Winding device with blowing cleaning function for film production
By introducing components for spray cleaning and dust collection in the film production winding device, the problems of low film cleaning efficiency and secondary adhesion of dust in the prior art are solved, and efficient film surface cleaning and dust collection are achieved.
Patent Information
- Application Number
- CN202421370132.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-17
AI Technical Summary
When cleaning the surface of the existing film production, the scraper or brush is not cleaned, and the dust after cleaning is prone to adhesion to the film again, which increases the workload of manual cleaning.
A spray-cleaning winding device for film production is designed. The film surface is sprayed and cleaned by a blowing component, and the dust is blown away by a hair dryer and a blowing nozzle, and the sprayed dust is collected through the collection component, realizing the integration of spray cleaning and dust collection.
It improves the cleaning efficiency of the film surface, avoids the secondary adhesion of dust on the film, reduces the workload of manual cleaning, and improves the working efficiency of film rolling and cleaning.
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Figure CN222678990U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film production and winding, in particular to a spray-cleaned film production winding device. Background Art
[0002] A film is a very thin layer of material, usually with a thickness ranging from a few nanometers to tens of microns. It has a wide range of applications in many scientific and engineering fields, including electronics, optics, energy, catalysis, biomedicine, etc. Films can be made of a variety of different materials, such as metals, semiconductors, insulators, polymers, etc., and can be produced by a variety of methods, such as physical vapor deposition (PVD), chemical vapor deposition (CVD), solution processing, thermal evaporation, etc. Thin film production technology is a key manufacturing process, which involves depositing one or more layers of ultra-thin materials on a specific substrate to form a thin film structure with certain functions. After the film is produced, it needs to be rolled up and stored with a winding device. In the actual use of the existing winding device, a scraper or brush is generally set inside the winding box to clean the dust on the film, but this method is not efficient, and the dust attached to the scraper or brush will adhere to the film for a second time. At the same time, the dust cleaned from the film falls directly to the bottom of the winding box, and the inside of the winding box needs to be manually cleaned, which increases the cleaning workload. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a winding device for film production with spray cleaning, which can spray clean the surface of the film through the spray component, blow away the dust on the surface of the film, avoid the dust attached to the scraper or the brush from adhering to the film again, and collect the sprayed dust through the collecting component, so as to achieve the integrated function of spray cleaning and collection, and there is no need to manually clean the dust dropped from the bottom end of the winding box, thereby reducing the workload of workers.
[0004] The technical problem to be solved by the utility model is achieved by adopting the following technical solutions:
[0005] A winding device for film production with spray cleaning comprises: a winding box, a film inlet opened on one side of the outer end of the winding box, a film outlet opened on the other side of the winding box and aligned with the film inlet, a winding drum installed on the outer end of the winding box close to the film outlet, a blowing assembly arranged at the top of the winding box, the blowing assembly comprising: a chassis, a blower, an air inlet, a dust-proof net a, a blowing pipe and a blowing nozzle, a collecting assembly arranged at the bottom of the winding box, the collecting assembly comprising: a collecting box, a dust suction pipe, a collecting hood, a cloth bag and a suction fan.
[0006] Furthermore, fixed plates are installed on both sides of the inner wall of the winding box, and multiple transmission rollers are rotatably connected between the two fixed plates through bearings. A support platform is provided at the bottom of the winding drum, and a sleeve is provided inside the winding drum. Support rods are installed on both sides of the top of the support platform, and a rotating shaft rotatably connected to the sleeve is installed at one end of the support rod, and a rotating motor is installed on the other side of the support rod, and the motor shaft of the rotating motor is rotatably connected to the sleeve.
[0007] Furthermore, a chassis is installed on the top of the winding box, a hair dryer is installed inside the chassis, an air inlet is opened on the top of the chassis, a dust screen a is installed inside the air inlet, a blowing pipe is installed between the chassis and the winding box, and a plurality of blowing nozzles are installed at the bottom of the blowing pipe.
[0008] Furthermore, fixing rods are installed on both sides of the top of the winding box, and fixing rings that are sleeved with the blowing pipe are installed on the bottom of the winding box.
[0009] Furthermore, a collecting box is installed at the bottom of the winding box, a dust suction pipe is installed inside the collecting box, and the dust suction pipe runs through the interior of the winding box, a collecting cover is installed on the top of the dust suction pipe, a cloth bag is sleeved on the bottom end of the dust suction pipe, a suction fan connected to the dust suction pipe is installed inside the collecting box, an air duct is installed between the dust suction pipe and the suction fan, and a dust screening net b is installed inside the air duct near the dust suction pipe.
[0010] Furthermore, an upper scraper is installed on one side of the winding box, a lower scraper is installed on the bottom of the upper scraper, and both the upper scraper and the lower scraper are inclined structures.
[0011] The beneficial effects of the utility model are:
[0012] (1) The spraying assembly of the utility model can be used to spray and clean the surface of the film, thereby blowing away the dust on the surface of the film, solving the problem of low cleaning efficiency of the scraper or brush, and preventing the dust attached to the scraper or brush from adhering to the film again.
[0013] (2) The collection component of the utility model can collect the sprayed dust, achieving the integrated function of spraying cleaning and collecting. There is no need to manually clean the dust that falls from the bottom of the winding box, which reduces the workload of workers and improves the work efficiency of film winding and cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 It is a schematic side cross-sectional view of the entire utility model.
[0016] Figure 3 It is a front view schematic diagram of the winding box of the present utility model.
[0017] Figure 4 For the utility model Figure 2 Enlarged schematic diagram at point A in the middle.
[0018] Figure 5 It is a schematic diagram of the structure of the upper scraper and the lower scraper of the utility model.
[0019] Figure 1-Figure 5 In: 1. Winding box; 101. Film inlet; 102. Film outlet; 103. Fixed plate; 104. Drive roller; 2. Winding drum; 201. Support platform; 202. Support rod; 203. Rotating shaft; 204. Rotating motor; 3. Chassis; 301. Blower; 302. Air inlet; 303. Dust screen a; 304. Blowing pipe; 305. Blowing nozzle; 4. Fixed rod; 401. Fixed collar; 5. Collecting box; 501. Dust suction pipe; 502. Collecting hood; 503. Cloth bag; 504. Suction fan; 505. Dust screen b; 6. Upper scraper; 601. Lower scraper. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making any creative work shall fall within the scope of protection of the present application.
[0021] The present application is described in detail below with reference to the accompanying drawings and specific implementation methods.
[0022] Example
[0023] like Figure 1-Figure 5 As shown, a winding device for film production with spray cleaning comprises: a winding box 1, a film inlet 101 opened on one side of the outer end of the winding box 1, a film outlet 102 opened on the other side of the winding box 1 and aligned with the film inlet 101, a winding drum 2 installed on the outer end of the winding box 1 close to the film outlet 102, a blowing assembly arranged at the top of the inner part of the winding box 1, the blowing assembly comprises: a chassis 3, a blower 301, an air inlet 302, a dust-proof net a303, a blowing pipe 304 and a blowing nozzle 305, and a collecting assembly arranged at the bottom of the winding box 1, the collecting assembly comprises: a collecting box 5, a dust suction pipe 501, a collecting cover 502, a cloth bag 503 and a suction fan 504.
[0024] Among them, fixed plates 103 are installed on both sides of the inner wall of the winding box 1, and multiple transmission rollers 104 are rotatably connected between the two fixed plates 103 through bearings. A support platform 201 is provided at the bottom of the winding drum 2, and a sleeve is provided inside the winding drum 2. Support rods 202 are installed on both sides of the top of the support platform 201. A rotating shaft 203 rotatably connected to the sleeve is installed at one end of the support rod 202, and a rotating motor 204 is installed on the other side of the support rod 202, and the motor shaft of the rotating motor 204 is rotatably connected to the sleeve.
[0025] After the film is produced on the production line, since the winding box 1 is used in conjunction with the film production line, after the film is drawn out from the production line, the film is placed into the winding box 1 from the film inlet 101, the door of the winding box 1 is opened, the film is placed flat on multiple transmission rollers 104, and the film is pulled out from the film outlet 102 and wound around the winding drum 2. At this time, the rotating motor 204 is started, and the rotating motor 204 drives the motor shaft to drive the sleeve of the winding drum 2 to rotate, and the sleeve at the other end of the winding drum 2 is rotatably connected to the rotating shaft 203 of the support rod 202 to maintain the rotation stability of the winding drum 2, so that the produced film can be wound onto the winding drum 2 and placed, and during the film winding and pulling process, the film is supported and transmitted by multiple transmission rollers 104 to prevent the film from sinking.
[0026] Among them, a chassis 3 is installed on the top of the winding box 1, a hair dryer 301 is installed inside the chassis 3, an air inlet 302 is opened on the top of the chassis 3, a dust shielding net a303 is installed inside the air inlet 302, a blowing pipe 304 is installed between the chassis 3 and the winding box 1, and a plurality of blowing nozzles 305 are installed at the bottom of the blowing pipe 304.
[0027] When the film is being transported and wound inside the winding box 1, since the blowing pipe 304 and the multiple blowing nozzles 305 are all facing the top of the film, at this time, the hair dryer 301 is started, and the hair dryer 301 draws air from the air inlet 302, generates air inside the chassis 3 and blows it to the blowing pipe 304, and then the air is discharged to the multiple blowing nozzles 305 through the blowing pipe 304, so that the multiple blowing nozzles 305 spray and clean the surface of the film, and blow away the dust on the surface of the film, thereby solving the problem of low cleaning efficiency of the scraper or brush, and also preventing the dust attached to the scraper or brush from adhering to the film again.
[0028] When air is sucked at the air inlet 302, the dust-shielding net a303 uses a 600-degree function screen to prevent external dust from being sucked into the hair dryer 301 and being blown onto the film to cause dirt.
[0029] Among them, fixed rods 4 are installed on both sides of the top of the winding box 1, and fixed rings 401 connected with the blowing pipe 304 are installed on the bottom of the winding box 1.
[0030] When the blowing tube 304 is installed inside the winding box 1 for use, the fixing ring 401 is put on the blowing tube 304 for sleeve connection and fixation, and the fixing ring 401 is installed on the top of the winding box 1 through the fixing rod 4 for fixation, so that the blowing tube 304 can be suspended inside the winding box 1 for use.
[0031] An upper scraper 6 is installed on one side of the winding box 1 , a lower scraper 601 is installed on the bottom of the upper scraper 6 , and both the upper scraper 6 and the lower scraper 601 are inclined structures.
[0032] After the film surface is spray-cleaned, the cleaned film will be pulled through between the upper scraper 6 and the lower scraper 601. The upper scraper 6 and the lower scraper 601 can shield and protect the top and bottom of the film when the film is pulled out of the winding box 1, so as to prevent dust from falling on the cleaned film surface during spraying.
[0033] Among them, a collecting box 5 is installed at the bottom of the winding box 1, a dust suction pipe 501 is installed inside the collecting box 5, and the dust suction pipe 501 runs through the inside of the winding box 1, a collecting cover 502 is installed on the top of the dust suction pipe 501, a cloth bag 503 is sleeved on the bottom end of the dust suction pipe 501, and a suction fan 504 connected to the dust suction pipe 501 is installed inside the collecting box 5.
[0034] During the process of spraying and cleaning the film inside the winding box 1, since the collecting hood 502 at the bottom end of the winding box 1 is facing the bottom of the film, when the top of the film is blown and cleaned, the suction fan 504 is started at the same time, and the suction fan 504 generates suction to the dust suction pipe 501 and the inside of the collecting hood 502 through the air duct, so that the collecting hood 502 sucks the sprayed dust into the dust suction pipe 501, and discharges it into the cloth bag 503 through the dust suction pipe 501 for collection, thereby achieving the integrated effect of spraying cleaning and collecting, and there is no need to manually clean the dust dropped from the bottom end of the winding box 1, which reduces the workload of workers and improves the work efficiency of film winding and cleaning.
[0035] When the collecting hood 502 sucks away the dust sprayed from the bottom of the film, it can also suck away and clean the dust adhering to the bottom of the film, so that both the top and the bottom of the film can be cleaned. When the cloth bag 503 is in use, the bag mouth of the cloth bag 503 is put on the bottom end of the dust suction tube 501, and the bag mouth is tied to the dust suction tube 501 with a tether. When the cloth bag 503 is full, the tether is untied, the cloth bag 503 is taken away, and the empty cloth bag 503 is replaced to continue collecting dust at the dust suction tube 501.
[0036] Among them, an air duct is installed between the dust suction pipe 501 and the suction fan 504, and a dust-proof net b505 is installed inside the air duct near the dust suction pipe 501.
[0037] When the suction fan 504 generates suction to the inside of the air duct, the dust inside the dust suction duct 501 can be prevented from being sucked into the suction fan 504 through the dust isolation net b505 using 600 action isolation net, thereby avoiding dust accumulation and damage to the suction fan 504.
[0038] When the rotating motor 204, the hair dryer 301 and the suction fan 504 are in use, a control panel is installed on the support platform 201, and the rotating motor 204, the hair dryer 301 and the suction fan 504 are respectively connected to the control panel through wires, and a power cord and a plug are provided at the bottom of the control panel. The plug is inserted into an external socket to turn on the power, so that the control panel, the rotating motor 204, the hair dryer 301 and the suction fan 504 can be powered on and used normally, and the rotating motor 204, the hair dryer 301 and the suction fan 504 can be controlled to start and stop through the control panel, and the control procedures involved in the utility model can be implemented by technical personnel in this field according to the same or similar principles in the prior art, and this part is not the innovation of the utility model.
[0039] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0040] The above is a detailed introduction to a wind-up device for producing a blow-cleaned film provided in an embodiment of the present application. Specific examples are used herein to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and core idea of the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A wind-up device for producing a film with a spray cleaning, characterized in that: include: Roll box (1); A film inlet (101) opened on one side of the outer end of the winding box (1); A film outlet (102) is provided on the other side of the winding box (1) and is aligned with the film inlet (101); A winding drum (2) installed at the outer end of the winding box (1) close to the film outlet (102); A blowing assembly is arranged at the top of the winding box (1), the blowing assembly comprising: a chassis (3), a blower (301), an air inlet (302), a dust screen a (303), a blowing pipe (304) and a blowing nozzle (305); A collecting component is arranged at the bottom of the winding box (1), the collecting component comprising: a collecting box (5), a dust suction pipe (501), a collecting cover (502), a cloth bag (503) and a suction fan (504).
2. The wind-up device for producing a film by spray cleaning according to claim 1, characterized in that: A case (3) is installed on the top of the winding box (1), a hair dryer (301) is installed inside the case (3), an air inlet (302) is opened on the top of the case (3), a dust screen a (303) is installed inside the air inlet (302), a blowing pipe (304) is installed between the case (3) and the winding box (1), and a plurality of blowing nozzles (305) are installed at the bottom of the blowing pipe (304).
3. The wind-up device for producing a film by spray cleaning according to claim 1, characterized in that: A collecting box (5) is installed at the bottom of the reeling box (1), a dust suction pipe (501) is installed inside the collecting box (5), and the dust suction pipe (501) runs through the interior of the reeling box (1), a collecting cover (502) is installed at the top of the dust suction pipe (501), a cloth bag (503) is sleeved at the bottom of the dust suction pipe (501), and a suction fan (504) connected to the dust suction pipe (501) is installed inside the collecting box (5).
4. The wind-up device for producing a film by spray cleaning according to claim 1, characterized in that: Fixed plates (103) are installed on both sides of the inner wall of the winding box (1), and a plurality of transmission rollers (104) are rotatably connected between the two fixed plates (103) via bearings. A support platform (201) is provided at the bottom of the winding drum (2), and a sleeve is provided inside the winding drum (2). Support rods (202) are installed on both sides of the top of the support platform (201), and a rotating shaft (203) rotatably connected to the sleeve is installed at one end of the support rod (202), and a rotating motor (204) is installed on the other side of the support rod (202), and the motor shaft of the rotating motor (204) is rotatably connected to the sleeve.
5. The wind-up device for producing a film by spray cleaning according to claim 2, characterized in that: Fixed rods (4) are installed on both sides of the top of the winding box (1), and fixed collars (401) sleeved with the blowing pipe (304) are installed on the bottom of the winding box (1).
6. The wind-up device for producing a film by spray cleaning according to claim 3, characterized in that: An air duct is installed between the dust suction pipe (501) and the suction fan (504), and a dust-proof net b (505) is installed inside the air duct at a position close to the dust suction pipe (501).
7. The wind-up device for producing a film by spray cleaning according to claim 1, characterized in that: An upper scraper (6) is installed on one side of the interior of the winding box (1), a lower scraper (601) is installed on the bottom of the upper scraper (6), and both the upper scraper (6) and the lower scraper (601) are inclined structures.
Citation Information
Cited By
Winding device with blowing cleaning function for film production
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