Auxiliary heating cooling device for ductile iron casting

By designing a ductile iron casting auxiliary heat cooling device combining air cooling and liquid circulation cooling, the problem that water flow cooling can easily destroy the oxide film is solved, achieving a safer and more efficient cooling effect.

CN222679527UActive Publication Date: 2025-03-28DAYE YIDELI PRECISION CASTING CO LTD
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Patent Information

Application Number
CN202421302663.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-28
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

When the auxiliary cooling device of ductile iron castings on the market is cooled by water flow, it is easy to destroy the surface oxide film of ductile iron castings and affect the quality of the castings.

Method used

A ductile iron casting auxiliary heat cooling device is designed, using an air-cooling mechanism and a liquid conveying mechanism to cool the ductile iron castings through cold air and circulating cooling water flow to prevent the water flow from directly impacting the oxide film.

Benefits of technology

Effectively prevent the oxide film of ductile iron castings from impact damage, reduce damage to castings, improve cooling effect, and optimize the use of cooling devices through automatic control and temperature sensors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of auxiliary heating and cooling of ductile iron castings, and provides an auxiliary heating and cooling device for ductile iron castings, which comprises a bottom plate, a plurality of support legs are welded at the top of the bottom plate, a same conveyor is fixedly mounted at the tops of the plurality of support legs, and a conveyor belt for moving the ductile iron castings is arranged on the conveyor; the water tank is fixedly mounted at the top of the bottom plate and used for storing water, and a mounting opening is formed in one side of the water tank; the multiple supporting rods are welded to the bottom of the bottom plate, and the same box body is fixedly installed at the top ends of the multiple supporting rods; the air cooling mechanism is assembled on the box body and is used for cooling the ductile iron casting; the liquid conveying mechanism is mounted on the bottom plate and is used for conveying water; and the cooling mechanism is assembled on the water tank and is used for cooling water. The auxiliary heating cooling device for the ductile iron casting has the advantages that the cooling effect is good, the casting is not prone to being damaged, and the quality of the casting is not prone to being affected.
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Description

Technical Field

[0001] The utility model belongs to the technical field of auxiliary heat cooling of ductile iron castings, and in particular relates to an auxiliary heat cooling device for ductile iron castings. Background Art

[0002] Ductile iron castings are high-strength, wear-resistant and corrosion-resistant castings made of cast iron treated at high temperatures. Its main organizational structure is spheroidization, which can significantly enhance the toughness and strength of the castings, making them less prone to breakage, less prone to deformation, and strong in compression resistance. Ductile iron castings are usually composed of iron, carbon, manganese, silicon, copper and other elements. During the casting process, the carbides inside the castings are converted into spheres by adding spheroidizers. This spherical microstructure effectively alleviates stress concentration and improves the strength and toughness of the material. Ductile iron castings need to be specially cooled after production, so auxiliary heat cooling devices for ductile iron castings are used.

[0003] When the auxiliary heat cooling devices for ductile iron castings on the market are used, they mostly cool the ductile iron castings directly by water flow. However, since the surface of the ductile iron castings has been oxidized at high temperature to form an oxide film, the use of water flow cooling may destroy this oxide film due to the impact of the water flow, which may easily damage the castings and affect the quality of the castings. Utility Model Content

[0004] The utility model provides a ductile iron casting auxiliary heat cooling device, aiming to solve the problem that the ductile iron casting auxiliary heat cooling device on the market directly cools the ductile iron casting by water flow, thereby easily destroying the oxide film on the surface of the ductile iron casting.

[0005] To solve the above problems, the utility model is implemented as follows: an auxiliary heat cooling device for ductile iron castings, comprising: a base plate, a plurality of supporting legs welded to the top of the base plate, a same conveyor fixedly installed on the top of the plurality of supporting legs, the conveyor being provided with a conveyor belt for moving ductile iron castings; a water tank fixedly installed on the top of the base plate for storing water, a mounting opening being provided on one side of the water tank; a plurality of supporting rods welded to the bottom of the base plate, a same box body fixedly installed on the top of the plurality of supporting rods; an air cooling mechanism mounted on the box body for cooling the ductile iron castings; a liquid conveying mechanism mounted on the base plate for conveying water; and a cooling mechanism mounted on the water tank for cooling water.

[0006] Preferably, the air cooling mechanism includes: a shell fixedly mounted on the top of the box body; two fans fixedly mounted on the top of the shell, air supply pipes fixedly mounted on the exhaust ends of the two fans, one end of the two air supply pipes extending to the interior of the shell; a plurality of exhaust pipes fixedly mounted on the box body, the plurality of exhaust pipes being connected to the interior of the shell.

[0007] Preferably, the liquid conveying mechanism includes: a water pump fixedly mounted on the top of the base plate, a water suction pipe fixedly mounted on the water inlet end of the water pump, one end of the water suction pipe extending to the interior of the water tank; a delivery pipe fixedly mounted on the discharge end of the water pump, one end of the delivery pipe extending to the interior of the box body; a hose arranged on the box body, one end of the hose fixedly connected to one side of the water tank, and the hose communicated with the interior of the water tank.

[0008] Preferably, the cooling mechanism includes: a heat conducting plate fixedly mounted on the inner wall of one side of the water tank, the heat conducting plate being arranged corresponding to the mounting port; a semiconductor refrigeration sheet arranged inside the mounting port, the cooling surface of the semiconductor refrigeration sheet being fixedly mounted on one side of the heat conducting plate.

[0009] Preferably, a fan is fixedly mounted on the top of the base plate, and the fan is arranged corresponding to the heat dissipation surface of the semiconductor refrigeration plate.

[0010] Preferably, a temperature sensor is fixedly mounted on the inner wall of the bottom of the water tank, and a controller is fixedly mounted on one side of the water tank.

[0011] Preferably, a plurality of limit plates are fixedly mounted on the conveyor belt, and a plurality of anti-slip pads are fixedly mounted on the bottom of the base plate.

[0012] Compared with the related art, the auxiliary heat cooling device for ductile iron castings provided by the utility model has the following beneficial effects:

[0013] Compared with the prior art, the auxiliary heat cooling device for ductile iron castings provided by the present scheme can move the ductile iron castings that need to be cooled through a conveyor, can cool the ductile iron castings by cold air through an air cooling mechanism, can cool the water in the water tank through the cooling mechanism, so that the water in the water tank is always kept at a suitable low temperature state, and can make the water in the water tank flow continuously in the box body through a liquid conveying mechanism, so that the gas used by the air cooling mechanism can be cooled, thereby ensuring the cooling effect of the air cooling mechanism on the ductile iron castings. Compared with the water flow cooling method, this cooling method can effectively prevent the oxide film of the ductile iron casting from being damaged by impact, is not easy to cause damage to the casting, and is not easy to cause problems to the quality of the casting. Through the coordinated use of a temperature sensor and a controller, the device can automatically start or shut down the cooling mechanism according to the water temperature inside the water tank, making the use of the refrigeration mechanism convenient, and the fan can accelerate the heat dissipation speed of the heat dissipation surface of the semiconductor refrigeration plate, which is beneficial to improving the performance and service life of the semiconductor refrigeration plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a cross-sectional structural schematic diagram of a ductile iron casting auxiliary heat cooling device provided by the utility model;

[0015] Figure 2 for Figure 1 An enlarged structural diagram of part A shown in FIG.

[0016] Figure 3 for Figure 1 An enlarged schematic diagram of the structure of part B shown in FIG.

[0017] Figure 4 It is a three-dimensional structural schematic diagram of the box body and the exhaust pipe in the utility model.

[0018] Figure numerals: 1. base plate; 2. support leg; 3. conveyor; 4. water tank; 5. support rod; 6. box body; 7. shell; 8. fan; 9. air supply pipe; 10. exhaust pipe; 11. water pump; 12. suction pipe; 13. conveying pipe; 14. hose; 15. heat conduction plate; 16. semiconductor cooling plate; 17. fan. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The utility model provides a ductile iron casting auxiliary heat cooling device, such as Figure 1-4 As shown, the auxiliary heat cooling device for ductile iron castings includes: a base plate 1, a plurality of supporting legs 2 are welded on the top of the base plate 1, a same conveyor 3 is fixedly installed on the top of the plurality of supporting legs 2, and a conveyor belt for moving ductile iron castings is provided on the conveyor 3; a water tank 4 for storing water is fixedly installed on the top of the base plate 1, and a mounting opening is opened on one side of the water tank 4; a plurality of supporting rods 5 welded to the bottom of the base plate 1, a same box body 6 is fixedly installed on the top of the plurality of supporting rods 5; an air cooling mechanism for cooling ductile iron castings mounted on the box body 6; a liquid conveying mechanism for conveying water mounted on the base plate 1; and a cooling mechanism for cooling water mounted on the water tank 4.

[0022] In this embodiment, when in use, the ductile iron castings are placed on the conveyor belt of the conveyor 3 so that the ductile iron castings can be slowly moved to one side under the operation of the conveyor 3. During the movement, the air cooling mechanism needs to be started. The start of the air cooling mechanism can cool the ductile iron castings by cold air. In order to improve the cooling effect, the cooling mechanism needs to be started to cool the water in the water tank 4. After cooling to the corresponding temperature, the cooling mechanism will automatically close, and then the liquid conveying mechanism is started. The operation of the liquid conveying mechanism can make the water in the water tank 4 flow continuously in the box body 6, and then the gas used by the air cooling mechanism can be cooled. In this way, the cooling effect of the air cooling mechanism on the ductile iron castings can be ensured. Compared with the water flow cooling method, this cooling method can effectively prevent the oxide film of the ductile iron casting from being damaged by impact, is not easy to cause damage to the casting, and is not easy to cause problems to the quality of the casting.

[0023] In a further preferred embodiment of the utility model, the air cooling mechanism includes: a shell 7 fixedly mounted on the top of the box body 6; two fans 8 fixedly mounted on the top of the shell 7, air supply pipes 9 fixedly mounted on the exhaust ends of the two fans 8, one end of the two air supply pipes 9 extending to the interior of the shell 7; a plurality of exhaust pipes 10 fixedly mounted on the box body 6, the plurality of exhaust pipes 10 being connected to the interior of the shell 7.

[0024] In this embodiment, the air cooling mechanism is used to cool the ductile iron casting. When in use, two fans 8 are started, and the two fans 8 inject gas into the shell 7, and then discharge the gas from multiple exhaust pipes 10 to dissipate heat for the ductile iron casting moving below.

[0025] In a further preferred embodiment of the utility model, the liquid conveying mechanism includes: a water pump 11 fixedly mounted on the top of the base plate 1, a water suction pipe 12 fixedly mounted on the water inlet end of the water pump 11, one end of the water suction pipe 12 extending to the interior of the water tank 4; a delivery pipe 13 fixedly mounted on the discharge end of the water pump 11, one end of the delivery pipe 13 extending to the interior of the box body 6; a hose 14 arranged on the box body 6, one end of the hose 14 fixedly connected to one side of the water tank 4, and the hose 14 is communicated with the interior of the water tank 4.

[0026] In this embodiment, the liquid conveying mechanism is used to convey water. When in use, the water pump 11 is started, and the water pump 11 conveys the water in the water tank 4 to the box body 6 through the suction pipe 12 and the delivery pipe 13, so that the water in the box body 6 can take away the temperature of the gas in the shell 7 and multiple exhaust pipes 10, thereby improving the cooling effect of the air cooling mechanism on the casting. Then the water carrying heat will return to the water tank 4 from the hose 14, and the cycle will continue.

[0027] In a further preferred embodiment of the utility model, the cooling mechanism includes: a heat conducting plate 15 fixedly mounted on the inner wall of one side of the water tank 4, the heat conducting plate 15 being arranged corresponding to the mounting port; a semiconductor refrigeration sheet 16 arranged inside the mounting port, the cooling surface of the semiconductor refrigeration sheet 16 being fixedly mounted to one side of the heat conducting plate 15.

[0028] In this embodiment, the cooling mechanism is used for cooling water. When the water temperature in the water tank 4 is higher than the set value, the semiconductor refrigeration plate 16 will start, and the semiconductor refrigeration plate 16 will cool the heat conduction plate 15 through the cooling surface. The heat conduction plate 15 will cool the water in the water tank 4. After the water temperature drops to the set value, the semiconductor refrigeration plate 16 will automatically turn off, thereby ensuring the use temperature of the water, and the cooling effect of the device on the ductile iron casting is not easily affected by the excessively high water temperature.

[0029] In a further preferred embodiment of the present invention, a fan 17 is fixedly mounted on the top of the base plate 1 , and the fan 17 is arranged corresponding to the heat dissipation surface of the semiconductor cooling plate 16 .

[0030] In this embodiment, the provision of the fan 17 can speed up the heat dissipation speed of the heat dissipation surface of the semiconductor cooling plate 16 , which is beneficial to improving the performance and service life of the semiconductor cooling plate 16 .

[0031] In a further preferred embodiment of the present invention, a temperature sensor is fixedly mounted on the inner wall of the bottom of the water tank 4 , and a controller is fixedly mounted on one side of the water tank 4 .

[0032] In this embodiment, the temperature sensor and the controller are used in combination to enable the device to automatically start or shut down the cooling mechanism according to the water temperature inside the water tank 4, making the use of the refrigeration mechanism convenient.

[0033] In a further preferred embodiment of the utility model, a plurality of limit plates are fixedly installed on the conveyor belt, and a plurality of anti-slip pads are fixedly installed on the bottom of the base plate 1.

[0034] In this embodiment, multiple limiting plates can limit the ductile iron castings to prevent adjacent ductile iron castings from colliding. Multiple anti-slip pads can ensure the stability of the device when placed on the ground and prevent it from moving due to external force collision.

[0035] To sum up, compared with the relevant technology, the present scheme can move the ductile iron castings that need to be cooled through the conveyor 3, and can cool the ductile iron castings by cold air through the air cooling mechanism. The water in the water tank 4 can be cooled by the cooling mechanism to keep the water in the water tank 4 at a suitable low temperature. The water in the water tank 4 can flow continuously in the box body 6 through the liquid conveying mechanism, and the gas used by the air cooling mechanism can be cooled, so that the cooling effect of the air cooling mechanism on the ductile iron castings can be ensured. Compared with the water flow cooling method, this cooling method can effectively prevent the oxide film of the ductile iron casting from being damaged by impact, is not easy to cause damage to the casting, and is not easy to cause problems to the quality of the casting. Through the coordinated use of the temperature sensor and the controller, the device can automatically start or shut down the cooling mechanism according to the water temperature inside the water tank 4, making the use of the refrigeration mechanism convenient. The fan 17 can accelerate the heat dissipation speed of the heat dissipation surface of the semiconductor refrigeration plate 16, which is beneficial to improving the performance and service life of the semiconductor refrigeration plate 16.

[0036] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0037] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A ductile iron casting auxiliary heat cooling device, characterized in that: include: A bottom plate, a plurality of supporting legs are welded on the top of the bottom plate, a same conveyor is fixedly installed on the top of the plurality of supporting legs, and a conveyor belt for moving ductile iron castings is provided on the conveyor; A water tank fixedly mounted on the top of the bottom plate for storing water, wherein a mounting opening is provided on one side of the water tank; A plurality of support rods are welded to the bottom of the base plate, and a same box body is fixedly mounted on the top ends of the plurality of support rods; An air cooling mechanism mounted on the box body for cooling the ductile iron casting; A liquid conveying mechanism mounted on the bottom plate for conveying water; A cooling mechanism is mounted on the water tank for cooling the water.

2. The auxiliary heat cooling device for ductile iron castings according to claim 1, characterized in that: The air cooling mechanism comprises: A shell fixedly mounted on the top of the box body; Two fans are fixedly mounted on the top of the housing, and air supply pipes are fixedly mounted on the exhaust ends of the two fans, and one end of the two air supply pipes extends to the interior of the housing; A plurality of exhaust pipes are fixedly mounted on the box body, and the plurality of exhaust pipes are all communicated with the interior of the shell.

3. The auxiliary heat cooling device for ductile iron castings according to claim 1, characterized in that: The liquid delivery mechanism comprises: A water pump is fixedly mounted on the top of the bottom plate, a water pump pipe is fixedly mounted on the water inlet end of the water pump, and one end of the water pump pipe extends to the inside of the water tank; A delivery pipe fixedly mounted on the water discharge end of the water pump, one end of the delivery pipe extending into the interior of the box body; A hose is arranged on the box body, one end of which is fixedly connected to one side of the water tank, and the hose is communicated with the interior of the water tank.

4. The auxiliary heat cooling device for ductile iron castings according to claim 1, characterized in that: The cooling mechanism comprises: A heat conducting plate fixedly mounted on an inner wall of one side of the water tank, wherein the heat conducting plate is arranged corresponding to the mounting opening; A semiconductor refrigeration plate is arranged inside the installation opening, and a cooling surface of the semiconductor refrigeration plate is fixedly installed on one side of the heat conduction plate.

5. The auxiliary heat cooling device for ductile iron castings according to claim 4, characterized in that: A fan is fixedly installed on the top of the bottom plate, and the fan is arranged corresponding to the heat dissipation surface of the semiconductor refrigeration plate.

6. The auxiliary heat cooling device for ductile iron castings according to claim 1, characterized in that: A temperature sensor is fixedly installed on the inner wall of the bottom of the water tank, and a controller is fixedly installed on one side of the water tank.

7. The auxiliary heat cooling device for ductile iron castings according to claim 1, characterized in that: A plurality of limit plates are fixedly mounted on the conveyor belt, and a plurality of anti-slip pads are fixedly mounted on the bottom of the base plate.