed in the first cooling tank, and a second bent tube fixedly installed in the second cooling tank, and the first bent tube is fixedly connected to the second bent tube.
[0008] In order to accelerate the cooling, as a preferred cyclotron microreactor for producing acetylbutyrolactone of the utility model, the top of the base is provided with a circulation pump for circulating the reaction products, a suction pipe is fixedly connected between the left side of the circulation pump and the bottom of the reaction tank, an infusion pipe is fixedly installed on the top of the circulation pump, the end of the infusion pipe away from the circulation pump is fixedly connected to the first bent pipe, a first discharge pipe is fixedly installed between the second cooling tank and the reaction tank, and the first discharge pipe is fixedly connected to the second bent pipe.
[0009] In order to facilitate maintaining a constant water temperature, as a preferred cyclotron microreactor for producing acetylbutyrolactone of the utility model, the first cooling tank has a first water inlet pipe for water intake on the right side, and the first cooling tank has a first water outlet pipe for water discharge on the right side, and the first water outlet pipe is located above the first water inlet pipe.
[0010] In order to facilitate maintaining a constant water temperature, as a preferred cyclotron microreactor for producing acetylbutyrolactone of the utility model, the right side of the second cooling tank has a second water inlet pipe for water intake, the right side of the second cooling tank has a second water outlet pipe for water discharge, and the second water outlet pipe is located above the second water inlet pipe.
[0011] In order to facilitate the control of the delivery of reaction products, as a preferred cyclotron microreactor for producing acetylbutyrolactone of the utility model, a second discharge tube is fixedly installed at the bottom of the infusion tube, a first valve is arranged on the outside of the second discharge tube, and a second valve is arranged on the outside of the infusion tube, and the second valve is located on the right side of the second discharge tube.
[0012] In order to facilitate support and fixation, as a preferred cyclotron micro-reactor for producing acetobutyrolactone of the utility model, the top of the base has a bracket for supporting the reaction tank, and the top of the bracket has a fixing ring for fixing and installing the reaction tank.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] Through the first bent tube and the second bent tube arranged on the cooling mechanism, the product obtained by the reaction in the reaction tank is transported to the first bent tube and the second bent tube through the infusion tube for cooling by means of the circulation pump and the liquid extraction tube. The tap water stored in the first cooling tank and the second cooling tank is put into the tap water at room temperature to cool the reaction product passing through the first bent tube and the second bent tube, thereby facilitating the reaction product to reach room temperature, facilitating the stability of the reaction product, and thus facilitating its storage. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is one of the three-dimensional structural diagrams of the utility model;
[0016] Figure 2 This is the second three-dimensional structural diagram of the utility model;
[0017] Figure 3 It is a partial cross-sectional structural diagram of the utility model;
[0018] Figure 4 For this utility model Figure 3 Enlarged structural diagram at point A in the middle.
[0019] In the figure: 1. base; 2. foot; 3. bracket; 4. fixing ring; 5. reaction tank; 6. fixing frame; 7. first cooling tank; 8. second cooling tank; 9. pressure valve; 10. circulation pump; 11. suction pipe; 12. infusion pipe; 13. first discharge pipe; 14. first bending pipe; 15. second bending pipe; 16. first water inlet pipe; 17. first water outlet pipe; 18. second water inlet pipe; 19. second water outlet pipe; 20. second discharge pipe; 21. first valve; 22. second valve. DETAILED DESCRIPTION
[0020] See also Figures 1 to 4 A cyclotron micro-reactor for producing acetylbutyrolactone comprises a base 1 and a foot 2 for supporting the bottom of the base 1, a reaction tank 5 for reaction is provided above the base 1, a pressure valve 9 for balancing the pressure of the reaction tank 5 is provided on the top of the reaction tank 5, a feed nozzle and a motor for stirring are respectively provided on the left side of the pressure valve 9, a cooling mechanism for treating the reaction product is provided on the right side of the reaction tank 5, the cooling mechanism comprises a first cooling tank 7 and a second cooling tank 8 for cooling, the first cooling tank 7 and the second cooling tank 8 are fixedly installed, and a fixing frame 6 for fixing the first cooling tank 7 and the second cooling tank 8 is fixedly installed on the top of the base 1.
[0021] In this embodiment: a pressure valve 9 for balancing the pressure of the reaction tank 5 is provided on the top of the reaction tank 5, and a feed nozzle and a motor for stirring are respectively provided on the left side of the pressure valve 9, so that the reactants can be poured into the reaction tank 5 through the feed nozzle for reaction. The motor is used to stir and mix the reaction, and the pressure in the reaction tank 5 can be maintained by the pressure valve 9. The reaction product is cooled to room temperature by the cooling mechanism, and the reaction product is brought to room temperature for stable storage.
[0022] As a technical optimization solution of the utility model, the cooling mechanism also includes a first bent tube 14 fixedly installed in the first cooling tank 7 and a second bent tube 15 fixedly installed in the second cooling tank 8. The first bent tube 14 and the second bent tube 15 are fixedly connected.
[0023] In this embodiment: the first curved tube 14 and the second curved tube 15 are fixedly connected, so that the reaction product can pass through the first curved tube 14 and the second curved tube 15 respectively, and the temperature of the liquid in the first curved tube 14 and the second curved tube 15 during the reaction can be effectively reduced.
[0024] As a technical optimization scheme of the utility model, a circulating pump 10 for circulating the reaction products is provided on the top of the base 1, a liquid extraction pipe 11 is fixedly connected between the left side of the circulating pump 10 and the bottom of the reaction tank 5, a liquid infusion pipe 12 is fixedly installed on the top of the circulating pump 10, and the end of the liquid infusion pipe 12 away from the circulating pump 10 is fixedly connected to the first bent pipe 14, a first liquid discharge pipe 13 is fixedly installed between the second cooling tank 8 and the reaction tank 5, and the first liquid discharge pipe 13 is fixedly connected to the second bent pipe 15.
[0025] In this embodiment: the product after the reaction in the reaction tank 5 is transported to the first bent tube 14 and the second bent tube 15 through the circulation pump 10 and the suction tube 11 through the infusion tube 12 for cooling treatment, and then returned to the reaction tank 5 through the first discharge tube 13 to circulate the reaction product, so that the reaction product reaches room temperature, which is convenient for the stability of the product and storage.
[0026] As a technical optimization scheme of the utility model, the first cooling tank 7 has a first water inlet pipe 16 for water inlet on the right side, and the first cooling tank 7 has a first water outlet pipe 17 for water outlet on the right side, and the first water outlet pipe 17 is located above the first water inlet pipe 16; the second cooling tank 8 has a second water inlet pipe 18 for water inlet on the right side, and the second cooling tank 8 has a second water outlet pipe 19 for water outlet on the right side, and the second water outlet pipe 19 is located above the second water inlet pipe 18.
[0027] In this embodiment: the first water outlet pipe 17 is located above the first water inlet pipe 16, so that the normal temperature tap water entering the first cooling tank 7 through the first water inlet pipe 16 can cool the liquid passing through the first bent tube 14; the second water outlet pipe 19 is located above the second water inlet pipe 18, so that the normal temperature tap water entering the second cooling tank 8 through the second water inlet pipe 18 can cool the liquid passing through the second bent tube 15, so that the heat generated during the reaction in the reaction tank 5 can be effectively cooled, so that the temperature reaches a normal temperature state for easy storage and processing.
[0028] As a technical optimization solution of the utility model, a second drainage tube 20 is fixedly installed at the bottom of the infusion tube 12, a first valve 21 is arranged on the outside of the second drainage tube 20, and a second valve 22 is arranged on the outside of the infusion tube 12, and the second valve 22 is located on the right side of the second drainage tube 20.
[0029] In this embodiment: by closing the first valve 21 and opening the second valve 22, the reaction product can be transported to the first bent tube 14 and the second bent tube 15 through the infusion tube 12 and then flow back to the reaction tank 5 through the first discharge tube 13 for circulation cooling. By closing the second valve 22 and opening the first valve 21, the reaction product at room temperature can be transported to the second discharge tube 20 through the infusion tube 12 and discharged and collected through the second discharge tube 20.
[0030] As a technical optimization solution of the utility model, the top of the base 1 is provided with a bracket 3 for supporting the reaction tank 5 , and the top of the bracket 3 is provided with a fixing ring 4 for fixing and installing the reaction tank 5 .
[0031] In this embodiment, the support 3 and the fixing ring 4 are provided to provide a fixing support for the reaction tank 5 .
[0032] Working principle: When in use, the reactants and catalysts to be used are poured into the reaction tank 5 through the feed nozzle, and the reactants in the reaction tank 5 are stirred and mixed by starting the motor on the top of the reaction tank 5. After the reaction is completed, the tap water at room temperature that enters the first cooling tank 7 through the first water inlet pipe 16 cools the liquid passing through the first bent tube 14, and the tap water at room temperature that enters the second cooling tank 8 through the second water inlet pipe 18 cools the liquid passing through the second bent tube 15. Then, by starting the circulation pump 10, the reaction product in the reaction tank 5 is transported to the first bent tube 14 and the second bent tube 15 through the infusion tube 12 for cooling treatment, and then returned to the reaction tank 5 through the first drainage pipe 13 to circulate the reaction product, so that the reaction product reaches room temperature to facilitate the stability of the product, and then the reaction product at room temperature can be transported to the second drainage pipe 20 through the infusion pipe 12 by closing the second valve 22 and opening the first valve 21, and discharged and collected through the second drainage pipe 20, so as to facilitate the storage of the reaction product.
[0033] The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of various parts adopt the conventional means such as mature rivets and welding in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. All electrical equipment in the utility model are powered by an external power supply.
[0034] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A cyclotron micro-reactor for producing acetylbutyrolactone, comprising a base (1), a foot (2) for supporting the bottom of the base (1), a reaction tank (5) for reaction is provided above the base (1), a pressure valve (9) for balancing the pressure of the reaction tank (5) is provided on the top of the reaction tank (5), a feed nozzle and a motor for stirring are respectively provided on the left side of the pressure valve (9), characterized in that: The right side of the reaction tank (5) is provided with a cooling mechanism for processing the reaction product, the cooling mechanism comprising a first cooling tank (7) and a second cooling tank (8) for cooling, the first cooling tank (7) and the second cooling tank (8) being fixedly installed, and a fixing frame (6) for fixing the first cooling tank (7) and the second cooling tank (8) is fixedly installed on the top of the base (1).
2. A cyclotron microreactor for producing acetobutyrolactone according to claim 1, characterized in that: The cooling mechanism further comprises a first bending tube (14) fixedly installed in the first cooling tank (7) and a second bending tube (15) fixedly installed in the second cooling tank (8), wherein the first bending tube (14) and the second bending tube (15) are fixedly connected.
3. A cyclotron microreactor for producing acetobutyrolactone according to claim 2, characterized in that: The top of the base (1) is provided with a circulation pump (10) for circulating the reaction products, a liquid extraction pipe (11) is fixedly connected between the left side of the circulation pump (10) and the bottom of the reaction tank (5), a liquid infusion pipe (12) is fixedly installed on the top of the circulation pump (10), and the end of the liquid infusion pipe (12) away from the circulation pump (10) is fixedly connected to the first bent pipe (14), and a first liquid discharge pipe (13) is fixedly installed between the second cooling tank (8) and the reaction tank (5), and the first liquid discharge pipe (13) is fixedly connected to the second bent pipe (15).
4. A cyclotron microreactor for producing acetylbutyrolactone according to claim 1, characterized in that: The first cooling tank (7) has a first water inlet pipe (16) for water inlet on the right side, and has a first water outlet pipe (17) for water outlet on the right side, wherein the first water outlet pipe (17) is located above the first water inlet pipe (16).
5. A cyclotron microreactor for producing acetylbutyrolactone according to claim 1, characterized in that: The right side of the second cooling tank (8) has a second water inlet pipe (18) for water inlet, and the right side of the second cooling tank (8) has a second water outlet pipe (19) for water outlet, and the second water outlet pipe (19) is located above the second water inlet pipe (18).
6. A cyclotron microreactor for producing acetylbutyrolactone according to claim 3, characterized in that: A second liquid discharge pipe (20) is fixedly mounted at the bottom of the liquid infusion pipe (12), a first valve (21) is arranged on the outer side of the second liquid discharge pipe (20), a second valve (22) is arranged on the outer side of the liquid infusion pipe (12), and the second valve (22) is located on the right side of the second liquid discharge pipe (20).
7. A cyclotron microreactor for producing acetylbutyrolactone according to claim 1, characterized in that: The top of the base (1) is provided with a bracket (3) for supporting a reaction tank (5), and the top of the bracket (3) is provided with a fixing ring (4) for fixing and installing the reaction tank (5).