Steerable pipeline inner wall cleaning device
By designing a steering-able pipe inner wall cleaning device, using a composite cleaning nozzle and steering control device, the problems of difficulty and low efficiency in the prior art are solved, efficient and convenient pipe inner wall cleaning is achieved, and the service life of the pipeline is extended.
Patent Information
- Application Number
- CN202421370573.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing pipe inner wall cleaning device has the problem of difficulty in cleaning, low efficiency, poor effect, and even the need to replace the pipe.
A steering-able pipe inner wall cleaning device is designed, including a composite cleaning nozzle, a steering actuator, a steering control device, a flexible cleaning water pipe, a tee pipe and an integrated flushing device. The composite cleaning nozzle generates annular and rotary water flow, combined with the steering control device and the flexible cleaning water pipe, and achieves efficient cleaning of the inner wall of the pipe.
It realizes efficient cleaning of pipelines without dismantling them, improves cleaning efficiency and effect, extends the service life of pipelines, and reduces the incidence of accidents.
Smart Images

Figure CN222679002U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pipeline cleaning equipment, in particular to a steerable pipeline inner wall cleaning device. Background Art
[0002] Based on the consideration of ensuring the safety of the production and operation of water supply equipment, after the dosing equipment or the online water quality monitoring equipment has been running for a period of time, the relevant pipelines need to be periodically maintained, unblocked and cleaned. However, due to the small diameter of the equipment pipeline and the slow flow rate, it is easy to form deposits in the pipeline, and the sediments are unevenly distributed inside the pipeline, especially in the elbows. Severe corrosion of the pipeline will reduce the strength of the pipe wall, and it is easy to cause accidents such as pipe bursts. In the past, when cleaning the pipeline, there were great cleaning difficulties, low cleaning efficiency, poor cleaning effect, and sometimes even the need to replace the pipeline. In order to solve the above problems, while ensuring the flushing quality and work efficiency, extending the service life of the pipeline, and reducing the accident rate, the utility model proposes a steerable pipeline inner wall cleaning device. Utility Model Content
[0003] The purpose of the utility model is to solve the problems of existing pipeline inner wall cleaning devices, such as great cleaning difficulty, low cleaning efficiency, poor cleaning effect, and even the need to replace the pipeline, and thus provide a steerable pipeline inner wall cleaning device.
[0004] The technical solution of the utility model is:
[0005] A steerable pipe inner wall cleaning device comprises a cleaning nozzle, a steering actuator, a steering control device, a flexible cleaning water pipe, a three-way pipe and an integrated flushing device, wherein the water outlet of the integrated flushing device is connected to the input end of the three-way pipe to provide a water source, the cleaning nozzle, the steering actuator and the flexible cleaning water pipe are connected in sequence from front to back, the rear end of the flexible cleaning water pipe is connected to the first output end of the three-way pipe, the second output end of the three-way pipe is connected to the steering control device, the steering actuator comprises an upper adapter, an outer hose of a steering mechanism, a lower adapter, a steering spring and four steering springs The steering steel wire, the upper adapter, the outer hose of the steering mechanism and the lower adapter are connected in sequence from front to back, the front end of the upper adapter is connected to the cleaning nozzle, the steering spring is coaxially inserted in the outer hose of the steering mechanism, the four steering steel wires are evenly distributed along the circumferential direction, one end of the four steering steel wires are connected to the upper adapter, and the other ends of the four steering steel wires pass through the inner hole of the outer hose of the steering mechanism, the lower adapter, the flexible cleaning water pipe and the three-way pipe in turn and are connected to the steering control device, and the steering control device is connected to the steering actuator through the four steering steel wires to control the steering of the cleaning nozzle.
[0006] Furthermore, the rear end face of the upper adapter is processed with four steel wire mounting holes 1 evenly distributed along the axial direction, and the lower adapter is processed with four steel wire mounting holes 2 running through the front and rear end faces. The four steel wire mounting holes 2 correspond to the four steel wire mounting holes one by one, respectively. One ends of the four steering steel wires are respectively inserted into the four steel wire mounting holes 1 on the upper adapter and fixedly connected to the upper adapter, and the other ends of the four steering steel wires pass through the four steel wire mounting holes 2 on the lower adapter.
[0007] Furthermore, the flexible cleaning water pipe includes an outer braided tube and a nitrile inner tube. The nitrile inner tube is coaxially inserted in the inner hole of the outer braided tube. The nitrile inner tube is processed with four steel wire mounting holes three running through the front and rear end faces. The four steel wire mounting holes three correspond one to one with the four steel wire mounting holes two respectively. One end of the outer braided tube is connected to the lower adapter, and the other end of the outer braided tube is connected to the three-way pipe.
[0008] Furthermore, four steel wire mounting holes four are processed on the three-way pipe, and the four steel wire mounting holes four correspond to the four steel wire mounting holes three respectively. The steel wire mounting holes four include a straight hole section and an inclined hole section. The front end of the straight hole section passes through the bottom surface of the first output end of the three-way pipe, and the rear end of the inclined hole section passes through the side surface of the second output end of the three-way pipe. The rear end of the straight hole section is connected with the front end of the inclined hole section, and a plug is provided at the inner hole of the second output end of the three-way pipe.
[0009] Furthermore, the steering control device includes a base, which includes a core sleeve, a connecting plate, a transition cone and a connecting cylinder. The connecting cylinder, the transition cone, the connecting plate and the core sleeve are coaxially connected in sequence from front to back. The outer side surface of the rear end of the connecting cylinder is processed with an external thread, and the inner side surface of the second output end of the three-way pipe is processed with an internal thread. The connecting cylinder is threadedly connected to the second output end of the three-way pipe, and the connecting plate is processed with four steel wire mounting holes five that pass through the front and rear end surfaces of the connecting plate, and the four steel wire mounting holes five correspond to the four steel wire mounting holes four respectively.
[0010] Furthermore, the steering control device also includes a reset spring, a first core shaft, a rocker device, an upper cover and four mother-and-child wheel transmission mechanisms. The first core shaft and the reset spring are coaxially inserted in the core sleeve from the outside to the inside in sequence. Four mother-and-child wheel transmission mechanisms are evenly distributed along the circumferential direction on the outside of the core sleeve. The mother-and-child wheel transmission mechanism is installed on the rear end surface of the base. A rocker device is provided on the rear side of the first core shaft. A hollow cylindrical upper cover with holes at both ends is provided on the rocker device, and the upper cover is connected to the base body.
[0011] Furthermore, the mother-and-child wheel transmission mechanism includes an integrated mother-and-child wheel, an axle and two axle mounting ear plates. The two axle mounting ear plates are mounted side by side on the rear end surface of the connecting disk of the base. A semicircular axle mounting groove is provided on the upper end of the axle mounting ear plate. Both ends of the axle are respectively fixedly mounted in the semicircular axle mounting grooves on the upper ends of the two axle mounting ear plates. An integrated mother-and-child wheel is rotatably mounted in the middle of the axle. An annular steel wire mounting groove matching the steering steel wire is processed in the middle of the side surface of the mother wheel in the integrated mother-and-child wheel.
[0012] Furthermore, the rocker device includes a steering rocker, a rear hemisphere, a front hemisphere and four ear plates with holes. The small diameter end of the steering rocker is coaxially connected to the spherical center of the rear hemisphere. The front hemisphere is provided at the center of the circular end surface of the rear hemisphere. The circular end surface of the front hemisphere is fixedly connected to the circular end surface of the rear hemisphere. The spherical center of the front hemisphere is against the end of the first core shaft. Four ear plates with holes are evenly distributed around the front hemisphere in the circumferential direction. The end of the ear plate with holes is fixedly connected to the circular end surface of the rear hemisphere. The four ear plates with holes correspond one by one to the four mother-and-child wheel transmission mechanisms respectively.
[0013] Furthermore, each steering wire includes a front section and a rear section, one end of the rear section of the steering wire is fixedly connected to the corresponding ear plate with holes in the rocker device, the other end of the rear section of the steering wire is wound in the annular wire mounting groove on the side of the sub-wheel in the integrated sub-wheel and fixedly connected to the sub-wheel, one end of the front section of the steering wire is wound in the annular wire mounting groove on the side of the mother wheel in the integrated sub-wheel and fixedly connected to the mother wheel, the other end of the front section of the steering wire passes through the wire mounting hole five on the base, the wire mounting hole four on the tee pipe, the wire mounting hole three on the nitrile inner tube, the wire mounting hole two on the lower adapter, the inner hole of the outer hose of the steering mechanism and is fixedly connected to the wire mounting hole one on the upper adapter.
[0014] Furthermore, the cleaning nozzle includes a hollow sleeve, an umbrella-shaped propulsion head, a second core shaft and a cross shaft. The hollow sleeve is processed with a plurality of oblique opening nozzles that penetrate the inner and outer surfaces of the hollow sleeve, and the plurality of oblique opening nozzles are arranged in a spiral manner. The umbrella-shaped propulsion head is arranged at the front end of the hollow sleeve. The umbrella-shaped propulsion head includes an integrally formed front cone and a rear frustum. The bottom surface of the front cone is connected to the large-diameter bottom surface of the rear frustum. The inner surface of the front end of the hollow sleeve is processed with a frustum-shaped cavity that matches the rear frustum. There is a gap between the rear frustum and the frustum. A coaxially arranged second core shaft is provided inside the hollow sleeve. The front end of the second core shaft is connected to the center of the small-diameter bottom surface of the rear frustum. A cross-shaped groove is processed at the rear end of the second core shaft. The cross shaft is embedded in the cross-shaped groove, and the four shaft ends of the cross shaft are all connected to the inner surface of the hollow sleeve.
[0015] Compared with the prior art, the utility model has the following effects:
[0016] 1. The utility model of the pipeline inner wall cleaning device can realize the cleaning and unblocking of the relevant pipelines without disassembling the pipelines. The utility model adopts a composite cleaning nozzle, and an annular nozzle is set on the top of the cleaning nozzle 1, and an oblique nozzle is set on the side surface. By controlling the water outlet mode and water outlet pressure, a composite mode water flow composed of annular water flow and rotating water flow is formed in the pipe. The annular water flow can clean the inner wall of the pipeline in a large range. The intensity of the rotating water flow is higher than that of the annular flow, which is more conducive to cleaning the elbow connection. The annular and rotating water flows provided by the composite cleaning nozzle of the utility model can achieve the best cleaning effect on the pipe wall.
[0017] 2. The utility model pipeline inner wall cleaning device can realize the cleaning direction control without changing the original pipeline direction, through the steering actuator, using the steering rocker in the steering control device, so that the cleaning efficiency is improved and the operation is convenient.
[0018] 3. The utility model pipeline inner wall cleaning device can adjust the water outlet pressure through the frequency conversion pump of the integrated flushing device, thereby adapting to more pipelines of different materials and different degrees of internal pipe siltation and required cleaning intensity, thereby improving process adaptability.
[0019] 4. The utility model has a good cleaning effect when using the pipeline inner wall cleaning device, can solve the problems encountered in pipeline cleaning, ensure the flushing quality and work efficiency, extend the service life of the pipeline, and reduce the accident rate.
[0020] 5. During the whole flushing process, the utility model pipeline inner wall cleaning device is convenient and compact, easy to carry. It can be adjusted and flexibly operated on site, and is targeted and comprehensive for cleaning operations, which can effectively improve the cleaning effect and cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is an axonometric diagram of the steerable pipeline inner wall cleaning device of the utility model;
[0022] Figure 2 This is an exploded view of the steerable pipeline inner wall cleaning device of the utility model;
[0023] Figure 3 It is a side view of the assembly of the base and the mother-and-child wheel transmission mechanism in the steerable pipeline inner wall cleaning device of the utility model;
[0024] Figure 4 This is a front view of the assembly of the base and the mother-and-child wheel transmission mechanism in the steerable pipeline inner wall cleaning device of the utility model;
[0025] Figure 5 It is a side view of a cleaning nozzle in the steerable pipeline inner wall cleaning device of the utility model;
[0026] Figure 6 It is a rear view of the cleaning nozzle in the steerable pipeline inner wall cleaning device of the utility model;
[0027] Figure 7 It is a side view of the rocker device in the steerable pipeline inner wall cleaning device of the utility model;
[0028] Figure 8 It is a front view of the rocker device in the steerable pipeline inner wall cleaning device of the utility model;
[0029] Fig. 9 The utility model is a schematic diagram of the connection between the upper adapter and the steering wire in the steerable pipeline inner wall cleaning device.
[0030] In the figure: 1. cleaning nozzle; 11. hollow shaft sleeve; 12. umbrella-shaped propulsion head; 13. second mandrel; 14. cross shaft; 2. steering actuator; 21. upper adapter; 211. steel wire mounting hole one; 22. outer hose of steering mechanism; 23. lower adapter; 231. steel wire mounting hole two; 24. steering spring; 25. steering wire; 251. front section of steering wire; 252. rear section of steering wire; 3. steering control device; 31. base; 311. core sleeve; 312. connecting plate; 3121. steel wire mounting hole five; 313. transition truncated table; 314. connecting cylinder ; 32. Reset spring; 33. First core shaft; 34. Rocker device; 341. Steering rocker; 342. Rear hemisphere; 343. Front hemisphere; 344. Ear plate with holes; 35. Upper cover; 36. Mother-and-child wheel transmission mechanism; 361. Integrated mother-and-child wheel; 362. Axle; 363. Axle mounting ear plate; 4. Flexible cleaning water pipe; 41. Outer braided tube; 42. Nitrile inner tube; 421. Steel wire mounting hole three; 5. Tee pipe; 51. Steel wire mounting hole four; 6. Integrated flushing device; 61. Flushing mechanism box; 62. Pressure gauge; 63. Button; 64. Display screen. DETAILED DESCRIPTION
[0031] Specific implementation method 1: Combination Figures 1 to 9The present embodiment is described. The present embodiment is a steerable pipe inner wall cleaning device, which includes a cleaning nozzle 1, a steering actuator 2, a steering control device 3, a flexible cleaning water pipe 4, a three-way pipe 5 and an integrated flushing device 6. The water outlet of the integrated flushing device 6 is connected to the input end of the three-way pipe 5 to provide a water source. The cleaning nozzle 1, the steering actuator 2 and the flexible cleaning water pipe 4 are connected in sequence from front to back. The rear end of the flexible cleaning water pipe 4 is connected to the first output end of the three-way pipe 5, and the second output end of the three-way pipe 5 is connected to the steering control device 3. The steering actuator 2 includes an upper adapter 21, an outer hose 22 of the steering mechanism, a lower adapter 23, a steering spring 24 and four springs. The steering wire 25, the upper adapter 21, the steering mechanism outer hose 22 and the lower adapter 23 are connected in sequence from front to back, the front end of the upper adapter 21 is connected to the cleaning nozzle 1, the steering spring 24 is coaxially inserted in the steering mechanism outer hose 22, the four steering wires 25 are evenly distributed along the circumferential direction, one end of the four steering wires 25 are connected to the upper adapter 21, and the other ends of the four steering wires 25 pass through the inner hole of the steering mechanism outer hose 22, the lower adapter 23, the flexible cleaning water pipe 4 and the three-way pipe 5 in turn and are connected to the steering control device 3, and the steering control device 3 is connected to the steering actuator 2 through the four steering wires 25 to control the steering of the cleaning nozzle 1.
[0032] In this embodiment, the main function of the steering actuator 2 and the steering control device 3 is to control and adjust the forward and cleaning direction of the cleaning nozzle 1. The upper adapter 21 and the lower adapter 23 are connected and controlled by four steering wires 25, and the outer periphery is provided with flexible turning and pipe wall support strength by the steering spring 24. The outer hose 22 of the steering mechanism adopts a nylon braided hose, and the steering spring 24 is wrapped inside the nylon braided hose. Its main function is to serve as the outer shell of the pipeline part of the flushing device. It can control the curved pipeline part according to the direction of the flushed pipeline, provide the flexibility of the flushing device, and the internal steering spring 24 can provide support to maintain a certain device strength requirement. The inner surface of the outer hose 22 of the steering mechanism is covered with a waterproof coating to ensure sealing. The upper adapter 21, the lower adapter 23, the steering spring 24 and the steel wire 25 are all made of stainless steel.
[0033] Specific implementation method 2: Combination Figures 1 to 9To explain this embodiment, the rear end face of the upper adapter 21 of this embodiment is processed with four steel wire mounting holes 1 211 evenly distributed along the axial direction, and the lower adapter 23 is processed with four steel wire mounting holes 2 231 penetrating the front and rear end faces, and the four steel wire mounting holes 2 231 correspond to the four steel wire mounting holes 1 211 respectively. One end of the four steering steel wires 25 is respectively inserted into the four steel wire mounting holes 1 211 on the upper adapter 21 and fixedly connected to the upper adapter 21, and the other end of the four steering steel wires 25 passes through the four steel wire mounting holes 2 231 on the lower adapter 23. In this way, by providing the steel wire mounting holes on the upper adapter 21 and the lower adapter 23, the steering steel wire 25 can be guided. Moreover, the four steel wire mounting holes on each adapter are evenly distributed along the circumferential direction, and the shaking direction of the steering rocker 341 can drive the corresponding steering steel wire 25 to contract, thereby controlling the steering of the cleaning nozzle 1 in four directions. Other components and connection relationships are the same as those of the specific embodiment 1.
[0034] Specifically, when the steering rocker 341 is pushed downward, the corresponding upper steering wire 25 is pulled backward, and the cleaning nozzle 1 turns upward; when the steering rocker 341 is pushed upward, the corresponding lower steering wire 25 is pulled backward, and the cleaning nozzle 1 turns downward; when the steering rocker 341 is pushed to the left, the corresponding right steering wire 25 is pulled backward, and the cleaning nozzle 1 turns to the right; when the steering rocker 341 is pushed to the right, the corresponding left steering wire 25 is pulled backward, and the cleaning nozzle 1 turns to the left.
[0035] Specific implementation method three: Combination Figures 1 to 9 The flexible cleaning water pipe 4 of the present embodiment includes an outer braided tube 41 and a nitrile inner tube 42. The nitrile inner tube 42 is coaxially inserted into the inner hole of the outer braided tube 41. The nitrile inner tube 42 is processed with four steel wire mounting holes 3 421 running through the front and rear end faces. The four steel wire mounting holes 3 421 correspond to the four steel wire mounting holes 2 231 respectively. One end of the outer braided tube 41 is connected to the lower adapter 23, and the other end of the outer braided tube 41 is connected to the three-way pipe 5. In this way, the outer braided tube 41 is an outer nylon braided tube, and the nitrile inner tube 42 is made of a rubber nitrile tube, and its main function is to transport water. By opening the steel wire mounting hole on the nitrile inner tube 42, it can guide the steering wire 25. Moreover, the four wire mounting holes on the nitrile inner tube 42 are evenly distributed along the circumferential direction, and the shaking direction of the steering rocker 341 can drive the corresponding steering wire 25 to contract, thereby controlling the steering of the cleaning nozzle 1 in four directions. Other components and connection relationships are the same as those of the specific embodiment one or two.
[0036] Specific implementation method four: Combination Figures 1 to 9To explain this embodiment, four steel wire mounting holes 451 are processed on the tee pipe 5 of this embodiment, and the four steel wire mounting holes 451 correspond to the four steel wire mounting holes 3421 one by one. The steel wire mounting holes 451 include a straight hole section and an inclined hole section. The front end of the straight hole section passes through the bottom surface of the first output end of the tee pipe 5, and the rear end of the inclined hole section passes through the side surface of the second output end of the tee pipe 5. The rear end of the straight hole section is connected with the front end of the inclined hole section. A plug body is provided at the inner hole of the second output end of the tee pipe 5. In this way, by providing the steel wire mounting holes on the tee pipe 5, a guiding effect can be played on the steering steel wire 25. Moreover, the four steel wire mounting holes on the tee pipe 5 are evenly distributed along the circumferential direction, and the shaking direction of the steering rocker 341 can drive the corresponding steering steel wire 25 to shrink, thereby controlling the steering of the cleaning nozzle 1 in four directions. Other components and connection relationships are the same as those of the specific embodiments one, two or three.
[0037] Specific implementation method five: Combination Figures 1 to 9 The present embodiment is described. The steering control device 3 of the present embodiment includes a base 31, which includes a core sleeve 311, a connecting plate 312, a transition truncated cone 313 and a connecting cylinder 314. The connecting cylinder 314, the transition truncated cone 313, the connecting plate 312 and the core sleeve 311 are coaxially connected in sequence from front to back. The outer side surface of the rear end of the connecting cylinder 314 is processed with an external thread, and the inner side surface of the second output end of the three-way pipe 5 is processed with an internal thread. The connecting cylinder 314 is threadedly connected with the second output end of the three-way pipe 5. The connecting plate 312 is processed with four steel wire mounting holes 5 3121 that penetrate the front and rear end surfaces of the connecting plate. The four steel wire mounting holes 5 3121 correspond to the four steel wire mounting holes 4 51. In this way, by opening the steel wire mounting holes on the connecting plate 312, the steering steel wire 25 can be guided. Moreover, the four wire mounting holes on the connection plate 312 are evenly distributed along the circumferential direction, and the shaking direction of the steering rocker 341 can drive the corresponding steering wire 25 to contract, thereby controlling the steering of the cleaning nozzle 1 in four directions. Other components and connection relationships are the same as those of the specific embodiments one, two, three or four.
[0038] Specific implementation method six: Combination Figures 1 to 9To explain this embodiment, the steering control device 3 of this embodiment also includes a reset spring 32, a first mandrel 33, a rocker device 34, an upper cover 35 and four mother-and-child wheel transmission mechanisms 36. The first mandrel 33 and the reset spring 32 are coaxially inserted in the core sleeve 311 from the outside to the inside, and four mother-and-child wheel transmission mechanisms 36 are evenly distributed along the circumferential direction on the outside of the core sleeve 311. The mother-and-child wheel transmission mechanism 36 is installed on the rear end face of the base 31. The rear side of the first mandrel 33 is provided with a rocker device 34, and the rocker device 34 is provided with a hollow cylindrical upper cover 35 with holes at both ends, and the upper cover 35 is connected to the base body. In this way, the rocker device 34 is used to adjust and control the forward and cleaning directions during use, so as to ensure that the cleaning range of the inner wall of the pipeline is both targeted and comprehensive. By arranging a reset spring 32 inside the core sleeve 311, the two ends of the reset spring 32 respectively abut against the first core shaft 33 and the end surface of the connecting plate 312, and its main function is to reset the control mechanism such as the steering spring 24 after cleaning. Other components and connection relationships are the same as those of the specific embodiments one, two, three, four or five.
[0039] Specific implementation method seven: Combination Figures 1 to 9 The present embodiment is described. The mother-and-child wheel transmission mechanism 36 of the present embodiment comprises an integrated mother-and-child wheel 361, a wheel axle 362 and two wheel axle mounting lugs 363. The two wheel axle mounting lugs 363 are mounted side by side on the rear end surface of the connecting plate 312 of the base 31. A semicircular wheel axle mounting groove is provided at the upper end of the wheel axle mounting lug 363. The two ends of the wheel axle 362 are respectively fixedly mounted in the semicircular wheel axle mounting grooves at the upper ends of the two wheel axle mounting lugs 363. An integrated mother-and-child wheel 361 is rotatably mounted in the middle of the wheel axle 362. The middle part of the side of the mother wheel in the integrated mother-and-child wheel 361 is processed with an annular steel wire mounting groove matching the steering wire 25. With such a configuration, each steering wire 25 comprises two sections, and the integrated mother-and-child wheel 361 is used to connect the two sections of steering wire. Other components and connection relationships are the same as those of the specific embodiments one, two, three, four, five or six.
[0040] Specific implementation method eight: Combination Figures 1 to 9To illustrate this embodiment, the rocker device 34 of this embodiment includes a steering rocker 341, a rear hemisphere 342, a front hemisphere 343 and four ear plates 344 with holes. The small diameter end of the steering rocker 341 is coaxially connected to the spherical center of the rear hemisphere 342, the front hemisphere 343 is provided at the center of the circular end surface of the rear hemisphere 342, the circular end surface of the front hemisphere 343 is fixedly connected to the circular end surface of the rear hemisphere 342, the spherical center of the front hemisphere 343 is abutted against the end of the first core shaft 33, four ear plates 344 with holes are evenly distributed around the front hemisphere 343 in the circumferential direction, the end of the ear plate 344 with holes is fixedly connected to the circular end surface of the rear hemisphere 342, and the four ear plates 344 with holes correspond one by one to the four sub-wheel transmission mechanisms 36 respectively. In this configuration, the rocker device 34 is made of ABS plastic, and the main function of the rocker device 34 is to control the four steering wires 25 through the steering rocker 341 and the internal integrated child wheel 361 (double wheel structure), and adjust the direction of the steering actuator 2 and the cleaning nozzle 1 in the pipeline. Other components and connection relationships are the same as those of the specific embodiments one, two, three, four, five, six or seven.
[0041] Specific implementation method nine: Combination Figures 1 to 9 To illustrate this embodiment, each steering wire 25 of this embodiment includes a steering wire front section 251 and a steering wire rear section 252, one end of the steering wire rear section 252 is fixedly connected to the corresponding perforated ear plate 344 in the rocker device 34, the other end of the steering wire rear section 252 is wound in the annular steel wire mounting groove on the side of the sub-wheel in the integrated sub-wheel 361 and fixedly connected to the sub-wheel, one end of the steering wire front section 251 is wound in the annular steel wire mounting groove on the side of the mother wheel in the integrated sub-wheel 361 and fixedly connected to the mother wheel, the other end of the steering wire front section 251 passes through the steel wire mounting hole five 3121 on the base 31, the steel wire mounting hole four 51 on the tee pipe 5, the steel wire mounting hole three 421 on the nitrile inner tube 42, the steel wire mounting hole two 231 on the lower adapter 23, the inner hole of the outer hose 22 of the steering mechanism, and is fixedly connected to the steel wire mounting hole one 211 on the upper adapter 21. In this arrangement, the front section 251 of the steering wire and the rear section 252 of the steering wire are of different lengths. One end of the front section 251 of the steering wire is connected to the upper adapter 21, and the other end of the front section 251 of the steering wire is wound in the annular steel wire installation groove on the side of the mother wheel (large wheel) in the integrated mother-and-child wheel 361 (double-wheel structure). One end of the rear section 252 of the steering wire is fixed to the son wheel in the integrated mother-and-child wheel 361 (double-wheel structure), and the other end of the rear section 252 of the steering wire is fixed to the four perforated ear plates 344 of the rocker device 34. Through the rocker control, the small wheel drives the large wheel to realize and complete the steering control. The other components and connection relationships are the same as those in the specific embodiments one, two, three, four, five, six, seven or eight.
[0042] Specific implementation method ten: Combination Figures 1 to 9The cleaning nozzle 1 of the present embodiment includes a hollow sleeve 11, an umbrella-shaped propulsion head 12, a second core shaft 13 and a cross shaft 14. The hollow sleeve 11 is processed with a plurality of oblique opening nozzles 111 penetrating the inner and outer surfaces of the hollow sleeve. The plurality of oblique opening nozzles 111 are arranged in a spiral manner. The umbrella-shaped propulsion head 12 is arranged at the front end of the hollow sleeve 11. The umbrella-shaped propulsion head 12 includes an integrally formed front cone and a rear frustum. The bottom surface of the front cone and the rear frustum are connected to each other. The large diameter bottom surface is connected, the inner surface of the front end of the hollow sleeve 11 is processed with a truncated cone-shaped cavity that matches the rear truncated cone body, and there is a gap between the rear truncated cone body and the truncated cone-shaped cavity. A coaxially arranged second mandrel 13 is provided inside the hollow sleeve 11, and the front end of the second mandrel 13 is connected to the center of the small diameter bottom surface of the rear truncated cone body, and the rear end of the second mandrel 13 is processed with a cross-shaped groove, and the cross shaft 14 is embedded in the cross-shaped groove. The four axial ends of the cross shaft 14 are connected to the inner surface of the hollow sleeve 11. With such a setting, by controlling the water outlet mode and water outlet pressure, a composite mode water flow composed of annular water flow and rotating water flow is formed in the pipe. The annular water flow can clean the inner wall of the pipe in a large range, and the rotating water flow has a higher intensity than the annular flow, which is more conducive to cleaning the elbow connection. The cleaning nozzle 1 is a composite cleaning nozzle, and its main body is a stainless steel 316L customized nozzle. The top of the cleaning nozzle 1 is provided with an annular nozzle, and the side surface is provided with an oblique nozzle. Its main function is to provide a composite mode water flow composed of an annular water flow and a rotating water flow, and can adapt to different pipeline internal cleaning scenes by adjusting the water outlet pressure. Other components and connection relationships are the same as those of the specific implementation method one, two, three, four, five, six, seven, eight or nine.
[0043] Specific implementation method eleven: Combination Figures 1 to 9 The present embodiment is described. The integrated flushing device 6 of the present embodiment comprises a flushing mechanism housing 61 and a variable frequency pump, a pressure gauge 62, a pressure sensor, a controller, a display screen 64, a flushing water pipe and a plurality of buttons 63 integrated in the flushing mechanism housing 61. The water outlet of the variable frequency pump is connected to the input end of the three-way pipe 5 through the flushing water pipe, and the water inlet of the variable frequency pump is connected to the on-site water outlet interface providing the water source through the flushing water pipe. A sensor jack is provided on the side wall of the flushing water pipe, and the probe of the pressure sensor is sealed and inserted in the sensor jack. A control panel is provided on the rear surface of the flushing mechanism housing 61. A pressure gauge 62, a display screen 64 and a plurality of buttons 63 are installed on the control panel. The pressure gauge 62 is connected to the pressure sensor through a wire, and the display screen 64 and the plurality of buttons 63 are connected to the controller through a wire. With such a configuration, in order to adapt to different pipe materials and different degrees of internal siltation of the pipe and the required cleaning intensity, the water outlet pressure can be adjusted by the variable frequency pump of the integrated flushing device 6 to provide water outlet for cleaning the pipeline. The other components and connection relationships are the same as those of the one, two, three, four, five, six, seven, eight, nine or ten embodiments.
[0044] In this embodiment, four buttons 63 are provided on the control panel, namely a start button, a stop button, a water outlet pressure increase button and a water outlet pressure decrease button. The buttons 63 are used to control the start and stop of the cleaning device and the water outlet pressure adjustment; the control panel is also provided with a display screen 64 and a pressure gauge 62, which can display the water outlet pressure provided by the pressure sensor, etc.
[0045] How it works
[0046] Combination Figures 1 to 9 The working principle of the steerable pipeline inner wall cleaning device of the utility model is described as follows:
[0047] The pipeline inner wall cleaning device of the utility model can be implemented and applied in the pipeline cleaning process. When in use, the cleaning nozzle 1 is placed into the pipeline from the equipment pipeline inspection port or cleaning port, the flushing water pipe in the integrated flushing device 6 is connected to the on-site water source, and the start button is pressed to start working. During the flushing process, the forward and flushing direction of the cleaning nozzle 1 is controlled by the steering rocker 341, and then according to the pipe material and the required cleaning effect, the frequency of the variable frequency pump is controlled by the water outlet pressure increase button or the water outlet pressure decrease button on the integrated flushing device 6 to adjust the size of the water outlet pressure, and the flushing work is completed.
[0048] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some of the technical features therein by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A steerable pipeline inner wall cleaning device, characterized in that: It comprises a cleaning nozzle (1), a steering actuator (2), a steering control device (3), a flexible cleaning water pipe (4), a three-way pipe (5) and an integrated flushing device (6). The water outlet of the integrated flushing device (6) is connected to the input end of the three-way pipe (5) to provide a water source. The cleaning nozzle (1), the steering actuator (2) and the flexible cleaning water pipe (4) are connected in sequence from front to back. The rear end of the flexible cleaning water pipe (4) is connected to the first output end of the three-way pipe (5). The second output end of the three-way pipe (5) is connected to the steering control device (3). The steering actuator (2) comprises an upper adapter (21), an outer layer hose (22) of the steering mechanism, a lower adapter (23), a steering spring (24) and four steering steel wires (25). The upper adapter (2 1), the outer hose (22) of the steering mechanism and the lower adapter (23) are connected in sequence from front to back, the front end of the upper adapter (21) is connected to the cleaning nozzle (1), the steering spring (24) is coaxially inserted in the inner part of the outer hose (22) of the steering mechanism, four steering steel wires (25) are evenly distributed along the circumferential direction, one end of the four steering steel wires (25) are connected to the upper adapter (21), and the other ends of the four steering steel wires (25) pass through the inner hole of the outer hose (22) of the steering mechanism, the lower adapter (23), the flexible cleaning water pipe (4) and the three-way pipe (5) in sequence and are connected to the steering control device (3), and the steering control device (3) is connected to the steering actuator (2) through the four steering steel wires (25) to control the steering of the cleaning nozzle (1).
2. A steerable pipeline inner wall cleaning device according to claim 1, characterized in that: The rear end surface of the upper adapter (21) is processed with four steel wire mounting holes (211) evenly distributed along the axial direction, and the lower adapter (23) is processed with four steel wire mounting holes (231) penetrating the front and rear end surfaces. The four steel wire mounting holes (231) correspond to the four steel wire mounting holes (211) one by one. One ends of the four steering steel wires (25) are respectively inserted into the four steel wire mounting holes (211) on the upper adapter (21) and fixedly connected to the upper adapter (21). The other ends of the four steering steel wires (25) pass through the four steel wire mounting holes (231) on the lower adapter (23).
3. A steerable pipeline inner wall cleaning device according to claim 2, characterized in that: The flexible cleaning water pipe (4) comprises an outer braided tube (41) and a nitrile inner tube (42). The nitrile inner tube (42) is coaxially inserted into the inner hole of the outer braided tube (41). The nitrile inner tube (42) is processed with four steel wire mounting holes (421) running through the front and rear end surfaces. The four steel wire mounting holes (421) correspond to the four steel wire mounting holes (231) one by one. One end of the outer braided tube (41) is connected to the lower adapter (23), and the other end of the outer braided tube (41) is connected to the three-way pipe (5).
4. A steerable pipeline inner wall cleaning device according to claim 3, characterized in that: Four steel wire mounting holes (51) are processed on the three-way pipe (5), and the four steel wire mounting holes (51) correspond to the four steel wire mounting holes (421) one by one. The steel wire mounting holes (51) include a straight hole section and an inclined hole section. The front end of the straight hole section passes through the bottom surface of the first output end of the three-way pipe (5), and the rear end of the inclined hole section passes through the side surface of the second output end of the three-way pipe (5). The rear end of the straight hole section is connected to the front end of the inclined hole section. A plug body is provided at the inner hole of the second output end of the three-way pipe (5).
5. A steerable pipeline inner wall cleaning device according to claim 4, characterized in that: The steering control device (3) comprises a base (31), the base (31) comprises a core sleeve (311), a connecting plate (312), a transition cone (313) and a connecting cylinder (314), the connecting cylinder (314), the transition cone (313), the connecting plate (312) and the core sleeve (311) are coaxially connected in sequence from front to back, the outer side surface of the rear end of the connecting cylinder (314) is processed with an outer thread, the inner side surface of the second output end of the three-way pipe (5) is processed with an inner thread, the connecting cylinder (314) is threadedly connected to the second output end of the three-way pipe (5), and the connecting plate (312) is processed with four steel wire mounting holes (5) penetrating the front and rear end surfaces of the connecting plate, and the four steel wire mounting holes (5) (3121) correspond to the four steel wire mounting holes (51) one by one.
6. A steerable pipeline inner wall cleaning device according to claim 5, characterized in that: The steering control device (3) further comprises a return spring (32), a first mandrel (33), a rocker device (34), an upper cover (35) and four mother-and-child wheel transmission mechanisms (36); the first mandrel (33) and the return spring (32) are coaxially inserted in the core sleeve (311) from the outside to the inside in sequence; four mother-and-child wheel transmission mechanisms (36) are evenly distributed along the circumferential direction on the outer side of the core sleeve (311); the mother-and-child wheel transmission mechanisms (36) are mounted on the rear end surface of the base (31); a rocker device (34) is provided on the rear side of the first mandrel (33); a hollow cylindrical upper cover (35) with holes at both ends is sleeved on the rocker device (34); and the upper cover (35) is connected to the base body.
7. A steerable pipeline inner wall cleaning device according to claim 6, characterized in that: The mother-and-child wheel transmission mechanism (36) comprises an integrated mother-and-child wheel (361), a wheel axle (362) and two wheel axle mounting ear plates (363). The two wheel axle mounting ear plates (363) are mounted side by side on the rear end surface of the connecting plate (312) of the base (31). A semicircular wheel axle mounting groove is formed on the upper end of the wheel axle mounting ear plate (363). The two ends of the wheel axle (362) are respectively fixedly mounted in the semicircular wheel axle mounting grooves on the upper ends of the two wheel axle mounting ear plates (363). An integrated mother-and-child wheel (361) is rotatably mounted in the middle of the wheel axle (362). The middle part of the side surface of the mother wheel in the integrated mother-and-child wheel (361) is processed with an annular steel wire mounting groove matching the steering steel wire (25).
8. A steerable pipeline inner wall cleaning device according to claim 7, characterized in that: The rocker device (34) comprises a steering rocker (341), a rear hemisphere (342), a front hemisphere (343) and four ear plates with holes (344). The small diameter end of the steering rocker (341) is coaxially connected to the spherical center of the rear hemisphere (342). The front hemisphere (343) is arranged at the center of the circular end surface of the rear hemisphere (342). The circular end surface of the front hemisphere (343) is fixedly connected to the circular end surface of the rear hemisphere (342). The spherical center of the front hemisphere (343) abuts against the end of the first core shaft (33). Four ear plates with holes (344) are evenly distributed around the front hemisphere (343) in the circumferential direction. The ends of the ear plates with holes (344) are fixedly connected to the circular end surface of the rear hemisphere (342). The four ear plates with holes (344) correspond to the four mother-and-child wheel transmission mechanisms (36) one by one.
9. A steerable pipeline inner wall cleaning device according to claim 8, characterized in that: Each steering wire (25) comprises a steering wire front section (251) and a steering wire rear section (252), one end of the steering wire rear section (252) is fixedly connected to a corresponding ear plate with holes (344) in the rocker device (34), the other end of the steering wire rear section (252) is wound in an annular steel wire installation groove on the side of the sub-wheel in the integrated sub-wheel (361) and is fixedly connected to the sub-wheel, and one end of the steering wire front section (251) is wound in an annular steel wire installation groove on the side of the sub-wheel in the integrated sub-wheel (361) and is fixedly connected to the sub-wheel. The annular steel wire installation groove is fixedly connected to the mother wheel, and the other end of the steering steel wire front section (251) sequentially passes through the steel wire installation hole five (3121) on the base (31), the steel wire installation hole four (51) on the three-way pipe (5), the steel wire installation hole three (421) on the nitrile inner tube (42), the steel wire installation hole two (231) on the lower adapter (23), the inner hole of the steering mechanism outer layer hose (22), and is fixedly connected to the steel wire installation hole one (211) on the upper adapter (21).
10. The steerable pipeline inner wall cleaning device according to claim 1, characterized in that: The cleaning nozzle (1) comprises a hollow shaft sleeve (11), an umbrella-shaped propulsion head (12), a second core shaft (13) and a cross shaft (14); the hollow shaft sleeve (11) is processed with a plurality of oblique opening nozzles (111) penetrating the inner and outer surfaces of the hollow shaft sleeve; the plurality of oblique opening nozzles (111) are arranged in a spiral manner; the umbrella-shaped propulsion head (12) is arranged at the front end of the hollow shaft sleeve (11); the umbrella-shaped propulsion head (12) comprises an integrally formed front cone and a rear frustum; the bottom surface of the front cone and the large-diameter bottom surface of the rear frustum are connected to each other. The hollow shaft sleeve (11) is connected with the rear truncated cone body by a surface connection, the inner surface of the front end of the hollow shaft sleeve (11) is processed with a truncated cone-shaped cavity matching the rear truncated cone body, a gap exists between the rear truncated cone body and the truncated cone-shaped cavity, a coaxially arranged second mandrel (13) is arranged inside the hollow shaft sleeve (11), the front end of the second mandrel (13) is connected with the center of the small diameter bottom surface of the rear truncated cone body, the rear end of the second mandrel (13) is processed with a cross-shaped groove, a cross shaft (14) is embedded in the cross-shaped groove, and the four shaft ends of the cross shaft (14) are all connected with the inner surface of the hollow shaft sleeve (11).
Citation Information
Cited By
Steerable pipeline inner wall cleaning device
CN118635214A