Full-automatic thread glue injection device

By designing a fully automatic thread glue injection device and using the coordinated work of multiple components, the problems of slow, uneven manual glue coating speed and low efficiency of automation equipment in the prior art are solved, and efficient, safe and environmentally friendly automated production is achieved.

CN222678575UActive Publication Date: 2025-03-28LOVOL HEAVY IND CO LTD
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Patent Information

Application Number
CN202420830952.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-03-28
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

In the process of assembly of large-scale machinery and equipment, the bolt glue injection operation has slow, uneven manual glue coating speed, which affects product quality, and the large odor of thread glue is harmful to human health, and the automation equipment is low and incomplete.

Method used

A fully automatic threaded glue injection device is designed, including a frame, vibration disk assembly, conveying assembly, grabbing and rotating assembly, glue injection assembly, push assembly, moving assembly and control assembly. Through the coordinated work of these components, the automatic input, conveying, grabbing, glue injection and push of bolts is realized, and fully automated production is completed.

Benefits of technology

It realizes automatic glue injection operation for various types of bolts, with high production efficiency, safe and environmentally friendly, and can be scheduled in real time according to task requirements, with strong flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a full-automatic thread glue injection device which comprises a rack, a vibration disc assembly, a conveying assembly, a grabbing and rotating assembly, a glue injection assembly, a pushing assembly, a moving assembly, a bearing assembly and a control assembly. According to the full-automatic thread glue injection device, glue injection operation can be completed on bolts of various models, real-time scheduling can be conducted according to the requirements of tasks, the flexibility is high, automatic production is achieved in the whole process, the production efficiency is high, and safety and environmental protection are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bolts, in particular to a full-automatic thread glue injection device. Background Art

[0002] The assembly process of large-scale machinery and equipment requires the use of multiple and large quantities of bolts, and the bolts need to be manually coated with thread glue during the assembly process. However, the manual glue application speed is slow and the application is uneven, which affects the product quality. In addition, the thread glue has a strong odor and can be harmful to the human body.

[0003] Currently, the mechanical equipment for automatic application of thread glue on the market is still at a single mode and low efficiency, and it is all completed with the participation of operators. The fully automatic thread glue application technology is not perfect, especially manual gluing requires manual grabbing, flipping, and gluing, which is cumbersome and has low production efficiency, so it needs to be improved. Utility Model Content

[0004] In view of this, the utility model provides a fully automatic thread glue injection device.

[0005] Specifically, the utility model is realized by the following technical solutions:

[0006] According to a first aspect of the utility model, a fully automatic thread glue injection device is provided, comprising:

[0007] A rack for mounting various parts;

[0008] A vibration plate assembly, used for inputting bolts; the vibration plate assembly is arranged on the frame;

[0009] A conveying assembly, used for conveying bolts; the conveying assembly is arranged on the frame and connected to the vibration plate assembly;

[0010] A grabbing and rotating assembly, used for grabbing the rotating bolt; the grabbing and rotating assembly is arranged on the frame and close to the conveying assembly;

[0011] A glue injection assembly, used for injecting glue into the bolts; the glue injection assembly is arranged on the frame and close to the grabbing and rotating assembly;

[0012] A pushing assembly, used for pushing the bolts after the glue injection is completed; the pushing assembly is arranged on the frame and close to the grabbing and rotating assembly;

[0013] A moving component, used for moving the receiving component; the moving component is arranged adjacent to the frame;

[0014] A receiving assembly, used for receiving the bolts after the glue injection is completed; the receiving assembly is arranged on the moving assembly;

[0015] A control component is used to control each part; the control component is arranged adjacent to the frame and is respectively connected to the vibration plate component, the grabbing and rotating component, the glue injection component, the pushing component and the moving component.

[0016] Optionally, the vibration plate assembly includes: a base and a vibration screening plate, wherein the base is arranged on the frame, the vibration screening plate is arranged on the base, and the conveying assembly is connected to the screening plate outlet of the vibration screening plate.

[0017] Optionally, the conveying assembly includes: a clamp, a track and a column, wherein the column is arranged on the frame, the track is arranged on the column, the first end of the track is connected to the vibration disk assembly and the second end is close to the grabbing and rotating assembly, and the clamp is arranged at the second end of the track.

[0018] Optionally, the conveying assembly further comprises: a pressure plate, wherein the pressure plate is slidably disposed on the track.

[0019] Optionally, the grabbing rotating assembly includes: a mounting frame, a rotating motor, a servo motor, a magnetic adsorption component and a rotating grabbing shaft, wherein the mounting frame is arranged on the frame, the servo motor is arranged on the mounting frame, the rotating motor is arranged on the servo motor, and the rotating grabbing shaft is respectively connected to the rotating motor and the magnetic adsorption component.

[0020] Optionally, the glue injection component includes: a thread glue extruder and a glue injection controller, wherein the thread glue extruder and the glue injection controller are both arranged on the frame, the glue injection controller is respectively connected to the thread glue extruder and the control component, and the thread glue extruder is close to the grabbing and rotating component.

[0021] Optionally, the pushing assembly includes: a photoelectric sensor, a mounting base, a guide rail and a pusher, wherein the mounting base is arranged on the frame, the guide rail is arranged on the mounting base, and the first end is close to the grabbing and rotating assembly and the second end is close to the receiving assembly, the photoelectric sensor is arranged at the second end of the guide rail, and the pusher is arranged at the first end of the guide rail.

[0022] Optionally, the moving component includes: a bracket and a conveyor, wherein the bracket is arranged adjacent to the frame, the conveyor is arranged on the bracket, and the receiving component is arranged on the conveyor.

[0023] Optionally, the receiving assembly includes: a fixed seat and a receiving plate, wherein the fixed seat is arranged on the moving assembly, and the receiving plate is arranged on the fixed seat and is close to the pushing assembly.

[0024] Optionally, the control component includes: a main control machine, which is arranged adjacent to the frame and is respectively connected to the vibration plate component, the grabbing and rotating component, the glue injection component, the pushing component and the moving component.

[0025] The technical solution provided by the utility model brings at least the following beneficial effects:

[0026] The fully automatic thread glue injection device provided in the present application is capable of completing glue injection operations on bolts of various models, can be scheduled in real time according to task requirements, has strong flexibility, realizes automated production throughout the entire process, has high production efficiency, and is safe and environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The accompanying drawings herein are incorporated in and constitute a part of the specification, illustrate embodiments consistent with the present utility model, and together with the description, are used to explain the principles of the present utility model.

[0028] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or related technical descriptions are briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0029] Figure 1 A schematic diagram of the structure of a fully automatic thread glue injection device provided in an embodiment of the utility model;

[0030] Figure 2 The present invention is a schematic structural diagram of a fully automatic thread glue injection device provided in an embodiment of the present invention. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Figure 1 A fully automatic thread glue injection device suitable for an embodiment of the utility model is schematically shown.

[0033] Reference Figure 1-2 As shown, the present application provides a fully automatic thread glue injection device, comprising:

[0034] Frame 1, used for installing various parts;

[0035] A vibration plate assembly, used for inputting bolts; the vibration plate assembly is arranged on the frame 1;

[0036] A conveying assembly, used for conveying bolts; the conveying assembly is arranged on the frame 1 and connected to the vibration plate assembly;

[0037] A grabbing and rotating assembly, used for grabbing and rotating bolts; the grabbing and rotating assembly is arranged on the frame 1 and is close to the conveying assembly;

[0038] A glue injection assembly, used for injecting glue into the bolts; the glue injection assembly is arranged on the frame 1 and is close to the grabbing and rotating assembly;

[0039] A pushing component, used for pushing the bolts after the glue injection is completed; the pushing component is arranged on the frame 1 and is close to the grabbing and rotating component;

[0040] A moving component, used for moving the receiving component; the moving component is arranged adjacent to the frame 1;

[0041] A receiving assembly, used for receiving the bolts after the glue injection is completed; the receiving assembly is arranged on the moving assembly;

[0042] A control component is used to control each part; the control component is arranged adjacent to the frame 1 and is respectively connected to the vibration plate component, the grabbing and rotating component, the glue injection component, the pushing component and the moving component.

[0043] In an embodiment of the present application, the bolts are vibrated and output to the conveying assembly via the vibration disk assembly, and then conveyed to the grabbing and rotating assembly via the conveying assembly. The grabbing and rotating assembly grabs the bolts and brings them close to the glue injection assembly and rotates. During the rotation, the glue injection assembly completes the glue injection operation on the bolts, and then the pushing assembly pushes the glue-injected bolts into the receiving assembly. The moving assembly can control the movement of the receiving assembly according to the number of bolts in the receiving assembly, and finally fills the receiving assembly with bolts.

[0044] Exemplarily, the vibration plate assembly includes: a base 17 and a vibration screening plate 10, wherein the base is arranged on the frame 1, the vibration screening plate 10 is arranged on the base, and the conveying assembly is connected to the screening plate outlet 9 of the vibration screening plate 10.

[0045] In the embodiment of the present application, bolts are installed in the vibrating screening plate 10, and the bolts are output to the conveying assembly through the screening plate outlet 9 during its own vibration process.

[0046] Exemplarily, the conveying assembly includes: a clamp 5, a track 7 and a column 8, wherein the column 8 is arranged on the frame 1, the track 7 is arranged on the column 8, the first end of the track 7 is connected to the vibration disk assembly and the second end is close to the grabbing and rotating assembly, and the clamp 5 is arranged at the second end of the track 7.

[0047] In the embodiment of the present application, the track 7 is tiltedly arranged on the column 8. When the bolt enters the track 7, it moves toward the clamp 5 under the action of gravity, and is finally clamped by the clamp 5 and moves slowly.

[0048] Exemplarily, the conveying assembly further includes: a pressing plate 6 , wherein the pressing plate 6 is slidably disposed on the track 7 .

[0049] In the embodiment of the present application, the movement of the pressing plate 6 in the slide groove on the track 7 is manually controlled, so as to adjust the width of the track 7 to meet the requirements of the movement of bolts of different sizes in the track 7.

[0050] Exemplarily, the grabbing rotating assembly includes: a mounting frame 2, a rotating motor 3, a servo motor 4, a magnetic adsorption component 12 and a rotating grabbing shaft 21, wherein the mounting frame 2 is arranged on the frame 1, the servo motor 4 is arranged on the mounting frame 2, the rotating motor 3 is arranged on the servo motor 4, and the rotating grabbing shaft 21 is respectively connected to the rotating motor 3 and the magnetic adsorption component 12.

[0051] In the embodiment of the present application, the servo motor 4 can control the rotating motor 3 to move on the mounting frame 2 to approach or move away from the track 7. When approaching the bolt of the track 7, the rotating motor 3 controls the rotating grabbing shaft 21 and the magnetic adsorption component 12 to approach the bolt. When the magnetic adsorption component 12 approaches the bolt, it magnetically absorbs the bolt, and the rotating motor 3 controls the rotating grabbing shaft 21 to rotate, thereby driving the magnetic adsorption component 12 and the bolt to rotate. During the rotation process, the glue injection assembly extrude the thread glue to complete the glue injection operation on the bolt.

[0052] Exemplarily, the glue injection assembly includes: a thread glue extruder 20 and a glue injection controller 24, wherein the thread glue extruder 20 and the glue injection controller 24 are both arranged on the frame 1, and the glue injection controller 24 is respectively connected to the thread glue extruder 20 and the control assembly, and the thread glue extruder 20 is close to the grabbing and rotating assembly.

[0053] In the embodiment of the present application, the glue injection controller 24 sends a control instruction to the thread glue extruder 20, the thread glue extruder 20 extrude the thread glue and apply it to the bolt, and when the bolt rotates one circle, the glue injection is completed.

[0054] Exemplarily, the pushing assembly includes: a photoelectric sensor 16, a mounting base 18, a guide rail 19 and a pusher 22, wherein the mounting base 18 is arranged on the frame 1, the guide rail 19 is arranged on the mounting base 18, and the first end is close to the grabbing and rotating assembly and the second end is close to the receiving assembly, the photoelectric sensor 16 is arranged at the second end of the guide rail 19, and the pusher 22 is arranged at the first end of the guide rail 19.

[0055] In the embodiment of the present application, after the glue injection is completed, the magnetic adsorption part 12 releases the bolt, and the bolt enters the guide rail 19. At this time, the pusher 22 applies a pushing force to the bolt to make it move toward the receiving component, and the photoelectric sensor 16 is used to sense the number of bolts passing.

[0056] Exemplarily, the moving component includes: a bracket 11 and a conveyor 14 , wherein the bracket 11 is disposed adjacent to the frame 1 , the conveyor 14 is disposed on the bracket 11 , and the receiving component is disposed on the conveyor 14 .

[0057] In the embodiment of the present application, the conveyor 14 is used to control the movement of the receiving assembly toward or away from the guide rail 19, so that it can successfully receive the bolts.

[0058] Exemplarily, the receiving assembly includes: a fixed seat 13 and a receiving plate 15, wherein the fixed seat 13 is arranged on the moving assembly, and the receiving plate 15 is arranged on the fixed seat 13 and is close to the pushing assembly.

[0059] In the embodiment of the present application, a receiving groove is provided on the receiving plate 15, and the bolts enter the receiving groove after passing through the guide rail 19. When each receiving groove is filled with bolts, the conveyor 14 controls the receiving plate 15 to move so that the empty receiving groove is aligned with the guide rail 19 for receiving the bolts.

[0060] Exemplarily, the control component includes: a main control machine 23, which is arranged adjacent to the frame 1 and is respectively connected to the vibration plate component, the grabbing and rotating component, the glue injection component, the pushing component and the moving component.

[0061] In the embodiment of the present application, the main control machine 23 is used to display various control parameters and receive instructions from operators.

[0062] The fully automatic thread glue injection device provided in the present application is capable of completing glue injection operations on bolts of various models, can be scheduled in real time according to task requirements, has strong flexibility, realizes automated production throughout the entire process, has high production efficiency, and is safe and environmentally friendly.

[0063] It should be noted that, in the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.

[0064] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.

[0065] In addition, the terms "installed", "set", "provided with", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0066] In addition, the terms "first", "second", etc. are mainly used to distinguish different devices, elements or components (the specific types and structures may be the same or different), and are not used to indicate or imply the relative importance and quantity of the indicated devices, elements or components. Unless otherwise specified, "plurality" means two or more.

[0067] The above description is only a specific embodiment of the present invention, so that those skilled in the art can understand or implement the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but should conform to the widest scope consistent with the principles and novel features applied herein.

Claims

1. A fully automatic thread glue injection device, characterized in that: include: A rack for mounting various parts; A vibration plate assembly, used for inputting bolts; the vibration plate assembly is arranged on the frame; A conveying assembly, used for conveying bolts; the conveying assembly is arranged on the frame and connected to the vibration plate assembly; A grabbing and rotating assembly, used for grabbing the rotating bolt; the grabbing and rotating assembly is arranged on the frame and close to the conveying assembly; A glue injection assembly, used for injecting glue into the bolts; the glue injection assembly is arranged on the frame and close to the grabbing and rotating assembly; A pushing assembly, used for pushing the bolts after the glue injection is completed; the pushing assembly is arranged on the frame and close to the grabbing and rotating assembly; A moving component, used for moving the receiving component; the moving component is arranged adjacent to the frame; A receiving assembly is used to receive the bolts after the glue injection is completed; The receiving component is arranged on the moving component; A control component is used to control each part; the control component is arranged adjacent to the frame and is respectively connected to the vibration plate component, the grabbing and rotating component, the glue injection component, the pushing component and the moving component.

2. The fully automatic thread glue injection device according to claim 1 is characterized in that: The vibration plate assembly includes: a base and a vibration screening plate, wherein the base is arranged on the frame, the vibration screening plate is arranged on the base, and the conveying assembly is connected to the screening plate outlet of the vibration screening plate.

3. The fully automatic thread glue injection device according to claim 1 is characterized in that: The conveying assembly includes: a clamp, a track and a column, wherein the column is arranged on the frame, the track is arranged on the column, the first end of the track is connected to the vibration plate assembly and the second end is close to the grabbing and rotating assembly, and the clamp is arranged at the second end of the track.

4. The fully automatic thread glue injection device according to claim 3 is characterized in that: The conveying assembly further comprises a pressing plate, which is slidably arranged on the track.

5. The fully automatic thread glue injection device according to claim 1, characterized in that: The grabbing rotating assembly includes: a mounting frame, a rotating motor, a servo motor, a magnetic adsorption component and a rotating grabbing shaft, wherein the mounting frame is arranged on the frame, the servo motor is arranged on the mounting frame, the rotating motor is arranged on the servo motor, and the rotating grabbing shaft is respectively connected to the rotating motor and the magnetic adsorption component.

6. The fully automatic thread glue injection device according to claim 1, characterized in that: The glue injection component includes: a thread glue extruder and a glue injection controller, wherein the thread glue extruder and the glue injection controller are both arranged on the frame, the glue injection controller is respectively connected to the thread glue extruder and the control component, and the thread glue extruder is close to the grabbing and rotating component.

7. The fully automatic thread glue injection device according to claim 1, characterized in that: The pushing assembly includes: a photoelectric sensor, a mounting seat, a guide rail and a pusher, wherein the mounting seat is arranged on the frame, the guide rail is arranged on the mounting seat, and the first end is close to the grabbing and rotating assembly and the second end is close to the receiving assembly, the photoelectric sensor is arranged at the second end of the guide rail, and the pusher is arranged at the first end of the guide rail.

8. The fully automatic thread glue injection device according to claim 1, characterized in that: The moving assembly comprises: a bracket and a conveyor, wherein the bracket is arranged adjacent to the frame, the conveyor is arranged on the bracket, and the receiving assembly is arranged on the conveyor.

9. The fully automatic thread glue injection device according to claim 1, characterized in that: The receiving assembly comprises: a fixed seat and a receiving plate, wherein the fixed seat is arranged on the moving assembly, and the receiving plate is arranged on the fixed seat and is close to the pushing assembly.

10. The fully automatic thread glue injection device according to claim 1, characterized in that: The control component includes: a main control machine, which is arranged adjacent to the frame and is respectively connected to the vibration plate component, the grabbing and rotating component, the glue injection component, the pushing component and the moving component.