Reaction kettle with cleaning function
By designing half gears, tooth rods and stirring systems in the reactor, the rapid scraping and cleaning of raw materials in the inner wall of the kettle body is solved, and the problems of low material extraction efficiency and waste of resources are improved, and the working efficiency and raw material utilization rate are improved.
Patent Information
- Application Number
- CN202421379590.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-17
AI Technical Summary
When the existing reactors mix and react lubricant, the material collection time is long and the working efficiency is low. The lubricant is prone to stick to the inner wall of the kettle body, causing waste of resources and pollution.
A reactor with cleaning function is designed, and the rapid scraping and cleaning of the raw materials of the inner wall of the kettle body is achieved through the cooperation of the half gear, the first tooth rod, the second tooth rod, the stirring tube, the stirring rod, the top frame, the motor, the slide plate, the extrusion plate, the scraping ring and the extrusion rod.
It improves the working efficiency of material collection, increases the utilization rate of raw materials, avoids waste of resources, and facilitates the cleaning of the inner wall of the kettle body, ensuring the continuous use of the equipment.
Smart Images

Figure CN222678043U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a reaction kettle with a cleaning function. Background Art
[0002] A reactor is a device used for chemical reactions. It is a comprehensive reaction vessel that can achieve heating, evaporation, cooling and low-speed mixing functions according to process requirements. Lubricating oil needs to be added with thickeners for reaction during the production process, so a reactor is needed.
[0003] Most of the existing reactors only have basic stirring and mixing functions. When mixing raw materials such as lubricating oil, due to the certain viscosity of the lubricating oil, the natural falling speed is slow, which makes the material collection time after each reaction longer and the material collection efficiency is low. In addition, the lubricating oil is easy to adhere to the inner wall of the reactor, which not only easily causes waste of resources, but also easily pollutes the inner wall of the reactor, affecting the next reaction.
[0004] For this purpose, we propose a reactor with cleaning function. Utility Model Content
[0005] The purpose of the utility model is to provide a reaction kettle with a cleaning function to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a reaction kettle with a cleaning function, comprising a bracket, a kettle body is fixedly mounted on the bracket, mounting frames are fixedly mounted on both sides of the kettle body, half gears are rotatably connected in the two mounting frames, a first gear rod is arranged in the front of the half gears in the two mounting frames, a second gear rod is arranged at the rear of the two half gears, a top frame is fixedly mounted on the top of the two first gear rods and the second gear rods, a stirring tube is rotatably connected in the kettle body, a plurality of stirring rods are fixedly mounted on both sides of the stirring tube, a slide plate is slidably connected in the stirring tube, an extrusion plate is sleeved on the outer side of the stirring tube, a scraper ring is sleeved on the outer side of the extrusion plate, and an extrusion rod is fixedly mounted on the top of the slide plate.
[0007] Optionally, motors are fixedly mounted on the sides of the two mounting frames away from each other, and the output ends of the two motors are respectively fixedly mounted on corresponding half gears. The use of the device is facilitated by driving the half gears to rotate through the motors.
[0008] Optionally, a rotating member is fixedly mounted on the top end of the extrusion rod, and the rotating member is rotatably connected in the top frame, so that the extrusion rod can be limited by the rotating member.
[0009] Optionally, a gear ring is sleeved on the outer side of the top end of the stirring tube, a motor is fixedly installed on the top end of the kettle body to the right of the gear ring, a gear is fixedly installed on the output end of the motor, the gear is meshingly connected to the gear ring, and the gear is driven to rotate by the motor, which is beneficial to the use of the equipment.
[0010] Optionally, the front and rear ends of the slide plate extend out of the stirring tube and are fixedly mounted on the extrusion plate. This design is beneficial to the use of the device.
[0011] Optionally, limiting members are fixedly installed on one side of the two first gear rods and the second gear rod away from the kettle body, limiting grooves are provided on the two mounting frames, and multiple limiting members are respectively slidably connected in the corresponding limiting grooves, so that the first gear rod and the second gear rod can be limited by the limiting members.
[0012] Optionally, a feeding pipe is fixedly installed at the front end of the kettle body below the scraper ring, and a material extraction pipe is fixedly installed at the bottom end of the kettle body. Solenoid valves are fixedly installed in the feeding pipe and the material extraction pipe, so that the lubricating oil raw material can be easily fed in and out through the feeding pipe and the material extraction pipe.
[0013] Optionally, a PLC controller is fixedly installed at the bottom of the front end of the bracket, and the operation of the device can be conveniently controlled by the PLC controller.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] Through the mutual cooperation of the half gear, the first gear rod, the second gear rod, the stirring tube, the stirring rod, the top frame, the motor, the slide plate, the extrusion plate, the scraper ring and the extrusion rod, the raw materials on the rear wall of the kettle body can be quickly scraped off and squeezed out after the reaction is completed, which not only improves the work efficiency of material removal, but also improves the utilization rate of raw materials and avoids waste of resources. At the same time, it is convenient to clean the inner wall of the kettle body, which is beneficial to the next use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of a reaction kettle with a cleaning function according to the utility model;
[0017] Figure 2 This is a cross-sectional view of a reaction kettle with a cleaning function according to the utility model;
[0018] Figure 3 This is a cross-sectional view of an extrusion plate in a reactor with a cleaning function according to the utility model;
[0019] Figure 4 The utility model is a reaction kettle with a cleaning function Figure 2 A is an enlarged view of the middle image.
[0020] In the figure: 1. bracket; 2. kettle body; 3. mounting frame; 4. limiting groove; 5. limiting member; 6. half gear; 7. first gear rod; 8. second gear rod; 9. feeding pipe; 10. PLC controller; 11. stirring pipe; 12. stirring rod; 13. motor; 14. gear; 15. gear ring; 16. top frame; 17. motor; 18. feeding pipe; 19. slide plate; 20. extrusion plate; 21. scraper ring; 22. extrusion rod; 23. rotating member. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1 to 4 The utility model provides a reaction kettle with a cleaning function, comprising a bracket 1, a kettle body 2 is fixedly mounted on the bracket 1, mounting brackets 3 are fixedly mounted on both sides of the kettle body 2, half gears 6 are rotatably connected in the two mounting brackets 3, first gear rods 7 are arranged in front of the half gears 6 in the two mounting brackets 3, second gear rods 8 are arranged at the rear of the two half gears 6, top racks 16 are fixedly mounted on the tops of the two first gear rods 7 and the second gear rods 8, a stirring tube 11 is rotatably connected in the kettle body 2, a plurality of stirring rods 12 are fixedly mounted on both sides of the stirring tube 11, a slide plate 19 is slidably connected in the stirring tube 11, an extrusion plate 20 is sleeved on the outer side of the stirring tube 11, a scraper ring 21 is sleeved on the outer side of the extrusion plate 20, and an extrusion rod 22 is fixedly mounted on the top of the slide plate 19.
[0023] Motors 17 are fixedly installed on the sides of the two mounting frames 3 away from each other. The output ends of the two motors 17 are respectively fixedly installed on the corresponding half gears 6. The half gears 6 are driven to rotate by the motors 17, which is beneficial to the use of the device. A rotating member 23 is fixedly installed on the top of the extrusion rod 22. The rotating member 23 is rotatably connected in the top frame 16. The extrusion rod 22 can be limited by the rotating member 23. A gear ring 15 is sleeved on the outer side of the top of the stirring tube 11. The top of the kettle body 2 is located on the right part of the gear ring 15 and is fixedly installed with a motor 13. A gear 14 is fixedly installed on the output end of the motor 13. The gear 14 is meshed and connected to the gear ring 15. The gear 14 is driven to rotate by the motor 13, which is beneficial to the use of the device. The front and rear ends of the slide plate 19 extend out of the stirring tube 11 and are fixed. It is installed on the extrusion plate 20. This design is beneficial to the use of the equipment. The two first gear rods 7 and the second gear rod 8 are fixedly installed on the side away from the kettle body 2. The limiting grooves 4 are arranged on the two mounting frames 3. A plurality of limiting members 5 are respectively slidably connected in the corresponding limiting grooves 4. The first gear rod 7 and the second gear rod 8 can be limited by the limiting members 5. The front end of the kettle body 2 is located at the lower part of the scraper ring 21 and a feeding pipe 9 is fixedly installed. The bottom end of the kettle body 2 is fixedly installed with a feeding pipe 18. Solenoid valves are fixedly installed in the feeding pipe 9 and the feeding pipe 18. The feeding pipe 9 and the feeding pipe 18 facilitate the entry and exit of lubricating oil raw materials. A PLC controller 10 is fixedly installed at the bottom of the front end of the bracket 1. The PLC controller 10 is convenient for controlling the equipment to work.
[0024] Working principle: The electric heating component can be installed at the bottom of the kettle body 2 according to the use needs. When in use, turn on the switch of the motor 13, the motor 13 drives the gear 14, the gear ring 15, the stirring tube 11 and the stirring rod 12 to rotate, so that the lubricating oil and the thickener can be stirred and mixed. When the stirring tube 11 rotates, the slide plate 19, the extrusion plate 20, the extrusion rod 22 and the scraper ring 21 will rotate synchronously. After the reaction is completed, turn on the switch of the motor 17, the motor 17 drives the half gear 6 to rotate. When the half gear 6 is engaged with the tooth on the first gear rod 7, the top frame 16 and the extrusion rod 22 can be pressed down, and the extrusion rod 22 drives the slide plate 19, the extrusion plate 20 By pressing down the scraper ring 21, the lubricating oil raw material on the inner wall of the kettle body 2 can be quickly scraped off, and at the same time, the extrusion plate 20 squeezes the lubricating oil to speed up the discharging speed of the lubricating oil. After taking out the raw material, clean water can be added to the kettle body 2, and then the scraper ring 21 and the extrusion plate 20 can be repeatedly moved up and down through the above principle to clean the inner wall of the kettle body 2. This reactor with a cleaning function is easy to use. Through the above components, the raw material on the inner wall of the kettle body 2 can be quickly scraped off and squeezed out after the reaction is completed, which not only improves the working efficiency of taking materials, but also improves the utilization rate of raw materials, avoids waste of resources, and is convenient for cleaning the inner wall of the kettle body 2, which is beneficial to the next use.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A reactor with a cleaning function, characterized in that: The invention comprises a bracket (1), wherein a kettle body (2) is fixedly mounted on the bracket (1), mounting frames (3) are fixedly mounted on both sides of the kettle body (2), half gears (6) are rotatably connected in the two mounting frames (3), first gear rods (7) are arranged in front of the half gears (6) in the two mounting frames (3), second gear rods (8) are arranged at the rear of the two half gears (6), top frames (16) are fixedly mounted on the top ends of the two first gear rods (7) and the second gear rods (8), a stirring tube (11) is rotatably connected in the kettle body (2), a plurality of stirring rods (12) are fixedly mounted on both sides of the stirring tube (11), a slide plate (19) is slidably connected in the stirring tube (11), an extrusion plate (20) is sleeved on the outer side of the stirring tube (11), a scraper ring (21) is sleeved on the outer side of the extrusion plate (20), and an extrusion rod (22) is fixedly mounted on the top end of the slide plate (19).
2. A reaction kettle with a cleaning function according to claim 1, characterized in that: A motor (17) is fixedly mounted on one side of the two mounting frames (3) that is away from each other, and the output ends of the two motors (17) are respectively fixedly mounted on corresponding half gears (6).
3. The reactor with cleaning function according to claim 1, characterized in that: A rotating member (23) is fixedly mounted on the top end of the extrusion rod (22), and the rotating member (23) is rotatably connected in the top frame (16).
4. The reactor with cleaning function according to claim 1, characterized in that: A gear ring (15) is sleeved on the outer side of the top end of the stirring tube (11); a motor (13) is fixedly mounted on the top end of the kettle body (2) located on the right side of the gear ring (15); a gear (14) is fixedly mounted on the output end of the motor (13); and the gear (14) is meshingly connected to the gear ring (15).
5. The reaction kettle with cleaning function according to claim 1, characterized in that: The front and rear ends of the slide plate (19) both extend out of the stirring tube (11) and are fixedly mounted on the extrusion plate (20).
6. The reaction kettle with cleaning function according to claim 1, characterized in that: A limiting member (5) is fixedly mounted on one side of the two first gear rods (7) and the second gear rod (8) away from the kettle body (2), and a limiting groove (4) is provided on each of the two mounting frames (3), and a plurality of the limiting members (5) are respectively slidably connected in corresponding limiting grooves (4).
7. The reactor with cleaning function according to claim 1, characterized in that: A feeding pipe (9) is fixedly mounted at the front end of the kettle body (2) below the scraper ring (21), and a material extraction pipe (18) is fixedly mounted at the bottom end of the kettle body (2). Solenoid valves are fixedly mounted in both the feeding pipe (9) and the material extraction pipe (18).
8. The reaction kettle with cleaning function according to claim 1, characterized in that: A PLC controller (10) is fixedly mounted on the bottom of the front end of the bracket (1).