Crusher with anti-blocking bottom and multiple discharge ports
By designing a multi-outlet crusher with anti-blocking at the bottom, the problems of debris blockage and safety hazards of battery partitions are solved, and the continuous crushing and safe output of battery partitions are achieved, which improves work fluency and safety.
Patent Information
- Application Number
- CN202520329957.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2035-02-27
AI Technical Summary
During the battery recycling process, when the crusher works continuously, the debris of the battery partition can easily block the discharge port, affecting the smoothness of the work. At the same time, the debris popped out during the crushing may cause safety hazards.
A multi-feeding crusher with anti-blocking bottom is designed. By setting up a crushing box, discharge assembly, reducer and feed box, the guide plate, reinforcement plate, installation strip and guide strip are used to achieve continuous crushing and safe output of the battery partition.
It effectively prevents the battery separator debris from blocking the discharge port, ensures the continuous work of the crusher, reduces safety hazards, and improves the safety and efficiency of the crushing process.
Smart Images
Figure CN222678198U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of battery recycling, in particular to a bottom-blocking breaker with multiple discharge ports. Background Art
[0002] In the battery recycling work, the battery needs to be disassembled first. After the battery is disassembled, the electrolyte, electrode, plastic partition and shell and other components are recycled according to different standards. Among them, the plastic partition is recycled. Because it is a composite material, it needs to be crushed and separated into different components for careful recycling. For this reason, a plastic crusher is needed to crush the partition. The plastic crusher is a device used to crush waste plastics and factory plastic scraps. It is widely used in waste plastic regeneration and factory scrap recycling, but it still has the following disadvantages in actual use:
[0003] 1. During the operation of the crusher, the broken battery separators are directly thrown out through the discharging equipment. When a large number of discharging equipment are discharging, when the collecting mechanism corresponding to the lower-level receiving equipment is full, it is necessary to stop the machine and replace the collecting equipment. If the machine is not stopped, the separator debris will easily block the position of the discharging port, affecting the smoothness of the crusher's operation;
[0004] 2. During the operation of the crusher, the battery separator to be crushed is directly guided into the crusher through the guide structure. During the corresponding crushing process in the crushing box, the debris generated will jump to the outside of the crusher. If the staff operates outside the crusher, it is easy to cause safety hazards and affect the smoothness of the crusher's operation. Utility Model Content
[0005] The utility model aims to provide a bottom-blocking anti-clog crusher with multiple discharge ports. By arranging a crushing box, a discharge assembly, a reducer and a feed box, the utility model solves the problem that battery separator fragments are likely to block the discharge ports during the continuous crushing operation of the crusher, and the battery separator fragments that jump out to the outside of the crusher during the crushing process are likely to cause safety hazards.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model discloses a bottom-blocking anti-multi-discharging-port crusher, comprising a crushing box, a discharging assembly, a reducer and a feeding box, wherein guide plates are fixed on the upper parts of both side walls of the crushing box, the top of the crushing box is fixedly connected with the feeding box, two reducers are arranged on the front side of the crushing box, a fixed opening is opened in the bottom center of the crushing box, a discharging assembly is fixed through the fixed opening, the discharging assembly comprises a fixed frame, a discharging hopper and a discharging hose, a fixed frame is fixed in the fixed opening in a rectangular array, the bottom end of each of the fixed frames is fixedly connected with the discharging hopper, and the bottom end of each of the discharging hoppers is fixedly connected with the discharging hose, when working, the battery separator entering therein is crushed by the crushing box, the crushed material is separately output through a plurality of discharging hoses by the discharging assembly, and the crushing roller is driven to rotate by the reducer when working, the material is transported to the crushing box through the feeding box, and is crushed by the crushing roller.
[0008] Furthermore, reinforcing plates are fixed on the bottom surface of each guide plate at equal intervals, and the reinforcing plates at the bottom of the two guide plates are respectively fixed on the two side walls of the crushing box, and the supporting strength of the guide plate in the crushing box is increased by the reinforcing plates.
[0009] Furthermore, mounting strips are fixed on both sides of the crushing box, a material guide strip is fixed to the inner bottom of the crushing box outside the fixed opening, the material guide strip is fixed on the side wall of the crushing box, and the crushing box is installed on the external supporting structure through the mounting strip, and the crushed battery fragments are concentrated into the fixed opening through the material guide strip.
[0010] Furthermore, the discharge assembly also includes a mounting frame, and the bottom end of each of the discharge hoses is fixed with a mounting frame, and the discharge assembly is installed on the external discharge equipment through the mounting frame.
[0011] Furthermore, a support frame is fixed to the lower part of the peripheral side of each reducer, and the support frame is fixed to the front side of the crushing box. A driving motor is fixed to the end of each reducer away from the crushing box, and the output end of the driving motor is fixed to the input end of the reducer. A driving shaft is fixed to the output end of the reducer. The reducer is supported on the crushing box through the support frame, and the reducer is driven to work by the power generated by the driving motor.
[0012] Furthermore, the drive shaft passes through the front side of the crushing box, and a crushing roller is fixed to the end of each drive shaft away from the reducer. The end of the crushing roller away from the drive shaft is rotatably connected to the inner wall of the crushing box. Crushing teeth are evenly fixed on the circumference of the two crushing rollers. The crushing teeth on the circumference of the two crushing rollers are staggered with each other. When the crushing rollers rotate, the battery separator entered between the two crushing rollers will be crushed.
[0013] Furthermore, the distance between the two side walls of the feed box gradually decreases from top to bottom and then gradually increases, and the top and bottom of the feed box are both opened to block the battery separator fragments that pop out of the crushing box.
[0014] The utility model has the following beneficial effects:
[0015] 1. The utility model solves the problem that battery separator debris easily blocks the discharge port during the continuous crushing operation of the crusher by arranging a crushing box and a discharge component. During operation, the crushed battery separator in the crushing box falls to the bottom of the crushing box and is separately transported to the discharge hopper through four fixed frames, output to the discharge hose through the discharge hopper, and separated by the discharge hose. For devices corresponding to multiple discharges, when a device stops working and blocks the bottom end of the discharge hose, the material continues to be discharged through other discharge hoses, thereby preventing blockage during the crusher discharge and ensuring the continuity of the discharge.
[0016] 2. The utility model solves the problem that battery separator fragments that jump out to the outside of the crusher during crushing are prone to cause safety hazards by arranging a crushing box, a reducer and a feed box. When the battery separator is in the process of crushing, the splashing debris is first separated by the guide plate. After the guide plate is separated, a small amount of splashing debris is splashed into the feed box and further blocked by the feed box. After the battery separator that subsequently enters the feed box is further separated, the safety hazard caused by the splashing of debris during the crushing of the battery separator is well prevented, so that the battery separator is safer during crushing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 A three-dimensional diagram of the assembly structure of a bottom-blocking-proof multi-discharge-port crusher;
[0019] Figure 2 This is a three-dimensional diagram of the crushing box structure;
[0020] Figure 3 It is a three-dimensional diagram of the discharge component structure;
[0021] Figure 4 The three-dimensional diagram of the reducer structure;
[0022] Figure 5 This is a three-dimensional diagram of the feed box structure.
[0023] Reference numerals:
[0024] 1. Crushing box; 101. Guide plate; 102. Reinforcement plate; 103. Mounting strip; 104. Fixing port; 105. Guide strip; 2. Discharging assembly; 201. Fixing frame; 202. Discharging hopper; 203. Discharging hose; 204. Mounting frame; 3. Speed reducer; 301. Support frame; 302. Driving motor; 303. Driving shaft; 304. Crushing roller; 305. Crushing teeth; 4. Feed box. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Specific embodiment 1
[0027] See also Figure 1-3 The utility model is a bottom-blocking anti-multi-discharge-port crusher, comprising a crushing box 1, a discharge assembly 2, a reducer 3 and a feed box 4. The upper parts of the two side walls of the crushing box 1 are fixed with guide plates 101. When the crushing box 1 is working, the battery separator entering therein is crushed. The crushing box 1 guides the battery separator entering the crushing box 1 to between the two crushing rollers 304 through the guide plates 101. The top of the crushing box 1 is fixedly connected with the feed box 4, and the battery separator is transported to the crushing box 1 through the feed box 4. Two reducers 3 are arranged on the front side of the crushing box 1. When the reducer 3 is working, the power generated by the drive motor 302 is changed into torque and speed, and the drive shaft 303 is driven to rotate. A fixed port 104 is opened in the bottom center of the crushing box 1. The crushing box 1 fixes the discharge assembly 2 through the fixed port 104. The fixed port 10 4 is fixed with a discharging assembly 2, through which the crushed battery separators are discharged. The discharging assembly 2 includes a fixed frame 201, a discharging hopper 202 and a discharging hose 203. The fixed frame 201 is fixed in a rectangular array in the fixed opening 104, and the bottom end of each fixed frame 201 is fixedly connected to a discharging hopper 202, and the bottom end of each discharging hopper 202 is fixedly connected to a discharging hose 203. When in operation, the crushed battery separators in the crushing box 1 fall to the bottom of the crushing box 1, and are separately transported to the discharging hopper 202 through the four fixed frames 201, and are output to the discharging hose 203 through the discharging hopper 202, and are separated by the discharging hose 203. For equipment with multiple discharging, when an equipment stops working and blocks the bottom end of the discharging hose 203, the materials continue to be discharged through other discharging hoses 203 to ensure the continuity of the discharging.
[0028] Specifically, reinforcing plates 102 are fixed on the bottom surface of each guide plate 101 at equal intervals. The reinforcing plates 102 at the bottom of the two guide plates 101 are respectively fixed on the two side walls of the crushing box 1. The guide plates 101 increase the support strength through the reinforcing plates 102 to prevent the guide plates 101 from being deformed as the working time increases.
[0029] Furthermore, mounting strips 103 are fixed on both sides of the crushing box 1, and guide strips 105 are fixed to the bottom of the crushing box 1 outside the fixed opening 104. The guide strips 105 are fixed to the side walls of the crushing box 1. When the crushing box 1 is working, it is installed on the external supporting structure through the mounting strips 103, and the materials crushed by the crushing roller 304 are concentrated into the fixed opening 104 through the guide strips 105.
[0030] Furthermore, the discharge assembly 2 also includes a mounting frame 204, and the bottom end of each discharge hose 203 is fixed with a mounting frame 204. When the discharge assembly 2 is placed and set, the bottom mounting frame 204 of each discharge hose 203 is aligned with the mounting structure of the lower-level material receiving equipment, and is installed by installing bolts to complete the installation of the discharge assembly 2 and the external working structure.
[0031] The operation process of this embodiment is as follows: when working, first, after installing the mounting strip 103 on the crushing box 1 at a suitable position, move the bottom end of each discharge hose 203, make the mounting frame 204 at the bottom end of each discharge hose 203 correspond to the external mounting structure, and then install it with the mounting bolts, the crushing work can be started. After the battery separator is crushed, the battery separator debris falls to the bottom of the crushing box 1, and is guided to the fixed port 104 by the guide strip 105. After the debris falls into the fixed port 104, it is transported to the four discharge hoppers 202 respectively under the separation of the four fixed frames 201, and is concentrated into the discharge hose 203 through the discharge hopper 202, and is output to the lower-level material receiving device in the discharge hose 203. When the lower-level material receiving device stops working and blocks the corresponding discharge hose 203, the battery separator debris subsequently generated in the crushing box 1 is output to other discharge hoses 203 through other discharge hoppers 202, so as to maintain the continuity of the operation of the crushing box 1. Specific embodiment 2
[0033] See also Figure 1 , 2, 4, 5, on the basis of the specific embodiment 1, a support frame 301 is fixed to the lower part of the peripheral side of each reducer 3, the support frame 301 is fixed to the front side of the crushing box 1, and a driving motor 302 is fixed to the end of each reducer 3 away from the crushing box 1, the output end of the driving motor 302 is fixed to the input end of the reducer 3, and a driving shaft 303 is fixed to the output end of the reducer 3. When the reducer 3 is working, it is supported on the crushing box 1 by the support frame 301, and the reducer 3 is driven to work by the driving motor 302.
[0034] Specifically, the drive shaft 303 passes through the front side of the crushing box 1, and a crushing roller 304 is fixed to the end of each drive shaft 303 away from the reducer 3. The end of the crushing roller 304 away from the drive shaft 303 is rotatably connected to the inner wall of the crushing box 1. Crushing teeth 305 are evenly fixed on the circumference of the two crushing rollers 304. The crushing teeth 305 on the circumference of the two crushing rollers 304 are staggered with each other. When the reducer 3 is working, the power generated drives the drive shaft 303 to rotate, and drives the crushing rollers 304 and the crushing teeth 305 thereon to rotate. The two crushing rollers 304 rotate in opposite directions, so that the crushing teeth 305 will enter the battery separator between the two crushing rollers 304 and crush it during the rotation process.
[0035] Furthermore, the distance between the two side walls of the feed box 4 gradually decreases from top to bottom and then gradually increases, and the top and bottom of the feed box 4 are both opened, so that when working, the battery separator fragments that pop out of the crushing box 1 can be resisted to prevent the battery separator fragments from splashing outside the crushing box 1 and causing safety hazards.
[0036] The operation process of this embodiment is as follows: during operation, the battery separators to be crushed are transported to the feed box 4, and are concentrated at the top of the feed box 4 and slide into the crushing box 1. After being concentrated in the crushing box 1 by the guide plate 101, they are guided between the two crushing rollers 304. When the reducer 3 is driven by the drive motor 302 to work, the power generated drives the drive shaft 303 to rotate, and drives the crushing rollers 304 and the crushing teeth 305 thereon to rotate, so that the crushing teeth 305 crush the battery separators entering between the two crushing rollers 304 during the rotation, and transport them to the bottom of the crushing box 1. When the battery separators are being crushed, the splashing debris is first separated by the guide plate 101. After the guide plate 101 separates, a small amount of splashing debris is splashed into the feed box 4, and is further blocked by the feed box 4. After the battery separators that subsequently enter the feed box 4 are further separated, the safety hazards caused by the splashing of debris during the crushing of the battery separators are well prevented.
[0037] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0038] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A bottom-blocking-resistant multi-discharge-port crusher, comprising a crushing box (1), a discharge assembly (2), a reducer (3) and a feed box (4), characterized in that: Guide plates (101) are fixed to the upper parts of both side walls of the crushing box (1); a feed box (4) is fixedly connected to the top of the crushing box (1); two reducers (3) are arranged on the front side of the crushing box (1); a fixing opening (104) is opened at the center of the bottom of the crushing box (1); a discharge assembly (2) is fixedly connected in the fixing opening (104); the discharge assembly (2) comprises a fixing frame (201), a discharge hopper (202) and a discharge hose (203); fixing frames (201) are fixed in a rectangular array in the fixing opening (104); the bottom end of each fixing frame (201) is fixedly connected to a discharge hopper (202); and the bottom end of each discharge hopper (202) is fixedly connected to a discharge hose (203).
2. A bottom-blocking-proof multi-discharge-port crusher according to claim 1, characterized in that: Reinforcing plates (102) are fixed at equal intervals on the bottom surface of each guide plate (101), and the reinforcing plates (102) at the bottom of the two guide plates (101) are respectively fixed on the two side walls of the crushing box (1).
3. A bottom-blocking-proof multi-discharge port crusher according to claim 1, characterized in that: Mounting strips (103) are fixed on both sides of the crushing box (1), and a material guide strip (105) is fixed to the bottom of the crushing box (1) outside the fixing opening (104), and the material guide strip (105) is fixed to the side wall of the crushing box (1).
4. The bottom-blocking-resistant multi-discharge-port crusher according to claim 1, characterized in that: The discharge assembly (2) further comprises a mounting frame (204), and the bottom end of each discharge hose (203) is fixed with a mounting frame (204).
5. The bottom-blocking-resistant multi-discharge-port crusher according to claim 1, characterized in that: A support frame (301) is fixed to the lower part of the peripheral side of each of the reducers (3), and the support frame (301) is fixed to the front side of the crushing box (1). A drive motor (302) is fixed to the end of each of the reducers (3) away from the crushing box (1), and the output end of the drive motor (302) is fixed to the input end of the reducer (3), and a drive shaft (303) is fixed to the output end of the reducer (3).
6. A bottom-blocking-resistant multi-discharge-port crusher according to claim 5, characterized in that: The drive shaft (303) passes through the front side of the crushing box (1); a crushing roller (304) is fixed to one end of each drive shaft (303) away from the reducer (3); one end of each crushing roller (304) away from the drive shaft (303) is rotatably connected to the inner wall of the crushing box (1); crushing teeth (305) are evenly fixed to the circumference of the two crushing rollers (304); and the crushing teeth (305) on the circumference of the two crushing rollers (304) are staggered.
7. The bottom-blocking-resistant multi-discharge-port crusher according to claim 1, characterized in that: The distance between the two side walls of the feed box (4) gradually decreases from top to bottom and then gradually increases, and the top and bottom of the feed box (4) are both open.