Photovoltaic aluminum frame straightening device

Abstract

The utility model discloses a photovoltaic aluminum frame straightening device, and belongs to the technical field of waste photovoltaic module recycling treatment.The photovoltaic aluminum frame straightening device comprises a workbench and a straightening assembly, a containing table used for containing an aluminum frame is installed on the upper surface of the workbench, a mounting frame is fixed to the workbench, and the straightening assembly comprises a first hydraulic cylinder and a pressing plate; the first hydraulic cylinder is fixed to the inner top face of the mounting frame, and the pressing plate is fixed to the telescopic end of the first hydraulic cylinder. The pressing plate is provided with a dust collection mechanism used for cleaning cracks of the aluminum frame. In the process that the pressing plate straightens the aluminum frame, the first electric guide rail is started, the first electric guide rail drives the sliding piece and the sweeping plate to move, the sweeping plate can clean cracks of the aluminum frame, and the aluminum frame can be rapidly recycled and reused.

Description

Technical Field

[0001] The present application relates to the technical field of recycling and processing of waste photovoltaic modules, and in particular discloses a photovoltaic aluminum frame straightening device. Background Art

[0002] Photovoltaic modules are an important part of solar power generation systems, but as time goes by, the modules may age, break, and become obsolete, which may lead to performance degradation and waste. In this case, in order to improve resource utilization and reduce environmental pollution, we need to recycle and reuse these discarded photovoltaic modules. Aluminum frames are an important part of photovoltaic modules, and their recycling is very important. Before recycling and reusing aluminum frames, they need to be straightened and cleaned.

[0003] The aluminum frame straightening device in the related art includes a workbench, a hydraulic cylinder and a pressing plate. The aluminum frame is placed under the pressing plate, and the hydraulic cylinder presses down the aluminum frame to straighten it, thereby straightening the aluminum frame and facilitating the recycling of the aluminum frame.

[0004] With respect to the above-mentioned related technologies, the inventors found that after the existing aluminum frame is prepared, it is necessary to manually clean the solidified silicone, broken glass, back panel and other debris in the gap of the aluminum frame, which is time-consuming and labor-intensive and is not conducive to the rapid recycling and reuse of the aluminum frame. Utility Model Content

[0005] In order to facilitate the rapid recycling and reuse of aluminum frames, the present application provides a photovoltaic aluminum frame straightening device.

[0006] The present application provides a photovoltaic aluminum frame straightening device, which adopts the following technical solution:

[0007] A photovoltaic aluminum frame straightening device comprises a workbench and a straightening assembly, wherein a placing table for placing an aluminum frame is installed on the upper surface of the workbench, a mounting frame is fixed on the workbench, and the straightening assembly comprises a first hydraulic cylinder and a pressing plate, wherein the first hydraulic cylinder is fixed on the inner top surface of the mounting frame, and the pressing plate is fixed on the telescopic end of the first hydraulic cylinder;

[0008] The pressure plate is provided with a cleaning component for cleaning the gap between the aluminum frame, and the cleaning component includes a first electric guide rail, a sliding member and a cleaning plate. The first electric guide rail is fixed on the pressure plate, the sliding member is fixed on the slider of the first electric guide rail, and the cleaning plate is fixed on the sliding member.

[0009] By adopting the above technical solution, during the process of the pressure plate straightening the aluminum frame, the first electric guide rail is started, and the first electric guide rail drives the sliding part and the cleaning plate to move. The cleaning plate can clean the gap of the aluminum frame, which is conducive to the rapid recycling and reuse of the aluminum frame.

[0010] Optionally, the sliding member is configured as an electric telescopic rod, and the rod body of the electric telescopic rod is fixed to the slider of the first electric guide rail, and the telescopic end of the electric telescopic rod is fixed to the cleaning plate.

[0011] By adopting the above technical solution, the sliding member is set as an electric telescopic rod, which can drive the cleaning plate to move forward and backward, thereby driving the cleaning plate so that the cleaning plate can clean the aluminum frame gaps of different depths.

[0012] Optionally, a second electric guide rail is fixed on the workbench, and a slider of the second electric guide rail is fixed to the placing table.

[0013] By adopting the above technical solution, the second electric guide rail can drive the placing table to move forward and backward, and can move the aluminum frame from the edge of the workbench to the bottom of the pressure plate, so as to facilitate the straightening of the aluminum frame.

[0014] Optionally, a plurality of electric suction cups arranged at intervals are fixed to the upper surface of the placing table.

[0015] By adopting the above technical solution, an electric suction cup is set on the placing table. Before the second electric guide rail drives the aluminum frame to move, the electric suction cup is started so that the aluminum frame is adsorbed on the placing table, so that the aluminum frame is not easy to change position during movement, thereby improving the straightening accuracy of the straightening device.

[0016] Optionally, a proximity switch is fixed to the bottom surface of the pressure plate, and the proximity switch is electrically connected to the electric suction cup.

[0017] By adopting the above technical solution, a proximity switch is fixed on the bottom surface of the pressing plate. When the pressing plate approaches the aluminum frame, the proximity switch is activated to disconnect the electric suction cup, thereby facilitating the straightening device to straighten the aluminum frame.

[0018] Optionally, a portal frame is fixed to the upper surface of the workbench, and a dust suction mechanism is arranged on the portal frame, and the dust suction mechanism includes a first drive motor, a screw, a guide rod, a slide bar, a second hydraulic cylinder and a dust cleaner, the first drive motor is fixed to the portal frame, the screw is rotatably connected to the portal frame, and the end head of the screw is fixed to the output end of the first drive motor, the guide rod is fixed to the portal frame, the slide bar is threadedly connected to the screw, and the slide bar is slidably connected to the guide rod, the second hydraulic cylinder is fixed to the bottom surface of the slide bar, and the dust cleaner is connected to the telescopic end of the second hydraulic cylinder.

[0019] By adopting the above technical solution, after the straightening of the aluminum frame is completed, the second electric guide rail is started to make the placing table located under the door frame, and the dust collection component can be used to absorb the debris on the surface of the placing table, so that the debris on the placing table will not affect the straightening of other aluminum frames, thereby facilitating the straightening of the aluminum frame.

[0020] Optionally, the telescopic end of the second hydraulic cylinder is connected to the vacuum cleaner through a rotating assembly, and the rotating assembly includes a mounting plate and a second drive motor. The mounting plate is fixed to the telescopic end of the second hydraulic cylinder, and the output end of the second drive motor passes through the mounting plate and is fixedly connected to the vacuum cleaner.

[0021] By adopting the above technical solution, the rotating component can drive the vacuum cleaner to rotate, so that the vacuum cleaner can suck up the debris on the side of the aluminum frame, which is convenient for recycling and reuse of the aluminum frame.

[0022] In summary, the present application includes at least one of the following beneficial technical effects:

[0023] 1. When the pressing plate is straightening the aluminum frame, the first electric guide rail is started, and the first electric guide rail drives the sliding member and the cleaning plate to move. The cleaning plate can clean the gap of the aluminum frame, which is conducive to the rapid recycling and reuse of the aluminum frame;

[0024] 2. The sliding part is set as an electric telescopic rod, which can drive the cleaning plate to move forward and backward, thereby driving the cleaning plate so that the cleaning plate can clean the aluminum frame gaps of different depths;

[0025] 3. After the aluminum frame is straightened, start the second electric guide rail to place the placing table under the door frame. Use the dust collection component to absorb the debris on the upper surface of the placing table so that the debris on the placing table will not affect the straightening of other aluminum frames, thereby facilitating the straightening of the aluminum frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of this application.

[0027] Figure 2 This is a schematic diagram of the structure of the present application without the door frame and the dust collection mechanism.

[0028] Figure 3 yes Figure 2 Enlarged view of point A in the middle.

[0029] Figure 4 It is a schematic diagram of the connection structure of the door frame and the dust collection mechanism of the present application.

[0030] Explanation of the reference numerals: 1. workbench; 11. placing table; 12. mounting frame; 13. second electric guide rail; 14. door frame; 2. straightening assembly; 21. first hydraulic cylinder; 22. pressure plate; 3. cleaning assembly; 31. first electric guide rail; 32. sliding member; 33. cleaning plate; 4. dust suction mechanism; 41. first drive motor; 42. screw; 43. guide rod; 44. slide bar; 45. second hydraulic cylinder; 46. vacuum cleaner; 47. rotating assembly; 471. mounting plate; 472. second drive motor. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-4 This application is described in further detail.

[0032] The present application embodiment discloses a photovoltaic aluminum frame straightening device. Figure 1 and Figure 2 A photovoltaic aluminum frame straightening device includes a workbench 1, a straightening assembly 2 and a dust collection mechanism 4. A placing table 11, a mounting frame 12, a second electric guide rail 13 and a door frame 14 are arranged on the workbench 1. The mounting frame 12 is fixed in the middle position of the upper surface of the workbench 1. The mounting frame 12 is an L-shaped plate with an opening facing downward. The second electric guide rail 13 is used to transport the placing table 11, and the second electric guide rail 13 is fixed on the upper surface of the workbench 1. The second electric guide rail 13 is located below the mounting frame 12, and the other end extends to the edge of the workbench 1. The placing table 11 is used to place the aluminum frame, and the placing table 11 is fixedly mounted on a slider on the second electric guide rail 13. The opening direction of the door frame 14 is downward, and the door frame 14 is fixed on the upper surface of the workbench 1. The door frame 14 is located in the middle position of the second electric guide rail 13, and the door frame 14 is arranged perpendicular to the second electric guide rail 13.

[0033] Reference Figure 1 and Figure 2 , a straightening assembly 2 is provided on the mounting frame 12, and the straightening assembly 2 includes a first hydraulic cylinder 21 and a pressure plate 22. The first hydraulic cylinder 21 is vertically arranged, and the first hydraulic cylinder 21 is fixed to the inner top surface of the mounting frame 12. The pressure plate 22 is fixed to the telescopic end of the first hydraulic cylinder 21. After the second electric guide rail 13 moves the placing table 11 equipped with an aluminum frame to the bottom of the mounting frame 12, the first hydraulic cylinder 21 is started, and the first hydraulic cylinder 21 can press the pressure plate 22 downward, so that the aluminum frame on the placing table 11 is straightened.

[0034] Reference Figure 2 and Figure 3 , a cleaning assembly 3 is provided on the pressure plate 22, and the cleaning assembly 3 is used to clean the debris in the gap of the aluminum frame. The cleaning assembly 3 includes a first electric guide rail 31, a sliding member 32 and a cleaning plate 33. A first slide groove is provided on the side of the pressure plate 22 close to the aluminum frame. A second slide groove is provided on the pressure plate 22 in the middle of the bottom surface of the first slide groove. The first electric guide rail 31 is fixed to the bottom surface of the second slide groove, and the slider on the first electric guide rail 31 is slidably connected in the second slide groove. The sliding member 32 adopts an electric telescopic rod. The electric telescopic rod is slidably connected in the first slide groove, and the rod body of the electric telescopic rod is fixed to the slider on the first electric guide rail 31. The cleaning plate 33 is fixed to the telescopic end of the electric telescopic rod.

[0035] Reference Figure 2 and Figure 3During the process of the pressing plate 22 straightening the aluminum frame, the first electric guide rail 31 is started, and the first electric guide rail 31 drives the sliding member 32 and the cleaning plate 33 to move. The cleaning plate 33 can clean the gaps in the aluminum frame, which is conducive to the rapid recycling and reuse of the aluminum frame; at the same time, the sliding member 32 adopts an electric telescopic rod, which can drive the cleaning plate 33 to move back and forth, thereby driving the cleaning plate 33, so that the cleaning plate 33 can clean the gaps in the aluminum frame of different depths.

[0036] Reference Figure 2 and Figure 3 , multiple electric suction cups arranged at intervals are fixed in the middle position of the upper surface of the placing table 11. Multiple electric suction cups are evenly arranged along the length direction of the placing table 11. A proximity switch is fixed to the bottom surface of the pressing plate 22, and the proximity switch is electrically connected to the electric suction cup. Before the second electric guide rail 13 drives the aluminum frame to move, the electric suction cup is started so that the aluminum frame is adsorbed on the placing table 11; when the pressing plate 22 approaches the aluminum frame, the proximity switch is started to disconnect the electric suction cup. The aluminum frame can be fixed during movement, so that the aluminum frame is not easy to change position during movement, thereby improving the straightening accuracy of the straightening device; at the same time, the influence of the suction cup on the straightening of the aluminum frame is reduced.

[0037] Reference Figure 1 and Figure 4 , a dust collecting mechanism 4 is provided on the portal frame 14. The dust collecting mechanism 4 includes a first drive motor 41, a screw rod 42, a guide rod 43, a slide bar 44, a second hydraulic cylinder 45, a dust collector 46 and a rotating assembly 47. The first drive motor 41 is fixed to the outer side of the portal frame 14. The screw rod 42 is rotatably connected to the two opposite side walls of the portal frame 14. The end of the screw rod 42 passes through the side wall of the portal frame 14 and is fixed to the output end of the first drive motor 41. The guide rod 43 is parallel to the screw rod 42, and the guide rod 43 is fixed to the two side walls of the portal frame 14. The slide bar 44 is threadedly connected to the screw rod 42, and the slide bar 44 is slidably connected to the guide rod 43. The second hydraulic cylinder 45 is vertically fixed to the bottom surface of the slide bar 44. The rotating assembly 47 is arranged at the telescopic end of the second hydraulic cylinder 45. The rotating assembly 47 includes a mounting plate 471 and a second drive motor 472. The cross-sectional shape of the mounting plate 471 is L-shaped, and the mounting plate 471 is fixed to the telescopic end of the second hydraulic cylinder 45. The output end of the second driving motor 472 passes through the mounting plate 471 and is fixedly connected to the dust collector 46 .

[0038] Reference Figure 1 and Figure 4After the aluminum frame is straightened, the second electric guide rail 13 is started, and the placing table 11 and the aluminum frame are moved toward the door frame 14. After the placing table 11 and the aluminum frame are located at the door frame 14, the first drive motor 41 is started, and the first drive motor 41 drives the screw 42 to rotate, and the screw 42 drives the slide bar 44 and the vacuum cleaner 46 to move, so that the vacuum cleaner 46 can absorb the debris on the placing table 11 and the upper surface of the aluminum frame. When cleaning the debris on the surface of the aluminum frame, the second drive motor 472 is started, and the second drive motor 472 drives the vacuum cleaner 46 to rotate, so that the vacuum cleaner 46 can absorb the debris on the side of the aluminum frame.

[0039] The implementation principle of a photovoltaic aluminum frame straightening device in an embodiment of the present application is as follows: after removing the aluminum frame on the photovoltaic module, place the aluminum frame on the placing table 11. After the aluminum frame is placed on the placing table 11, start the electric suction cup so that the aluminum frame is adsorbed on the placing table 11. Start the second electric guide rail 13 to move the placing table 11 and the aluminum frame to the bottom of the mounting frame 12. After the placing table 11 and the aluminum frame are moved to the bottom of the mounting frame 12, the aluminum frame is straightened by the straightening component 2, and the debris in the gap of the aluminum frame is cleaned by the cleaning component 3. After the straightening component 2 straightens the aluminum frame, start the second electric guide rail 13, move the placing table 11 and the aluminum frame to the bottom of the door frame 14, and use the dust suction mechanism 4 to absorb the debris on the surface of the placing table 11 and the aluminum frame. After the debris on the surface of the placing table 11 and the aluminum frame is completely absorbed, start the second electric guide rail 13 to move the placing table 11 and the aluminum frame to the edge of the workbench 1. The electric suction cup is turned off and the aluminum frame is removed to realize the processing of the aluminum frame. The device can not only straighten the aluminum frame, but also clean the debris on the surface of the aluminum frame, which is conducive to the rapid recycling and reuse of the aluminum frame.

[0040] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A photovoltaic aluminum frame straightening device, characterized in that: The invention comprises a workbench (1) and a straightening assembly (2), wherein a placing table (11) for placing an aluminum frame is installed on the upper surface of the workbench (1), a mounting frame (12) is fixed on the workbench (1), and the straightening assembly (2) comprises a first hydraulic cylinder (21) and a pressing plate (22), wherein the first hydraulic cylinder (21) is fixed on the inner top surface of the mounting frame (12), and the pressing plate (22) is fixed on the telescopic end of the first hydraulic cylinder (21); The pressing plate (22) is provided with a cleaning component (3) for cleaning the gap of the aluminum frame. The cleaning component (3) comprises a first electric guide rail (31), a sliding member (32) and a cleaning plate (33). The first electric guide rail (31) is fixed on the pressing plate (22), the sliding member (32) is fixed on a slider of the first electric guide rail (31), and the cleaning plate (33) is fixed on the sliding member (32).

2. A photovoltaic aluminum frame straightening device according to claim 1, characterized in that: The sliding member (32) is configured as an electric telescopic rod, and the rod body of the electric telescopic rod is fixed to the slider of the first electric guide rail (31), and the telescopic end of the electric telescopic rod is fixed to the cleaning plate (33).

3. A photovoltaic aluminum frame straightening device according to claim 1, characterized in that: A second electric guide rail (13) is fixed on the workbench (1), and a slider of the second electric guide rail (13) is fixed to the containing platform (11).

4. A photovoltaic aluminum frame straightening device according to claim 3, characterized in that: A plurality of electric suction cups arranged at intervals are fixed on the upper surface of the placing platform (11).

5. A photovoltaic aluminum frame straightening device according to claim 4, characterized in that: A proximity switch is fixed to the bottom surface of the pressing plate (22), and the proximity switch is electrically connected to the electric suction cup.

6. A photovoltaic aluminum frame straightening device according to claim 1, characterized in that: A portal frame (14) is fixed on the upper surface of the workbench (1), and a dust suction mechanism (4) is arranged on the portal frame (14). The dust suction mechanism (4) comprises a first drive motor (41), a screw rod (42), a guide rod (43), a slide bar (44), a second hydraulic cylinder (45) and a dust collector (46). The first drive motor (41) is fixed on the portal frame (14), the screw rod (42) is rotatably connected to the portal frame (14), and the end of the screw rod (42) is fixed to the output end of the first drive motor (41), the guide rod (43) is fixed to the portal frame (14), the slide bar (44) is threadedly connected to the screw rod (42), and the slide bar (44) is slidably connected to the guide rod (43), the second hydraulic cylinder (45) is fixed to the bottom surface of the slide bar (44), and the dust collector (46) is connected to the telescopic end of the second hydraulic cylinder (45).

7. A photovoltaic aluminum frame straightening device according to claim 6, characterized in that: The telescopic end of the second hydraulic cylinder (45) and the dust collector (46) are connected via a rotating assembly (47). The rotating assembly (47) comprises a mounting plate (471) and a second drive motor (472). The mounting plate (471) is fixed to the telescopic end of the second hydraulic cylinder (45). The output end of the second drive motor (472) passes through the mounting plate (471) and is fixedly connected to the dust collector (46).

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