Sliding block forming device convenient to demould
By designing a slider forming device that is easy to release, using hydraulic stations, material collection mechanisms, cooling mechanisms and conveyor belts, automatic material collection and rapid cooling of the slider is achieved, solving the problems of large-scale rapid processing and high-cost maintenance in the prior art, and improving production efficiency and the practicality of the device.
Patent Information
- Application Number
- CN202421400451.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-19
AI Technical Summary
In the prior art, it is difficult to achieve large-scale rapid processing when forming sliders, and the multi-station casting device requires mechanical cutting, resulting in high costs and maintenance burden.
A slide forming device for easy mold release is designed, using hydraulic stations, material collection mechanisms, cooling mechanisms and conveyor belts to automatically collect materials and quickly cool down the slide through electric slide rails, electromagnets, refrigeration units and conveyor belts.
The automatic material collection of sliders is realized, reducing manual operation costs and improving production efficiency; the rapid cooling mechanism is used to speed up heat discharge and improve the cooling efficiency of sliders; at the same time, the use of robots is reduced, and maintenance and training costs are reduced.
Smart Images

Figure CN222679526U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slider molding devices, in particular to a slider molding device which is easy to demould. Background Art
[0002] The slider is a mold component that can slide perpendicular to the opening and closing direction or at a certain angle to the opening and closing direction during the mold opening action. The product structure requires the use of a slider when the mold cannot be demoulded normally without the slider. The slider is cast by the mold.
[0003] In the prior art, when the slider is cast and formed, many of them use a group of molds for casting and forming. This processing method cannot meet the needs of rapid processing of large quantities of sliders. Although some multi-station casting devices can form multiple sliders at the same time, they use robots to unload materials. Robots are usually expensive, which requires companies to invest a large amount of money at one time and require professional technicians to operate, which will incur additional labor costs and time costs. In addition, the robot needs to be regularly inspected, maintained and repaired, and parts need to be replaced, etc., which will continue to incur costs. Therefore, it is necessary to design a slider molding device that is easy to demold to solve the above problems. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a slider molding device which is easy to demould.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A slider forming device that is easy to demold, includes a machine body, two hydraulic stations are arranged in the machine body, a material taking mechanism for taking out the slider is arranged on the machine body, the material taking mechanism includes a mounting frame fixedly connected to the side wall of the machine body, an electric slide rail is installed on the top of the mounting frame, a movable plate is installed under the electric slide rail through the electric slider, a movable plate is installed at the lower end of the movable plate through a plurality of second hydraulic cylinders, a plurality of electromagnets are arranged at the lower end of the movable plate, a plurality of fixed molds are arranged at the upper end of the machine body, first hydraulic cylinders are arranged on both side walls of the machine body, a lifting plate is arranged on the upper ends of the two first hydraulic cylinders, a plurality of movable molds are installed at the lower end of the lifting plate through a plurality of mounting rods, and a cooling mechanism for reducing the temperature of the fixed mold is arranged on the machine body.
[0007] Preferably, the temperature reduction mechanism comprises a plurality of circulation boxes arranged on a machine body, and a refrigeration unit is arranged in the machine body.
[0008] Preferably, a mounting frame is installed on the inner wall of the mounting frame, a conveyor belt is provided in the mounting frame, and a driving motor is provided on the side wall of the mounting frame.
[0009] Preferably, an opening is formed on a side wall of the mounting frame, a transverse plate is formed on the side wall of the mounting frame, and a plurality of fans are formed on the lower end of the transverse plate.
[0010] Preferably, the transverse plate is fixedly connected to the side wall of the mounting frame via a connecting plate, and a plurality of the fans are arranged at equal intervals.
[0011] Preferably, both inner walls of the mounting frame are fixedly connected to the limit plate, and both inner walls of the mounting frame are slidably connected to the adjacent side walls of the movable plate.
[0012] The utility model has the following beneficial effects:
[0013] 1. The device is equipped with a material taking mechanism, which can take out the cooled slider at the same time through multiple electromagnets, without manual material taking, making it easier to demould the slider. Multi-station processing greatly improves the production efficiency of the slider. In addition, the slider can be taken out with a simple structure, without the need to use a manipulator to take out the material, which greatly reduces the investment cost of the enterprise, and can also reduce the subsequent maintenance and personnel training costs, thereby improving the practicality of the device;
[0014] 2. This device is equipped with a cooling mechanism. By starting the refrigeration unit, the cooling water sent by the refrigeration unit passes through the four side walls of the fixed mold to take away a large amount of heat in the fixed mold, which can speed up the discharge of heat, thereby greatly improving the cooling efficiency of the slider;
[0015] 3. The device is provided with a conveyor belt, which can be started to output multiple sliders after taking materials in sequence, without the need for operators to catch the sliders one by one, thereby reducing the labor burden of operators. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic structural diagram of a slider molding device that is easy to demould, proposed by the utility model;
[0017] Figure 2 A side view of a slider molding device for easy demoulding proposed by the utility model;
[0018] Figure 3 This is another side view of a slider forming device for easy demoulding proposed by the utility model.
[0019] In the figure: 1 body, 2 hydraulic station, 3 refrigeration unit, 4 first hydraulic cylinder, 5 fixed mold, 6 movable mold, 7 electromagnet, 8 electric slide rail, 9 mounting frame, 10 second hydraulic cylinder, 11 lifting plate, 12 limit plate, 13 circulation box, 14 mounting frame, 15 conveyor belt, 16 driving motor, 17 moving plate, 18 fan, 19 horizontal plate. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] Reference Figure 1-3 A slider forming device that is easy to demold comprises a body 1, two hydraulic stations 2 are arranged in the body 1, a material taking mechanism for taking out the slider is arranged on the body 1, and the material taking mechanism comprises a mounting frame 9 fixedly connected to the side wall of the body 1, an electric slide rail 8 is arranged on the top of the mounting frame 9, a movable plate 17 is arranged under the electric slide rail 8 through the electric slider, a movable plate is arranged at the lower end of the movable plate 17 through a plurality of second hydraulic cylinders 10, a plurality of electromagnets 7 are arranged at the lower end of the movable plate, and the electromagnets 7 are located in front of the second hydraulic cylinders 10, a plurality of fixed molds 5 are arranged at the upper end of the body 1, the movable mold 6 and the fixed mold 5 are both molds in the prior art, and their internal structures are also the prior art, so they are not described in detail, first hydraulic cylinders 4 are arranged on both side walls of the body 1, a lifting plate 11 is arranged at the upper ends of the two first hydraulic cylinders 4, and a plurality of movable molds 6 are arranged at the lower end of the lifting plate 11 through a plurality of mounting rods.
[0022] The body 1 is provided with a cooling mechanism for lowering the temperature of the fixed mold 5, and the cooling mechanism includes a plurality of flow boxes 13 arranged on the body 1. A refrigeration unit 3 is provided in the body 1. The four side walls of the fixed mold 5 are provided with flow boxes 13, which are connected by thermal conductive adhesive. The four flow boxes 13 are connected in series through pipes. The low-temperature cooling water flowing out of the refrigeration unit 3 enters from one of the four flow boxes 13 and flows out from the opposite flow box 13 back to the refrigeration unit 3.
[0023] In the utility model, a mounting frame 14 is installed on the inner wall of the mounting frame 9, a conveyor belt 15 is arranged inside the mounting frame 14, and a driving motor 16 is arranged on the side wall of the mounting frame 14, which can automatically send out the falling slider without manual material connection, thereby improving the automation degree of the device.
[0024] In the utility model, an opening is formed on the side wall of the mounting frame 9, a horizontal plate 19 is formed on the side wall of the mounting frame 9, and a plurality of fans 18 are formed at the lower end of the horizontal plate 19, which can cool the passing slider and further dissipate the residual heat on the slider.
[0025] In the utility model, the transverse plate 19 is fixedly connected to the side wall of the mounting frame 9 through a connecting plate, and the stability of the transverse plate 19 can be ensured by the triangle stability principle, and a plurality of fans 18 are arranged at equal intervals.
[0026] In the present invention, both inner walls of the mounting frame 9 are fixedly connected to the limit plate 12, and both inner walls of the mounting frame 9 are slidably connected to the adjacent side walls of the movable plate, which can limit and guide the movable plate and the moving plate 17 to improve the stability of the moving plate 17 and the movable plate.
[0027] When in use, by starting the two first hydraulic cylinders 4, the lifting plate 11 moves downward, so that the movable mold 6 and the fixed mold 5 are closed, and the molten material is poured from the casting port of the movable mold 6. When the mold cools down, the lifting plate 11 can be reset by starting the first hydraulic cylinder 4, and the electric slide rail 8 is started, so that the electric slider drives the moving plate 17 to move forward, and the electromagnet 7 enters above the slider, and the output ends of the multiple second hydraulic cylinders 10 are started to stretch and then contract, so that the electromagnet 7 contacts the slider and absorbs it, and the electric slide rail 8 is started, and the moving plate 17 is reset, and the multiple sliders can be removed. In the process, multiple sliders can be ejected and taken out at the same time, thereby improving the processing efficiency of the sliders;
[0028] Secondly, the removed slider can fall above the conveyor belt 15, start the drive motor 16, and the conveyor belt 15 rotates, so that the slider can be output from one side of the mounting frame 9 in sequence, which can facilitate the unloading of the slider;
[0029] In addition, the cooling of the slider in the fixed mold 5 can be achieved by starting the refrigeration unit 3. The cooling water sent by the refrigeration unit 3 passes through the circulation box 13 on the four side walls of the fixed mold 5, which can take away a large amount of heat in the fixed mold 5, speed up the discharge of heat, and improve the cooling efficiency of the slider.
[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and practical concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A slider molding device that is easy to demould, comprising a body (1), characterized in that: Two hydraulic stations (2) are arranged in the machine body (1). A material taking mechanism for taking out a slide block is arranged on the machine body (1). The material taking mechanism comprises a mounting frame (9) fixedly connected to a side wall of the machine body (1). An electric slide rail (8) is arranged on the top of the mounting frame (9). A movable plate (17) is arranged under the electric slide rail (8) via an electric slide block. A movable plate is arranged at the lower end of the movable plate (17) via a plurality of second hydraulic cylinders (10). A plurality of electromagnets (7) are arranged at the lower end of the movable plate. A plurality of fixed molds (5) are arranged at the upper end of the machine body (1). First hydraulic cylinders (4) are arranged on both side walls of the machine body (1). A lifting plate (11) is arranged at the upper end of the two first hydraulic cylinders (4). A plurality of movable molds (6) are arranged at the lower end of the lifting plate (11) via a plurality of mounting rods. A cooling mechanism for lowering the temperature of the fixed mold (5) is arranged on the machine body (1).
2. A slider molding device for easy demoulding according to claim 1, characterized in that: The temperature reduction mechanism comprises a plurality of circulation boxes (13) arranged on a machine body (1), and a refrigeration unit (3) is arranged in the machine body (1).
3. A slider molding device for easy demoulding according to claim 2, characterized in that: An installation frame (14) is installed on the inner wall of the installation frame (9), a conveyor belt (15) is arranged inside the installation frame (14), and a driving motor (16) is arranged on the side wall of the installation frame (14).
4. A slider molding device for easy demoulding according to claim 3, characterized in that: The side wall of the mounting frame (9) is provided with an opening, the side wall of the mounting frame (9) is provided with a transverse plate (19), and a plurality of fans (18) are provided at the lower end of the transverse plate (19).
5. The slider forming device for easy demoulding according to claim 4, characterized in that: The transverse plate (19) is fixedly connected to the side wall of the mounting frame (9) via a connecting plate, and a plurality of fans (18) are arranged at equal intervals.
6. A slider forming device for easy demoulding according to claim 5, characterized in that: Both inner walls of the mounting frame (9) are fixedly connected to the limiting plate (12), and both inner walls of the mounting frame (9) are slidably connected to the adjacent side walls of the movable plate.