AG spraying device capable of achieving uniform spraying

By designing an AG spraying device using a servo motor and a belt transmission mechanism, the existing spraying device has solved the problems of large size, inconvenient transportation and uneven spraying, and the effect of spraying uniformity and modular transportation is achieved.

CN222678483UActive Publication Date: 2025-03-28SHENZHEN SHUNANHENG TECH DEV
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Patent Information

Application Number
CN202421032169.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-03-28
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The existing spraying devices are large in size, difficult to modularly disassemble and transport, and the spraying is uneven, which has problems of inconvenience in use.

Method used

A uniform spraying AG spraying device is designed, using components such as fixture frame, guide rail frame, horizontal frame, mobile seat, servo motor and belt transmission mechanism. The servo motor drives the screw and belt transmission mechanism to realize the longitudinal and lateral movement of the AG spray gun, ensuring uniform spraying, and providing modular disassembly and auxiliary cleaning functions.

Benefits of technology

The flexible movement of the AG spray gun in the longitudinal and transverse directions is achieved, avoiding spray blind spots, ensuring spray uniformity, and simplifying the transportation and maintenance process through modular design.

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Abstract

The utility model discloses a uniform AG spraying device relates to AG spraying technical field, including fixing frame and AG spray gun, the top of fixing frame is provided with guide rail frame, and the one end of guide rail frame is equipped with first servo motor, the output end of first servo motor is equipped with screw rod, and the outside of screw rod is equipped with joining sleeve plate, and the AG spray gun is equipped with the joining sleeve plate. And a connecting sleeve plate is arranged on the outer surface of the connecting sleeve plate, collection blocks are installed on the two sides of the outer surface of the connecting sleeve plate, a transverse frame is fixedly installed on the tops of the collection blocks through bolts, a moving seat is arranged in the transverse frame, an adapter rod is arranged on one side of the moving seat, and the AG spray guns are arranged on the two sides of the end of the adapter rod. According to the AG spraying device with the uniform spraying function, the connecting sleeve plate can move outside the connecting sleeve plate through rotation of the lead screw, so that the position of the whole transverse frame can be moved, an AG spraying gun moves along with the connecting sleeve plate, movable spraying in the longitudinal direction is facilitated, and spraying dead corners are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of AG spraying, in particular to an AG spraying device for uniform spraying. Background Technique

[0002] Spraying is a coating method in which, through a spray gun or a disc atomizer, with the aid of pressure or centrifugal force, it is dispersed into uniform and fine droplets and applied to the surface of the object to be coated. It can be divided into air spraying, airless spraying, electrostatic spraying, and various derivative methods of the above basic spraying forms, such as large-flow low-pressure atomization spraying, thermal spraying, automatic spraying, multi-group spraying, etc.

[0003] However, the spraying device is large in size and inconvenient for modular disassembly and transportation. After transportation, it is difficult to carry out modular assembly. At the same time, the spraying is difficult to move smoothly, resulting in uneven spraying and inconvenient use.

[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and an AG spraying device for uniform spraying is provided. Content of the Utility Model

[0005] The purpose of the utility model is to provide an AG spraying device for uniform spraying to solve the problems put forward in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: an AG spraying device for uniform spraying, including a fixing frame and an AG spray gun. A guide rail frame is arranged at the top of the fixing frame, and a first servo motor is installed at one end of the guide rail frame. A lead screw is arranged at the output end of the first servo motor, and a connecting sleeve plate is installed outside the lead screw. The outer surface of the connecting sleeve plate is provided with a connecting sleeve plate, and collecting blocks are installed on both sides of the outer surface of the connecting sleeve plate. The top of the collecting block is fixedly installed with a cross frame through bolts, and a moving seat is arranged inside the cross frame. A transfer rod is arranged on one side of the moving seat. The AG spray gun is arranged on both sides of the end of the transfer rod. A second servo motor is installed at one end of the cross frame, and the second servo motor is connected with a belt transmission mechanism through an output shaft. A transmission belt is arranged on one side of the belt transmission mechanism. A driving motor is arranged on the outer surface of the moving seat.

[0007] Further, an auxiliary component for assisting cleaning is fixedly installed on the inner side surface of the fixing frame through screws, and the auxiliary component includes an inner plate, brush hairs, and an auxiliary frame. Brush hairs are arranged on the inner surface of the inner plate, and an auxiliary frame is arranged outside the inner plate.

[0008] Further, the inner plate has a "C" - shaped structure, and the inner plate is snap - connected with the auxiliary frame.

[0009] Furthermore, the outer surface of the transmission belt is connected to the movable seat, and both sides of the movable seat are slidably connected to the transverse frame.

[0010] Furthermore, a hydraulic rod is installed on the top of the adapter rod, and an adjustment component for adjusting the angle of the AG spray gun is provided on the top of the hydraulic rod.

[0011] Furthermore, the adjustment component includes a third servo motor, a driving wheel, a driven wheel and a top frame, and the output end of the third servo motor is equipped with a driving wheel, the outer surface of the driving wheel is meshed with a driven wheel, and the top frame is arranged outside the driving wheel and the driven wheel.

[0012] Furthermore, guide rail frames are provided on both sides of the end of the transverse frame, and the top outer surface of the guide rail frame is slidably connected to the transverse frame.

[0013] Furthermore, two groups of the connecting sleeves are provided, and both groups of the connecting sleeves are fixedly connected to the assembly plate, and the assembly plate is arranged below the transverse frame.

[0014] The utility model provides an AG spraying device for uniform spraying, which has the following beneficial effects:

[0015] 1. The utility model can move the connecting sleeve to its external position through the rotation of the screw rod, so that the entire cross frame can be moved, and the AG spray gun follows the movement, which is conducive to mobile spraying in the longitudinal direction and avoids the occurrence of spraying dead angles. The guide frame and the cross frame are fixed by assembly blocks and bolts, and can be modularly disassembled, which is conducive to block transportation. In addition, after the guide frame and the cross frame are disassembled, the cross frame can be placed at the auxiliary component to reduce the occupied space.

[0016] 2. The utility model can drive the belt transmission mechanism through the design of the second servo motor and the output shaft, so that the transmission belt will rotate synchronously inside the horizontal frame, and then the moving seat connected to the horizontal frame will move along, so that the AG spray gun can be moved in the lateral direction, which is conducive to mobile spraying in the lateral direction, further reducing the spraying dead angle, mobile spraying, and making the spraying uniform. At the same time, by moving the hydraulic rod downward, the AG spray gun is placed on the outer surface of the bristles, which is convenient for friction cleaning of the AG spray gun. At the same time, it can also prevent the residual spray material inside the AG spray gun from drying up due to long-term non-use, and avoid the initial spray material from agglomerating and being difficult to use when the AG spray gun is used again. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of an AG spraying device for uniform spraying of the utility model;

[0018] Figure 2It is a schematic diagram of the local structure of the connection between the connecting sleeve plate and the assembly plate of an AG spraying device for uniform spraying of the utility model;

[0019] Figure 3 This is a schematic diagram of the second servo motor connection structure of an AG spraying device for uniform spraying according to the utility model;

[0020] Figure 4 It is a schematic diagram of the structure of the regulating component of an AG spraying device for uniform spraying according to the utility model.

[0021] In the figure: 1. fixed frame; 2. guide frame; 3. cross frame; 4. moving seat; 5. driving motor; 6. hydraulic rod; 7. adapter rod; 8. AG spray gun; 9. auxiliary component; 901. built-in plate; 902. bristles; 903. auxiliary frame; 10. first servo motor; 11. screw rod; 12. connecting sleeve plate; 13. assembly plate; 14. assembly block; 15. transmission belt; 16. second servo motor; 17. output shaft; 18. belt transmission mechanism; 19. adjustment component; 1901. third servo motor; 1902. driving wheel; 1903. driven wheel; 1904. top frame. DETAILED DESCRIPTION

[0022] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0023] like Figure 1 , Figure 2 and Figure 3As shown in the figure, an AG spraying device for uniform spraying includes a fixing frame 1, a guide rail frame 2, a cross frame 3, a moving seat 4, a driving motor 5, a hydraulic rod 6, a transfer rod 7, an AG spray gun 8, an auxiliary component 9, an inner plate 901, a brush 902, an auxiliary frame 903, a first servo motor 10, a lead screw 11, an adapter sleeve plate 12, a collecting plate 13, a collecting block 14, a transmission belt 15, a second servo motor 16, an output shaft 17, a belt transmission mechanism 18, an adjusting component 19, a third servo motor 1901, a driving wheel 1902, a driven wheel 1903 and a top frame 1904. A guide rail frame 2 is provided at the top of the fixing frame 1, and a first servo motor 10 is installed at one end of the guide rail frame 2. An auxiliary component 9 for auxiliary cleaning is fixedly installed on the inner surface of the fixing frame 1 by screws, and the auxiliary component 9 includes an inner plate 901, a brush 902 and an auxiliary frame 903. A brush 902 is provided on the inner surface of the inner plate 901, and an auxiliary frame 903 is provided outside the inner plate 901. The inner plate 901 is in a "C" - shaped structure and is snap - connected to the auxiliary frame 903. By the downward movement of the hydraulic rod 6, the AG spray gun 8 is located outside the outer surface of the brush 902. A heating wire is provided inside the auxiliary frame 903. Thus, the design of the second servo motor 16 and the output shaft 17 can drive the belt transmission mechanism 18 to drive, so that the transmission belt 15 will rotate synchronously inside the cross frame 3, and then the moving seat 4 connected to the cross frame 3 will move accordingly, so as to realize the movement of the AG spray gun 8 in the horizontal direction. Through the above operations, it is convenient to perform frictional cleaning on the AG spray gun 8, and at the same time, it can also prevent the residual spray material inside the AG spray gun 8 from drying up after long - term non - use, avoiding the initial spray material from caking and being difficult to use when the AG spray gun 8 is used again. The output end of the first servo motor 10 is provided with a lead screw 11, and an adapter sleeve plate 12 is installed outside the lead screw 11. There are two groups of adapter sleeve plates 12, and both groups of adapter sleeve plates 12 are fixedly connected to the collecting plate 13, and the collecting plate 13 is arranged below the cross frame 3. The outer surface of the adapter sleeve plate 12 is provided with an adapter sleeve plate 12, and collecting blocks 14 are installed on both sides of the outer surface of the adapter sleeve plate 12. The top of the collecting block 14 is fixedly installed with the cross frame 3 by bolts, and a moving seat 4 is arranged inside the cross frame 3. Guide rail frames 2 are arranged on both sides of the end of the cross frame 3, and the outer surface of the top of the guide rail frame 2 is slidably connected to the cross frame 3. The design of the first servo motor 10 can drive the lead screw 11 to rotate. By rotating the lead screw 11 clockwise or counter - clockwise, the adapter sleeve plate 12 can move at its external position, so as to drive the collecting block 14 to move. The collecting block 14 is fixedly connected to the cross frame 3 through bolts and the collecting block 14, so as to move the whole cross frame 3, facilitating the follow - up movement of the AG spray gun 8 and being conducive to performing longitudinal movement spraying to avoid spraying dead angles. The guide rail frame 2 and the cross frame 3 are fixed through the collecting block 14 and bolts, which can be modularly disassembled, facilitating block transportation. In addition, after the guide rail frame 2 and the cross frame 3 are disassembled, the cross frame 3 can be placed at the auxiliary component 9 to reduce the occupied space.It is convenient to transport the AG spraying device, and also convenient to inspect and maintain the guide frame 2 and the cross frame 3.

[0024] like Figure 1 , Figure 2 and Figure 4 As shown, a transfer rod 7 is provided on one side of the movable seat 4, a hydraulic rod 6 is installed on the top of the transfer rod 7, and an adjustment component 19 for adjusting the angle of the AG spray gun 8 is provided on the top of the hydraulic rod 6. The adjustment component 19 includes a third servo motor 1901, a driving wheel 1902, a driven wheel 1903 and a top frame 1904, and the output end of the third servo motor 1901 is equipped with a driving wheel 1902, and the outer surface of the driving wheel 1902 is meshed with the driven wheel 1903, and the top frame 1904 is arranged on the outside of the driving wheel 1902 and the driven wheel 1903. The design of the hydraulic rod 6 can drive the AG spray gun 8 to move up and down, which is convenient for adaptive adjustment according to the height of the sprayed object. In addition, the driving wheel 1902 is rotated by the third servo motor 1901, and the driving wheel 1902 and the driven wheel 1903 are meshed, so that the hydraulic rod 6 in the middle of the driven wheel 1903 will rotate synchronously, which is beneficial to the rotary spraying of the AG spray gun 8. The gun 8 is arranged on both sides of the end of the transfer rod 7, and a second servo motor 16 is installed at one end of the transverse frame 3, and the second servo motor 16 is connected to a belt transmission mechanism 18 through an output shaft 17. A transmission belt 15 is arranged on one side of the belt transmission mechanism 18, and the outer surface of the transmission belt 15 is connected to the moving seat 4, and the two sides of the moving seat 4 are slidably connected to the transverse frame 3. The design of the second servo motor 16 and the output shaft 17 can drive the belt transmission mechanism 18 to transmit, so that the transmission belt 15 will rotate synchronously inside the transverse frame 3, and then the moving seat 4 connected to the transverse frame 3 will follow the movement, so that the AG spray gun 8 can be moved in the lateral direction, which is conducive to mobile spraying in the lateral direction, further reducing the spraying dead angle, and mobile spraying, so that the spraying is uniform. The outer surface of the moving seat 4 is provided with a driving motor 5, and the design of the driving motor 5 and the shaft can drive the entire hydraulic rod 6 to rotate, which is convenient for the AG spray gun 8 under the hydraulic rod 6 to spray in multiple arcs.

[0025] In summary, the uniformly sprayed AG spraying device is firstly based on Figure 1-Figure 4 In the structure shown in the figure, the design of the first servo motor 10 can drive the screw rod 11 to rotate, and the screw rod 11 can rotate clockwise or counterclockwise to make the connecting sleeve 12 move at its outer position, thereby driving the assembly block 14 to move, and the assembly block 14 is fixedly connected to the horizontal frame 3 through bolts and the assembly block 14, so that the horizontal frame 3 can be moved as a whole, which is convenient for the AG spray gun 8 to follow the movement, which is conducive to the mobile spraying in the longitudinal direction and avoids the occurrence of spraying dead angles;

[0026] Then, the design of the hydraulic rod 6 can drive the AG spray gun 8 to move up and down, so as to make adaptive adjustments according to the height of the sprayed object. In addition, the third servo motor 1901 rotates the driving wheel 1902, and the driving wheel 1902 and the driven wheel 1903 are engaged, so that the hydraulic rod 6 in the middle of the driven wheel 1903 will rotate synchronously, which is conducive to the rotary spraying of the AG spray gun 8;

[0027] Then, the belt transmission mechanism 18 can be driven by the design of the second servo motor 16 and the output shaft 17, so that the transmission belt 15 will rotate synchronously inside the horizontal frame 3, and then the mobile seat 4 connected to the horizontal frame 3 will move accordingly, so that the AG spray gun 8 can be moved in the lateral direction, which is conducive to mobile spraying in the lateral direction, further reducing the spraying dead angle, and mobile spraying, so that the spraying is uniform. The outer surface of the mobile seat 4 is provided with a driving motor 5. The design of the driving motor 5 and the shaft can drive the entire hydraulic rod 6 to rotate, which is convenient for the AG spray gun 8 under the hydraulic rod 6 to spray in multiple arcs;

[0028] By moving the hydraulic rod 6 downward, the AG spray gun 8 is located on the outer surface of the bristles 902, and a heating wire is provided inside the auxiliary frame 903, so that the design of the second servo motor 16 and the output shaft 17 can drive the belt transmission mechanism 18 to transmit, so that the transmission belt 15 will rotate synchronously inside the horizontal frame 3, and then the moving seat 4 connected to the horizontal frame 3 will move with it, so that the AG spray gun 8 can be moved in the lateral direction. The above operation is convenient for friction cleaning of the AG spray gun 8, and at the same time, it can also prevent the residual spray material inside the AG spray gun 8 from drying up due to long-term non-use, and avoid the initial spray material from agglomerating and being difficult to use when the AG spray gun 8 is used again;

[0029] Finally, the guide rail frame 2 and the cross frame 3 are fixed by the assembly block 14 and bolts, and can be modularly disassembled, which is conducive to block transportation. In addition, after the guide rail frame 2 and the cross frame 3 are disassembled, the cross frame 3 can be placed at the auxiliary component 9 to reduce the occupied space, facilitate the transportation of the AG spraying device, and also facilitate the inspection, repair and maintenance of the guide rail frame 2 and the cross frame 3.

[0030] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. An AG spraying device for uniform spraying, comprising a fixing frame (1) and an AG spray gun (8), characterized in that: A guide rail frame (2) is provided at the top of the fixed frame (1), and a first servo motor (10) is installed at one end of the guide rail frame (2). A lead screw (11) is provided at the output end of the first servo motor (10), and an adapter sleeve plate (12) is installed outside the lead screw (11). The outer surface of the adapter sleeve plate (12) is provided with an adapter sleeve plate (12), and assembly blocks (14) are installed on both sides of the outer surface of the adapter sleeve plate (12). A cross frame (3) is fixedly installed at the top of the assembly block (14) by bolts, and a moving seat (4) is arranged inside the cross frame (3). A transfer rod (7) is arranged on one side of the moving seat (4). The AG spray gun (8) is arranged on both sides of the end of the transfer rod (7). A second servo motor (16) is installed at one end of the cross frame (3), and the second servo motor (16) is connected to a belt transmission mechanism (18) through an output shaft (17). A transmission belt (15) is arranged on one side of the belt transmission mechanism (18). A drive motor (5) is arranged on the outer surface of the moving seat (4).

2. The AG spraying device for uniform spraying according to claim 1, characterized in that: An auxiliary component (9) for auxiliary cleaning is fixedly installed on the inner side surface of the fixed frame (1) by screws. The auxiliary component (9) includes an inner plate (901), bristles (902) and an auxiliary frame (903). The inner surface of the inner plate (901) is provided with bristles (902), and the outer part of the inner plate (901) is provided with an auxiliary frame (903).

3. The AG spraying device for uniform spraying according to claim 2, characterized in that: The inner plate (901) is in a "C" - shaped structure, and the inner plate (901) is snap - connected with the auxiliary frame (903).

4. The AG spraying device for uniform spraying according to claim 1, characterized in that: The outer surface of the transmission belt (15) is connected to the moving seat (4), and both sides of the moving seat (4) are slidably connected to the cross frame (3).

5. The AG spraying device for uniform spraying according to claim 4, characterized in that: A hydraulic rod (6) is installed at the top of the transfer rod (7), and an adjusting component (19) for adjusting the angle of the AG spray gun (8) is arranged at the top of the hydraulic rod (6).

6. The AG spraying device for uniform spraying according to claim 5, characterized in that: The adjusting component (19) includes a third servo motor (1901), a driving wheel (1902), a driven wheel (1903) and a top frame (1904). The output end of the third servo motor (1901) is installed with the driving wheel (1902). The outer surface of the driving wheel (1902) is meshed with the driven wheel (1903). The top frame (1904) is arranged outside the driving wheel (1902) and the driven wheel (1903).

7. The AG spraying device for uniform spraying according to claim 1, characterized in that: Guide rail frames (2) are arranged on both sides of the end of the cross frame (3), and the outer surface of the top of the guide rail frame (2) is slidably connected to the cross frame (3).

8. The AG spraying device for uniform spraying according to claim 1, characterized in that: There are two groups of the adapter sleeve plates (12). Both groups of the adapter sleeve plates (12) are fixedly connected to the assembly plate (13), and the assembly plate (13) is arranged below the cross frame (3).