Novel chip capacitor sorting device
By using electric telescopic rods and limit blocks in the chip capacitor sorting device to spread the chip capacitor capacitor and sort through the rotating shaft and motor drive, the problems of low sorting efficiency and electrostatic damage in the prior art are solved, and more efficient and safe chip capacitor sorting is achieved.
Patent Information
- Application Number
- CN202420959153.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-05-07
AI Technical Summary
When existing chip capacitor sorting devices deal with a large number of chip capacitors, due to the resistance formed by friction and accumulation, the rotating disc can easily stop or rotate slowly, affect the sorting efficiency, and may lead to damage to the chip capacitor or deterioration in quality.
A new type of chip capacitor sorting device is designed, using an electric telescopic rod to continuously shake the feed silo, slide the chip capacitors through the limit block to spread, and the chip capacitors are sorted through the sorting holes through the rotating shaft and motor drive.
The sorting efficiency of chip capacitors is improved, and each capacitor is sorted independently, reducing the risk of static electricity accumulation and reducing the possibility of chip capacitor damage.
Smart Images

Figure CN222678781U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chip capacitor sorting, and more specifically, to a novel chip capacitor sorting device. Background Art
[0002] Chip capacitors are an electronic component, also called chip capacitors or chip capacitors. There are two ways to express their size, one is expressed in inches and the other is expressed in millimeters. The existing chip capacitor sorting device mainly adopts a combination of a rotating disk and screening holes of different sizes. During operation, the rotating disk drives the chip capacitors to move and sort the sizes through the screening holes. However, this method has some significant shortcomings in practical applications. When there are a large number of chip capacitors stacked on the rotating disk, the rotating disk can easily stop or rotate slowly due to the resistance formed by the mutual friction and accumulation between the capacitors. This not only affects the efficiency of sorting, but may also cause damage or degradation of the chip capacitors due to long-term stagnation. Therefore, this paper is committed to a new type of chip capacitor sorting device. Utility Model Content
[0003] In order to overcome the deficiencies of the prior art, the utility model provides a novel chip capacitor sorting device, which has the advantage of good chip capacitor sorting effect.
[0004] To achieve the above purpose, the utility model provides the following technical solutions: a novel chip capacitor sorting device, comprising a bottom plate and a flat box, a bracket is fixedly installed on the top of the bottom plate, a feeding bin is movably installed on the top of the bracket, and a discharge port 1 is opened on the right surface of the feeding bin;
[0005] A flattening box, wherein a feed inlet is provided on the left surface of the flattening box;
[0006] A limit groove, wherein the limit groove is provided at the top of the bracket, a limit block is movably installed inside the limit groove, and the limit block is fixedly connected to the bottom of the feeding bin;
[0007] A triangle plate, the triangle plate is fixedly mounted on the left surface of the bracket;
[0008] A fixed plate, the fixed plate is fixedly mounted on the bottom of the feeding bin, and an electric telescopic rod is arranged between the fixed plate and the triangular plate;
[0009] A flattening box, wherein a feed port is provided on the left side surface of the flattening box, a slide plate 1 is movably installed inside the feed port, and the other end of the slide plate 1 is fixedly installed on the right side surface of the feeding bin.
[0010] As a preferred technical solution of the utility model, a roller is movably installed inside the flattening box, and a rotating shaft is arranged on the surface of the roller;
[0011] A motor, wherein the output shaft of the motor passes through the front side of the flattening box and is fixedly connected to one end of the roller;
[0012] A second discharge port, the second discharge port is opened on the right side surface of the flattening box, a second slide plate is arranged inside the second discharge port, and a sorting hole is opened on the surface of the second slide plate;
[0013] A support column, the support column is located between the top of the bottom plate and the bottom of the second slide plate;
[0014] A collection box is disposed on the top of the base plate.
[0015] As a preferred technical solution of the utility model, a connecting rod is arranged between the inner wall of the feed port and the side surface of the slide plate, and a spring is arranged on the surface of the connecting rod.
[0016] As a preferred technical solution of the utility model, a leg is fixedly installed on the bottom of the base plate, the number of the legs is four, and a leg pad is fixedly installed on the bottom of the four legs.
[0017] As a preferred technical solution of the utility model, a motor protection cover is arranged on the front of the flattening box, and the motor is located inside the motor protection cover, and heat dissipation holes are opened on the surface of the motor protection cover.
[0018] As a preferred technical solution of the utility model, there are three sorting holes, the sizes of the three sorting holes are arranged from small to large, and there are four collecting boxes.
[0019] As a preferred technical solution of the utility model, the rotating shaft is made of rubber, and baffles are fixedly installed at both ends of the second slide plate, and the baffles are made of stainless steel.
[0020] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0021] 1. The utility model causes the feeding bin to shake continuously by extending and retracting the electric telescopic rod, and the capacitor patches at the bottom of the feeding bin are dispersed by continuously sliding the limit block inside the limit groove. Compared with the traditional device, this device makes it easier to sort the patch capacitors. Each capacitor is independent, so it can be sorted quickly and accurately as needed to improve work efficiency. In addition, the patch capacitors are very sensitive to static electricity. If they are closely arranged inside the feeding bin, they may be damaged by static electricity. After shaking, each capacitor has enough space, which can reduce the accumulation of static electricity and thus reduce the risk of damage.
[0022] 2. The utility model adjusts the chip capacitor through the groove on the shaft and then starts the motor. When the motor rotates the shaft to the second discharge port, the chip capacitor slides on the surface of the second slide plate and falls into the sorting hole and is collected by the collection box. Compared with the traditional device, the chip capacitor can be straightened during the movement through the groove on the shaft, and chip capacitors of different sizes can be sorted through sorting holes of different sizes, which greatly improves the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of the utility model;
[0024] Figure 2 This is a schematic diagram of the front structure of the utility model;
[0025] Figure 3 This is a schematic diagram of the structure of the feeding bin of the utility model;
[0026] Figure 4 This is a schematic diagram of the roller structure of the utility model;
[0027] Figure 5 For this utility model Figure 3 Schematic diagram of the local enlarged structure at point A in the middle.
[0028] In the figure: 1. bottom plate; 2. bracket; 3. feeding bin; 4. limiting groove; 5. limiting block; 6. triangle plate; 7. fixing plate; 8. electric telescopic rod; 9. spreading box; 10. motor; 11. roller; 12. rotating shaft; 13. discharging port 1; 14. sliding plate 1; 15. feeding port; 16. connecting rod; 17. spring; 18. discharging port 2; 19. sliding plate 2; 20. baffle; 21. supporting column; 22. sorting hole; 23. collecting box; 24. motor protection cover; 25. heat dissipation hole; 26. supporting leg; 27. supporting leg pad. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] like Figures 1 to 5 As shown, the utility model provides a novel chip capacitor sorting device, comprising a bottom plate 1 and a flat box 9, a bracket 2 is fixedly installed on the top of the bottom plate 1, a feeding bin 3 is movably installed on the top of the bracket 2, and a discharge port 13 is opened on the right surface of the feeding bin 3;
[0031] A flattening box 9, a feed inlet 15 is provided on the left side surface of the flattening box 9;
[0032] A limit groove 4 is provided on the top of the bracket 2, a limit block 5 is movably installed inside the limit groove 4, and the limit block 5 is fixedly connected to the bottom of the feeding bin 3;
[0033] A triangle plate 6, which is fixedly mounted on the left side surface of the bracket 2;
[0034] A fixed plate 7, the fixed plate 7 is fixedly mounted on the bottom of the feeding bin 3, and an electric telescopic rod 8 is arranged between the fixed plate 7 and the triangular plate 6;
[0035] A flattening box 9, a feed port 15 is provided on the left side surface of the flattening box 9, a slide plate 14 is movably installed inside the feed port 15, and the other end of the slide plate 14 is fixedly installed on the right side surface of the feeding bin 3;
[0036] When in use, the staff first pours the chip capacitors to be sorted into the inside of the feeding bin 3, and starts the electric telescopic rod 8. The power generated by the electric telescopic rod 8 moves the telescopic rod inside it outward, and the feeding bin 3 moves as a whole by pushing the fixed plate 7. Then the limit block 5 at the bottom of the feeding bin 3 slides inside the limit groove 4, so that the chip capacitors accumulated at the bottom of the feeding bin 3 are loosened, and then the chip capacitors move from the discharge port 13 to the surface of the slide plate 14 and continue to shake to the inside of the flattening box 9;
[0037] The extension and retraction of the electric telescopic rod 8 causes the feeding bin 3 to shake continuously, and the capacitor patches at the bottom of the feeding bin 3 are dispersed by the continuous sliding of the limit block 5 inside the limit groove 4. Compared with the traditional device, this device makes it easier to sort the patch capacitors. Each capacitor is independent, so it can be sorted quickly and accurately as needed, thereby improving work efficiency. In addition, the patch capacitors are very sensitive to static electricity. If they are closely arranged inside the feeding bin 3, they may be damaged by static electricity. After shaking, each capacitor has enough space, which can reduce the accumulation of static electricity and thus reduce the risk of damage.
[0038] The flat box 9 is provided with a roller 11 movably mounted inside, and a rotating shaft 12 is provided on the surface of the roller 11;
[0039] A motor 10, the output shaft of the motor 10 passes through the front side of the flattening box 9 and is fixedly connected to one end of the roller 11;
[0040] The second discharge port 18 is provided on the right side surface of the flattening box 9. A second slide plate 19 is provided inside the second discharge port 18. A sorting hole 22 is provided on the surface of the second slide plate 19.
[0041] A support column 21, the support column 21 is located between the top of the bottom plate 1 and the bottom of the slide plate 2 19;
[0042] A collecting box 23, the collecting box 23 is arranged on the top of the bottom plate 1;
[0043] The chip capacitors fall from the feed port 15 into the grooves on the rotating shaft 12 in sequence. At this time, the motor 10 is started, and the power of the motor 10 causes the roller 11 to rotate, and the rotating shaft 12 also rotates continuously. When it rotates to the second discharge port 18, the capacitor patches slide through the second slide plate 19 and enter the inside of the sorting hole 22 in sequence and fall into the inside of the collection box 23.
[0044] The groove on the rotating shaft 12 adjusts the chip capacitor and then starts the motor 10. When the power of the motor 10 rotates the rotating shaft 12 to the discharge port 18, it slides on the surface of the slide plate 19 and falls into the sorting hole 22 and is collected by the collection box 23. Compared with the traditional device, this device can straighten the chip capacitor during the movement through the groove on the rotating shaft 12, and can sort chip capacitors of different sizes through sorting holes 22 of different sizes, thereby greatly improving the work efficiency.
[0045] A connecting rod 16 is provided between the inner wall of the feed port 15 and the side of the slide plate 14, and a spring 17 is provided on the surface of the connecting rod 16;
[0046] A connecting rod 16 is arranged between the inner wall of the feed port 15 and the side of the slide plate 14, and a spring 17 is arranged on the surface of the connecting rod 16. The spring 17 makes the slide plate 14 more stable when shaking inside the feed port 15, and the chip capacitor on the surface of the feed port 15 can be moved when shaking.
[0047] Among them, a support leg 26 is fixedly installed at the bottom of the base plate 1, and there are four support legs 26. A support leg pad 27 is fixedly installed at the bottom of each of the four support legs 26;
[0048] A support leg 26 is fixedly installed at the bottom of the base plate 1, and there are four support legs 26. The use of the four support legs 26 improves the stability of the device during operation. A support leg pad 27 is fixedly installed at the bottom of the support leg 26. The downward pressure is dispersed by the support leg pad 27, thereby improving the stability of the device.
[0049] A motor protection cover 24 is provided on the front of the flattening box 9, and the motor 10 is located inside the motor protection cover 24. A heat dissipation hole 25 is provided on the surface of the motor protection cover 24.
[0050] A motor protection cover 24 is provided on the front of the flattening box 9, and the motor 10 is located inside the motor protection cover 24. The motor 10 inside is protected by the motor protection cover 24 from being damaged by collision. Heat dissipation holes 25 are opened on the surface of the motor protection cover 24, and the heat dissipation holes 25 are used to dissipate the heat of the motor 10.
[0051] There are three sorting holes 22, the sizes of the three sorting holes 22 are arranged from small to large, and there are four collecting boxes 23;
[0052] There are three sorting holes 22 and the sizes of the three sorting holes 22 are arranged in order from small to large. There are four collecting boxes 23, and chip capacitors of different sizes enter the sorting holes 22 of different sizes and fall into the interior of the corresponding collecting box 23 for collection.
[0053] Wherein, the rotating shaft 12 is made of rubber, and baffles 20 are fixedly installed at both ends of the slide plate 19, and the baffles 20 are made of stainless steel;
[0054] The rotating shaft 12 is made of rubber, and the rotating shaft 12 made of rubber will not cause damage to the chip capacitor when it is aligned and moved. Baffles 20 are fixedly installed at both ends of the slide plate 19, and the baffles 20 are made of stainless steel. Stainless steel has high strength and excellent rust resistance.
[0055] The working principle and use process of this utility model:
[0056] When in use, the staff first pours the chip capacitors to be sorted into the feeding bin 3, and starts the electric telescopic rod 8. The power generated by the electric telescopic rod 8 moves the telescopic rod inside it outward, and the feeding bin 3 moves as a whole by pushing the fixed plate 7. The limit block 5 at the bottom of the feeding bin 3 slides inside the limit groove 4, so that the chip capacitors accumulated at the bottom of the feeding bin 3 are loosened, and then the chip capacitors move from the discharge port 13 to the surface of the slide plate 14 and continue to shake to the inside of the flattening box 9.
[0057] The chip capacitors fall from the feed port 15 into the grooves on the rotating shaft 12 one by one. At this time, the motor 10 is started. The power of the motor 10 causes the roller 11 to rotate, and the rotating shaft 12 also continues to rotate. When it rotates to the second discharge port 18, the capacitor patches slide through the slide plate 19 and enter the inside of the sorting hole 22 one by one and fall into the inside of the collection box 23.
[0058] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel chip capacitor sorting device, comprising a base plate (1) and a flattening box (9), characterized in that: A bracket (2) is fixedly mounted on the top of the bottom plate (1), a feeding bin (3) is movably mounted on the top of the bracket (2), and a discharge port (13) is provided on the right side surface of the feeding bin (3); A flattening box (9), wherein a feed inlet (15) is provided on the left side surface of the flattening box (9); A limit groove (4), wherein the limit groove (4) is provided at the top of the bracket (2), a limit block (5) is movably installed inside the limit groove (4), and the limit block (5) is fixedly connected to the bottom of the feeding bin (3); A triangular plate (6), wherein the triangular plate (6) is fixedly mounted on the left side surface of the bracket (2); A fixed plate (7), wherein the fixed plate (7) is fixedly mounted on the bottom of the feeding bin (3), and an electric telescopic rod (8) is arranged between the fixed plate (7) and the triangular plate (6); A flattening box (9), wherein a feed port (15) is provided on the left side surface of the flattening box (9), a slide plate (14) is movably installed inside the feed port (15), and the other end of the slide plate (14) is fixedly installed on the right side surface of the feeding bin (3).
2. A novel chip capacitor sorting device according to claim 1, characterized in that: A roller (11) is movably installed inside the flattening box (9), and a rotating shaft (12) is arranged on the surface of the roller (11); A motor (10), wherein the output shaft of the motor (10) passes through the front side of the flattening box (9) and is fixedly connected to one end of the roller (11); A second discharge port (18), the second discharge port (18) being opened on the right side surface of the flattening box (9), a second slide plate (19) being arranged inside the second discharge port (18), and a sorting hole (22) being opened on the surface of the second slide plate (19); A support column (21), wherein the support column (21) is located between the top of the bottom plate (1) and the bottom of the second slide plate (19); A collection box (23), the collection box (23) is arranged on the top of the base plate (1).
3. A novel chip capacitor sorting device according to claim 1, characterized in that: A connecting rod (16) is arranged between the inner wall of the feed port (15) and the side surface of the slide plate (14), and a spring (17) is arranged on the surface of the connecting rod (16).
4. A novel chip capacitor sorting device according to claim 1, characterized in that: A supporting leg (26) is fixedly mounted on the bottom of the base plate (1), and there are four supporting legs (26). A supporting leg pad (27) is fixedly mounted on the bottom of each of the four supporting legs (26).
5. The novel chip capacitor sorting device according to claim 1, characterized in that: A motor protection cover (24) is provided on the front of the flattening box (9), and the motor (10) is located inside the motor protection cover (24). A heat dissipation hole (25) is provided on the surface of the motor protection cover (24).
6. A novel chip capacitor sorting device according to claim 2, characterized in that: The number of the sorting holes (22) is three, and the sizes of the three sorting holes (22) are arranged from small to large, and the number of the collecting boxes (23) is four.
7. A novel chip capacitor sorting device according to claim 2, characterized in that: The rotating shaft (12) is made of rubber, and baffles (20) are fixedly mounted on both ends of the second slide plate (19), and the baffles (20) are made of stainless steel.