Reaction kettle waste gas collecting cover

By setting a detachable component on the outside of the manhole of the reactor, the rapid disassembly and stable installation between the waste gas collection cover of the reactor and the manhole of the reactor is solved, and the problem of troubles in installing the traditional waste gas collection cover is improved, and the convenience of operation and sealing are improved.

CN222679051UActive Publication Date: 2025-03-28ANHUI KEBAISHENG ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202420739288.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-03-28
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

The traditional reactor manhole exhaust gas collection cover is more troublesome in installation and disassembly operations and is not convenient enough. Workers need to use a variety of tools to disassemble and assemble, which affects the convenience of disassembly and assemble.

Method used

A reactor exhaust gas collection cover is designed, and by providing a detachable assembly on the outside of the manhole on the upper part of the reactor body, including a positioning assembly and a docking fixing assembly, the rapid disassembly and stable installation between the waste gas collection cover and the manhole is achieved.

Benefits of technology

Through the design of the removable components, the rapid disassembly and stable installation of the exhaust gas collection cover is achieved, which improves the operation convenience and ensures the sealing of the exhaust gas transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a reaction kettle waste gas collecting cover which comprises a reaction kettle body and a manhole, the upper portion of the manhole is fixedly connected with the waste gas collecting cover through a detachable assembly, the detachable assembly comprises a positioning assembly and a butt joint fixing assembly, and the positioning assembly is arranged on the outer side of a bottom gas inlet of the waste gas collecting cover. The waste gas collecting cover is arranged on the outer side of the manhole in the upper portion of the reaction kettle body, waste gas generated in the reaction kettle body is conveyed into the waste gas collecting and treating device through the waste gas collecting cover and the exhaust pipe to be treated, and rapid positioning and sealing installation between the waste gas collecting cover and the manhole is achieved through the detachable assembly. The exhaust gas collecting cover is convenient to assemble and disassemble, quick positioning installation and sealing performance in the installation process of the exhaust gas collecting cover are achieved through the positioning assembly at the bottom of the exhaust gas collecting cover, fixed connection between the positioning assembly and the manhole is achieved through the butt joint fixing assembly, and therefore stable installation of the exhaust gas collecting cover is achieved, and the quick assembling and disassembling function is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a waste gas collecting cover for a reactor. Background Art

[0002] Reactors are broadly understood as containers for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. Reactors are widely used as pressure vessels for processes such as sulfidation, nitration, hydrogenation, hydrocarbonization, polymerization, and condensation. A manhole is opened on the top of a large reactor. The opening of the manhole facilitates workers to enter the reactor for maintenance or overhaul. Waste gas is often released during the process of production in the reactor. The waste gas generated in the reactor is released into the waste gas collection and treatment device through the reactor manhole. Usually, a waste gas collection hood is installed above the reactor mouth. The waste gas collection hood is installed above the manhole of the reactor as an external accessory, and the waste gas is guided to the waste gas treatment device for treatment through connecting pipes or other means.

[0003] However, due to the large size of the manhole of a large reactor, the installation and disassembly of the traditional manhole exhaust gas collection hood is relatively troublesome and inconvenient. Workers are required to use a variety of tools to disassemble and assemble the exhaust gas collection hood, which is not conducive to the convenient disassembly and assembly of the exhaust gas collection hood. Utility Model Content

[0004] The utility model aims to provide a waste gas collecting hood for a reactor to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A waste gas collection cover for a reactor, comprising a reactor body and a manhole, wherein the manhole is arranged on one side of the top of the reactor body, and the upper part of the manhole is connected and fixed to the waste gas collection cover through a detachable component, and the detachable component is used for positioning, connecting and fixing the manhole and the waste gas collection cover, so as to facilitate rapid disassembly and assembly of the waste gas collection cover;

[0007] The detachable component includes a positioning component and a docking and fixing component. The positioning component is arranged on the outside of the bottom air inlet of the exhaust gas collection cover, and the positioning component is fixedly connected to the manhole through the docking and fixing component.

[0008] Preferably, the positioning assembly includes a cylinder and a sealing disk, the sealing disk is arranged on the inner side of the cylinder, the cylinder is fixedly mounted on the outer side of the air inlet at the bottom of the exhaust gas collection hood, and the inner side of the cylinder is adapted to the outer side wall of the flange integrally arranged on the upper part of the manhole, and the sealing disk is used for a sealing connection with the flange.

[0009] Preferably, the positioning assembly also includes an annular sealing strip arranged on the top surface of the flange, and no less than three annular sealing strips are provided for sealing connection between the flange and the sealing plate to ensure the sealing of the installation between the manhole and the exhaust gas collection hood.

[0010] Preferably, the docking and fixing assembly includes a semicircular clip, a positioning clip and an annular groove, the semicircular clip is symmetrically arranged on both sides of the manhole, and the inner wall of the semicircular clip is slidably connected to the outer wall of the flange, the positioning clip is integrally arranged on the inner side of the top end of the semicircular clip, and the positioning clip is adapted to the annular groove opened on the outside of the cylinder.

[0011] Preferably, the docking and fixing assembly also includes an arc-shaped docking strip, a protrusion and a bolt. The arc-shaped docking strip is arranged at the bottom end of the semicircular clamping strip, and the inner side of the arc-shaped docking strip is adapted to the outer side of the manhole. The protrusion is arranged at both ends of the arc-shaped docking strip, and the protrusions at both ends of the arc-shaped docking strip on both sides of the manhole are connected and fixed by bolts.

[0012] Preferably, an exhaust pipe is provided on the top of the exhaust gas collecting hood, and the exhaust pipe is connected and fixed to the air inlet pipe of the exhaust gas collecting and treating device.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. By arranging an exhaust gas collection hood on the outside of the manhole on the upper part of the reactor body, the exhaust gas generated in the reactor body is transported to the interior of the exhaust gas collection and treatment device through the exhaust gas collection hood and the exhaust pipe for treatment. The exhaust gas collection hood and the manhole are quickly disassembled and assembled by using a detachable component, thereby improving the convenience of disassembly and assembly. The positioning component at the bottom of the exhaust gas collection hood is used to realize the rapid positioning and installation and sealing of the exhaust gas collection hood during the installation process. The positioning component and the manhole are fixedly connected by a docking fixing component, thereby realizing the stable installation of the exhaust gas collection hood, ensuring the reliability of the installation of the exhaust gas collection hood and the sealing of the exhaust gas transportation, and realizing the function of quick disassembly and assembly of the exhaust gas collection hood. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the main structure of the manhole of the utility model;

[0017] Figure 3 This is a schematic diagram of the positioning component structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the docking and fixing assembly of the utility model;

[0019] Figure 5It is a schematic diagram of the overall sectional front view structure of the utility model.

[0020] In the figure: 1. Reactor body; 2. Manhole; 3. Flange; 4. Waste gas collection hood; 5. Exhaust duct; 6. Positioning assembly; 601. Cylinder; 602. Sealing disk; 603. Annular sealing strip; 7. Docking and fixing assembly; 701. Semicircular clip strip; 702. Positioning clip block; 703. Annular groove; 704. Arc-shaped docking strip; 705. Bump; 706. Bolt. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5 , the utility model provides a technical solution:

[0023] Embodiment 1:

[0024] A waste gas collection cover for a reactor, comprising a reactor body 1 and a manhole 2, wherein the manhole 2 is arranged at one side of the top of the reactor body 1, and the upper part of the manhole 2 is connected and fixed to the waste gas collection cover 4 through a detachable component, an exhaust pipe 5 is arranged on the top of the waste gas collection cover 4, and the exhaust pipe 5 is connected and fixed to the air inlet pipe of the waste gas collection and treatment device, and the detachable component is used for positioning, connecting and fixing the manhole 2 and the waste gas collection cover 4, so as to facilitate the rapid disassembly and assembly of the waste gas collection cover 4;

[0025] The detachable components include a positioning component 6 and a docking and fixing component 7. The positioning component 6 is arranged on the outer side of the bottom air inlet of the exhaust gas collecting hood 4, and the positioning component 6 is fixedly connected to the manhole 2 through the docking and fixing component 7.

[0026] The positioning assembly 6 includes a cylinder 601 and a sealing disk 602. The sealing disk 602 is arranged on the inner side of the cylinder 601. The cylinder 601 is fixedly installed on the outer side of the air inlet at the bottom of the exhaust gas collection hood 4, and the inner side of the cylinder 601 is adapted to the outer side wall of the flange 3 integrally arranged on the upper part of the manhole 2. The sealing disk 602 is used for the sealing connection with the flange 3. The positioning assembly 6 also includes an annular sealing strip 603 arranged on the top surface of the flange 3. No less than three annular sealing strips 603 are arranged, which are used for the sealing connection between the flange 3 and the sealing disk 602 to ensure the sealing of the installation between the manhole 2 and the exhaust gas collection hood 4.

[0027] The docking and fixing component 7 includes a semicircular clip 701, a positioning clip 702 and an annular groove 703. The semicircular clip 701 is symmetrically arranged on both sides of the manhole 2, and the inner wall of the semicircular clip 701 is slidably connected to the outer wall of the flange 3. The positioning clip 702 is integrally arranged on the inner side of the top end of the semicircular clip 701, and the positioning clip 702 is adapted to the annular groove 703 opened on the outside of the cylinder 601. The docking and fixing component 7 also includes an arc-shaped docking strip 704, a protrusion 705 and a bolt 706. The arc-shaped docking strip 704 is arranged at the bottom end of the semicircular clip 701, and the inner side of the arc-shaped docking strip 704 is adapted to the outer side of the manhole 2. The protrusion 705 is arranged at both ends of the arc-shaped docking strip 704, and the protrusions 705 at both ends of the arc-shaped docking strip 704 on both sides of the manhole 2 are connected and fixed by bolts 706.

[0028] In this embodiment, by setting a waste gas collection hood 4 on the outer side of the manhole 2 on the upper part of the reactor body 1, the waste gas generated in the reactor body 1 is transported to the interior of the waste gas collection and treatment device through the waste gas collection hood 4 and the exhaust pipe 5 for treatment, and a detachable component is used to realize the rapid disassembly and assembly between the waste gas collection hood 4 and the manhole 2, thereby improving the convenience of disassembly and assembly. The cylinder 601 set on the outer side of the air inlet at the bottom of the waste gas collection hood 4 is used, and the inner side of the cylinder 601 is matched with the outer side of the flange 3 on the upper part of the manhole 2. During the installation process, the cylinder 601 at the bottom of the waste gas collection hood 4 is directly inserted into the flange 3, and the flange 3 is inserted into the interior of the cylinder 601 to conflict with the sealing disk 602, so that the annular sealing strip 603 on the top surface of the flange 3 is in contact with the sealing disk The bottom surface of 602 conflicts with each other, so as to realize the rapid positioning and installation of the exhaust gas collecting hood 4. When the exhaust gas collecting hood 4 is stuck on the manhole 2, the two semicircular clamping strips 701 are then clamped on the outer sides of the cylinder 601, so that the positioning block 702 at the top of the semicircular clamping strip 701 is clamped in the annular groove 703 on the outer side of the cylinder 601, and at the same time, the inner side of the semicircular clamping strip 701 is fitted with the outer side of the cylinder 601, and the inner side of the bottom end of the arc-shaped docking strip is fitted with the outer side of the manhole 2, and then the protrusions 705 on both sides are locked and fixed by bolts 706, so as to realize the exhaust gas collecting hood 4 being firmly and sealedly installed on the outer side of the manhole 2, thereby ensuring the sealing of the exhaust gas transportation, and at the same time facilitating the rapid disassembly and assembly of the exhaust gas collecting hood 4, thereby improving the convenience of use.

[0029] Working principle: When installing the exhaust gas collecting hood 4, first directly remove the flange 3 corresponding to the upper part of the manhole 2, so that the sealing disk 602 and the annular sealing strip 603 on the top surface of the flange 3 are in conflict with each other, and then the positioning blocks 702 on the two semicircular clamping strips 701 correspond to the annular groove 703 on the outside of the cylinder 601 to clamp the semicircular clamping strip 701 on the outside of the cylinder 601, so that the inner wall of the semicircular clamping strip 701 is tightly fitted with the outer side of the cylinder 601, and the inner wall of the arc-shaped docking strip 704 is tightly fitted with the outer wall of the manhole 2. After clamping, use bolts 706 to lock and fix the protrusions 705 on both sides of the two arc-shaped docking strips 704, so as to achieve a stable installation of the exhaust gas collecting hood 4. After the installation is completed, the exhaust pipe 5 is connected and fixed to the air inlet pipe of the exhaust gas collecting and treating device, so as to realize that the exhaust gas generated inside the reactor body 1 is transported to the inside of the exhaust gas collecting and treating device through the manhole 2 and the exhaust gas collecting hood 4 for unified treatment.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A waste gas collection hood for a reactor, comprising a reactor body (1) and a manhole (2), characterized in that: The manhole (2) is arranged on one side of the top end of the reactor body (1), and the upper part of the manhole (2) is connected and fixed to the exhaust gas collection cover (4) via a detachable component, and the detachable component is used for positioning, connecting and fixing the manhole (2) and the exhaust gas collection cover (4), so as to facilitate the rapid disassembly and assembly of the exhaust gas collection cover (4); The detachable component comprises a positioning component (6) and a docking and fixing component (7); the positioning component (6) is arranged on the outside of the bottom air inlet of the exhaust gas collection cover (4), and the positioning component (6) is fixedly connected to the manhole (2) via the docking and fixing component (7).

2. The exhaust gas collection hood for a reactor according to claim 1, characterized in that: The positioning assembly (6) comprises a cylinder (601) and a sealing disk (602), wherein the sealing disk (602) is arranged on the inner side of the cylinder (601), and the cylinder (601) is fixedly mounted on the outer side of the air inlet at the bottom of the exhaust gas collection cover (4), and the inner side of the cylinder (601) is adapted to the outer side wall of a flange (3) integrally arranged on the upper part of the manhole (2), and the sealing disk (602) is used for sealing connection with the flange (3).

3. A reactor exhaust gas collection hood according to claim 2, characterized in that: The positioning assembly (6) also includes an annular sealing strip (603) arranged on the top surface of the flange (3), and no less than three annular sealing strips (603) are provided, which are used for sealing connection between the flange (3) and the sealing plate (602) to ensure the sealing performance of the installation between the manhole (2) and the exhaust gas collection cover (4).

4. The exhaust gas collection hood for a reactor according to claim 1, characterized in that: The docking and fixing assembly (7) comprises a semicircular clamping strip (701), a positioning clamping block (702) and an annular groove (703); the semicircular clamping strip (701) is symmetrically arranged on both sides of the manhole (2), and the inner side wall of the semicircular clamping strip (701) is slidably connected to the outer side wall of the flange (3); the positioning clamping block (702) is integrally arranged on the inner side of the top end of the semicircular clamping strip (701), and the positioning clamping block (702) is adapted to the annular groove (703) provided on the outer side of the cylinder (601).

5. The exhaust gas collection hood for a reactor according to claim 4, characterized in that: The docking and fixing assembly (7) further comprises an arc-shaped docking strip (704), a protrusion (705) and a bolt (706); the arc-shaped docking strip (704) is arranged at the bottom end of the semicircular clamping strip (701), and the inner side of the arc-shaped docking strip (704) is adapted to the outer side of the manhole (2); the protrusion (705) is arranged at both ends of the arc-shaped docking strip (704); the protrusions (705) at both ends of the arc-shaped docking strip (704) on both sides of the manhole (2) are connected and fixed by bolts (706).

6. The exhaust gas collection hood for a reactor according to claim 1, characterized in that: An exhaust pipe (5) is provided on the top of the waste gas collection cover (4), and the exhaust pipe (5) is connected and fixed to the air inlet pipe of the waste gas collection and treatment device.