Waste tank beneficial to continuous replacement on production line

Abstract

The utility model relates to the field of automobile part processing equipment, in particular to a waste tank beneficial to continuous replacement on a production line, which comprises a rack, a workbench is erected in the rack, the top surface of the workbench is fixedly connected with a bearing die, a stamping die with a hydraulic cylinder is arranged above the bearing die, and the hydraulic cylinder is fixedly connected in the rack. The hydraulic cylinder drives the stamping die to do reciprocating lifting motion, the working plate is provided with a material leakage notch, two limiting plates are arranged below the rack, perpendicular to the working plate and fixedly connected into the rack, the number of the limiting plates is two, the two limiting plates are arranged in parallel, and a jacking spring is fixedly connected between the limiting plates. The axes of the jacking springs are parallel to the limiting plates, the jacking springs are provided with material collecting sub-grooves, the side faces of the material collecting sub-grooves abut against the adjacent limiting plates, the multiple material collecting sub-grooves are stacked, the material leaking notches are aligned with the material collecting sub-grooves, and the effect that the influence on the productivity of a production line due to waste material collecting groove cleaning is reduced is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts processing equipment, in particular to a waste material tank which is conducive to continuous replacement on a production line. Background Art

[0002] In an auto parts manufacturing plant, the production line is the main source of each plant's products. The production line is usually composed of a variety of equipment and a transportation line. The increase in the capacity of each equipment will drive the increase in the capacity of the entire production line, thereby improving the production efficiency of the plant.

[0003] Since most auto parts are made of stamped sheet metal, stamping machines have become the main machinery in the current auto parts production line. The sheet metal is stamped and shaped through different molds to finally form a product. The existing stamping machine structure usually includes a frame, a working plate is set up in the frame, a receiving mold is fixedly connected to the top surface of the working plate, a stamping mold with a hydraulic cylinder is set above the receiving mold, the hydraulic cylinder is fixedly connected to the frame, the hydraulic cylinder drives the stamping mold to perform reciprocating lifting and lowering movements, a waste collection trough is set below the working plate, and the working plate is provided with a leakage notch, which is connected to the stamping position on the bearing mold. When in use, the worker lays the workpiece on the receiving mold, and the hydraulic cylinder drives the stamping mold to move in the direction of the receiving mold. After the stamping mold and the bearing mold are fitted, the workpiece is stamped to complete the forming or punching process. If it is a punching process, the waste after punching falls into the leakage notch, and then falls into the waste collection trough through the leakage notch.

[0004] The above prior art has the following defects:

[0005] When the waste collection tank is full, workers usually need to manually clean the waste. When the workers clean the waste collection tank, they need to take out all the waste in the waste collection tank, and then put the empty waste collection tank back to the original work station. The stamping machines that are being cleaned in the entire production line usually need to suspend work, which reduces the production capacity of the production line and increases the labor intensity of the workers. Utility Model Content

[0006] The purpose of the utility model is to provide a waste trough that is convenient for continuous replacement on a production line, so as to reduce the impact of cleaning the waste collection trough on the production capacity of the production line, so as to solve the problems raised in the above-mentioned background technology.

[0007] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:

[0008] A waste trough which is convenient for continuous replacement on a production line comprises a frame, a working plate is mounted in the frame, a receiving mold is fixedly connected to the top surface of the working plate, a stamping mold with a hydraulic cylinder is arranged above the receiving mold, the hydraulic cylinder is fixedly connected in the frame, the hydraulic cylinder drives the stamping mold to perform reciprocating lifting and lowering movements, a material leakage gap is opened in the working plate, a limiting plate is arranged below the frame, the limiting plate is perpendicular to the working plate, the limiting plate is fixedly connected in the frame, two limiting plates are arranged in parallel, a lifting cylinder is fixedly connected between the limiting plates, the axis of the lifting cylinder is parallel to the limiting plate, a material receiving sub-slot is mounted on the lifting cylinder, a side surface of the material receiving sub-slot abuts against an adjacent limiting plate, a plurality of material receiving sub-slots are arranged, the plurality of material receiving sub-slots are stacked and the material leakage gap is aligned with the material receiving sub-slots.

[0009] As a preferred embodiment of the present invention, a material receiving funnel is provided on the top of the limiting plate, one end of the material receiving funnel abuts against the working plate, and the other end abuts against the top of the limiting plate.

[0010] As a preferred embodiment of the utility model, a constraint channel is provided on the limiting plate, the constraint channel is perpendicular to the working plate, the end of the constraint channel close to the working plate is connected to a withdrawal slot, the withdrawal slot is perpendicular to the constraint channel, the end of the withdrawal channel away from the constraint channel is open, the withdrawal channel is located close to the working plate, each material receiving slot is fixedly connected to a limiting block on the side, the limiting block is inserted into the constraint channel, and when the material receiving slot is pulled out from the limiting plate, the limiting block slides out through the withdrawal slot.

[0011] As a preferred embodiment of the present invention, each end of the material receiving trough is arranged in a semicircular shape.

[0012] As a preferred embodiment of the present invention, each end of the material receiving trough is fixedly connected with a handle.

[0013] As a preferred embodiment of the utility model, a transfer trolley is parked on the side of the limiting plate, the transfer trolley includes a body, a universal wheel is connected to the bottom of the body, a receiving plate is fixedly connected to the top surface of the transfer trolley, and the top surface height of the receiving plate is lower than the height of the withdrawal channel.

[0014] Beneficial Effects

[0015] The beneficial effects of the utility model are:

[0016] When in use, the waste generated by stamping falls between the limiting plates through the leakage gap. Since the material receiving slot is aligned with the leakage gap, the fallen waste will be directly collected by the material receiving slot. The limiting plates on both sides provide constraints for the material receiving slot to prevent it from tilting. At the same time, the limiting plates can also block the fallen waste to prevent it from falling out of the material receiving slot. When the material receiving trough is full of waste, the worker pulls out the top material receiving trough directly from between the limiting plates on both sides, and the stacked material receiving trough below continues to collect the waste, and the set lifting cylinder lifts the material receiving trough to make the material receiving trough closer to the leakage gap to prevent the waste from falling on the outside, and the set transfer trolley can transport the heavier material receiving trough, and the set universal wheels can reduce the labor intensity of workers when transferring the material receiving trough, further improving the practicability of the material receiving trough, reducing the steps for workers to clean the material receiving trough, improving the replacement efficiency, and reducing the impact on the production line capacity, thereby achieving the effect of reducing the impact of cleaning the waste collection trough on the production line capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 To show the structure of the limiting plate after the transfer trolley is hidden

[0020] Figure 3 A schematic diagram showing the structure of the constraint channel.

[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0022] 1. Frame; 11. Working plate; 12. Receiving die; 13. Stamping die; 2. Limiting plate; 21. Lifting cylinder; 211. Lifting plate; 22. Material receiving trough; 3. Material receiving hopper; 4. Constraint channel; 5. Extraction channel; 6. Limiting block; 7. Handle; 8. Transfer trolley; 81. Receiving plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-3 As shown, a waste trough which is convenient for continuous replacement on a production line comprises a rectangular frame 1, in which a rectangular working plate 11 is set, a receiving die 12 is fixedly connected to the top surface of the working plate 11, a stamping die 13 with a hydraulic cylinder is arranged above the receiving die 12, the hydraulic cylinder is fixedly connected to the frame 1, the hydraulic cylinder drives the stamping die 13 to perform reciprocating lifting motion, a square material leakage notch is opened on the working plate, and a position for material leakage in the receiving die 12 is connected to the material leakage notch.

[0025] See also Figure 1-3 As shown, a rectangular limiting plate 2 is arranged below the frame 1 . The limiting plate 2 is perpendicular to the working plate 11 . The limiting plate 2 is located below the working plate 11 . The limiting plate 2 is fixedly connected to the frame 1 . There are two limiting plates 2, which are arranged in parallel. A material receiving funnel 3 is mounted on the top of the limiting plate 2. The larger end of the material receiving funnel 3 abuts against the working plate 11, and the smaller end is fixedly connected to the top of the limiting plate 2. A lifting cylinder 21 is fixedly connected between the limiting plates 2, and a lifting plate 211 is fixedly connected to the top of the lifting cylinder 21. The lifting plate 211 is perpendicular to the limiting plate 2. The lifting cylinder 21 is provided with a plurality of long strip-shaped material receiving slots 22 through the lifting plate frame 211. The plurality of material receiving slots 22 are stacked and placed, and the side of each material receiving slot 22 abuts against the side of the adjacent limiting plate 2, and the material leakage notch is aligned with the material receiving slot 22. The end of each material receiving slot 22 is arranged in a semicircular shape, and the end of the material receiving slot 22 is fixedly connected with a handle 7.

[0026] See also Figure 1-3 As shown, a constraint channel 4 is opened on the limiting plate 2, and the constraint channel 4 is perpendicular to the working plate 11. The end of the constraint channel 4 close to the working plate 11 is connected to a withdrawal channel 5, and the withdrawal channel 5 is perpendicular to the constraint channel 4. The end of the withdrawal channel 5 away from the constraint channel 4 is open, and the withdrawal channel 5 is located near the working plate 11. A limiting block 6 is fixedly connected to the side of each material receiving slot 22, and the limiting block 6 is inserted into the constraint channel 4. When the material receiving slot 22 is pulled out of the limiting plate 2, the limiting block 6 slides out through the withdrawal channel 5. The withdrawal channel 5 and the constraint channel 4 are arranged in an L shape. A transfer trolley 8 is parked on the side of the limiting plate 2. The transfer trolley 8 includes a body, and a universal wheel is connected to the bottom of the body. A receiving plate 81 is fixedly connected to the top surface of the transfer trolley, and the top surface height of the receiving plate 81 is lower than the height of the withdrawal channel 5.

[0027] A specific application of this embodiment is:

[0028] During production, workers punch and cut the plate through the receiving die 12 and the punching die 13, and the waste generated by the cutting falls into the receiving hopper 3 through the leaking notch. After the waste falls into the receiving hopper 3, it falls into the receiving slot 22 at the top layer under the guidance of the receiving hopper 3. The limiting block 6 constrains the receiving slot 22 so that the receiving slot 22 can be stably maintained between the limiting plates 2.

[0029] When the material receiving trough 22 at the top is full, the worker directly pulls the transfer cart 8 to the bottom of the material receiving trough 22, and then pulls out the material receiving trough 22 through the handle 7, and the limiting block 6 is pulled out along the extraction channel 5. The pulled-out material receiving trough 22 falls onto the supporting plate 81 at the top of the transfer cart 8. After the material receiving trough 22 at the top is extracted, the lifting cylinder 21 lifts the material receiving trough 22. During the rising process of the material receiving trough 22, the lifting plate 211 provides a larger contact area for the material receiving trough 22, so that the material receiving trough 22 can rise stably. After the rising material receiving trough 22, it can receive the waste again. Then, the worker can pull the new material receiving trough 22 at the top to the outside, so that the limiting block 6 is stuck in the extraction channel 5, reducing the pressure of the lifting cylinder 21, and at the same time, it is convenient for the worker to pull out the material receiving trough 22, thereby improving the convenience of using the equipment. In summary, through the above steps, the effect of reducing the impact of cleaning the waste collection tank on the production line capacity is achieved.

[0030] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Any changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should fall within the protection scope of the present invention.

Claims

1. A waste material tank which is convenient for continuous replacement on a production line, comprising a frame (1), a working plate (11) being mounted in the frame (1), a receiving die (12) being fixedly connected to the top surface of the working plate (11), a stamping die (13) with a hydraulic cylinder being arranged above the receiving die (12), the hydraulic cylinder being fixedly connected in the frame (1), the hydraulic cylinder driving the stamping die (13) to perform reciprocating lifting motion, the working plate (11) being provided with a material leakage notch, characterized in that: A limiting plate (2) is arranged below the frame (1), the limiting plate (2) is perpendicular to the working plate, the limiting plate (2) is fixedly connected to the frame (1), two limiting plates (2) are arranged, the two limiting plates (2) are arranged in parallel, a lifting cylinder (21) is fixedly connected between the limiting plates (2), the lifting cylinder (21) is parallel to the limiting plate (2), a lifting plate is fixedly connected to the top of the lifting cylinder, the lifting plate is perpendicular to the limiting plate, the lifting cylinder (21) is provided with a material receiving slot (22) through the lifting plate frame, the side of the material receiving slot (22) is in contact with the adjacent limiting plate (2), a plurality of material receiving slots (22) are arranged, the plurality of material receiving slots (22) are stacked and placed, and the leakage notch is aligned with the material receiving slot (22).

2. A waste tank that facilitates continuous replacement on a production line according to claim 1, characterized in that: A material receiving funnel (3) is mounted on the top of the limiting plate (2); one end of the material receiving funnel (3) abuts against the working plate (11), and the other end abuts against the top of the limiting plate (2).

3. A waste tank that facilitates continuous replacement on a production line according to claim 2, characterized in that: The limiting plate (2) is provided with a constraint channel (4), the constraint channel (4) is perpendicular to the working plate (11), the end of the constraint channel (4) close to the working plate (11) is connected to a withdrawal channel (5), the withdrawal channel (5) is perpendicular to the constraint channel (4), the end of the withdrawal channel (5) away from the constraint channel (4) is open, the withdrawal channel (5) is located near the working plate (11), and each material receiving slot (22) is fixedly connected to a side surface with a limiting block (6), the limiting block (6) is inserted into the constraint channel (4), and when the material receiving slot (22) is pulled out of the limiting plate (2), the limiting block (6) slides out through the withdrawal channel (5).

4. A waste tank that facilitates continuous replacement on a production line according to claim 3, characterized in that: The end of each of the material receiving slots (22) is arranged in a semicircular shape.

5. A waste tank that facilitates continuous replacement on a production line according to claim 4, characterized in that: Each end of the material receiving trough (22) is fixedly connected with a handle (7).

6. A waste tank that facilitates continuous replacement on a production line according to claim 1, characterized in that: A transfer trolley (8) is parked on the side of the limiting plate (2), the transfer trolley comprising a body, a universal wheel connected to the bottom of the body, a receiving plate (81) fixedly connected to the top surface of the transfer trolley, and the top surface height of the receiving plate (81) is lower than the height of the extraction channel (5).

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