Deburring machine capable of switching stations

By designing a deburring machine with switchable stations, combined with technical means of deburring units and limit adjustment units, the problems of low deburring efficiency and poor stability in the prior art are solved, efficient deburring of objects of different thicknesses or heights are achieved, and the stability and quality control capabilities of the processed parts are improved.

CN222679621UActive Publication Date: 2025-03-28DALIAN XINJU TECH CO LTD
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Patent Information

Application Number
CN202420609293.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-03-28
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

In the prior art, deburring mainly relies on manual or simple equipment, which has instability and inconsistency, which can easily cause damage to the workpiece, and is inefficient, has high labor intensity, and is difficult to achieve quality control.

Method used

A deburring machine with switchable stations is designed, including a deburring unit and a limit adjustment unit. The deburring unit realizes deburring operations of objects of different heights and thicknesses through the combination of hanging bases, connecting stable horizontal plates, vertical mounting plates and processing bases; the limit adjustment unit realizes limiting and clamping of materials through rotating card connections and telescopic propulsion limiting plates, and adapts to deburring operations at different positions.

Benefits of technology

It improves the compatibility and stability of the deburring machine, can adapt to objects of different thicknesses or heights, ensures the stability of the processed parts during the deburring process, and improves the deburring efficiency and quality control capabilities.

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Abstract

The utility model discloses a deburring machine capable of switching stations, which relates to the technical field of deburring equipment, and comprises a processing box body, a processing cavity is arranged in the processing box body, a deburring device is arranged in the processing cavity, the deburring device comprises a deburring unit and a limit adjusting unit, and the deburring unit comprises a suspension base. The two sets of hanging bases are symmetrically distributed on one side of the machining cavity, a connecting stable transverse plate is arranged in the middle of each hanging base, a vertical mounting plate is connected to one side of each hanging base, multiple sets of mounting holes are formed in one side of each vertical mounting plate in an array mode, and a machining base is arranged at the end, away from the corresponding hanging base, of each vertical mounting plate. The deburring unit is provided with double stations, and the sliding performance of the connecting sliding block in the station lifting seat is matched, so that the operation height of the deburring assembly is changed, the compatibility of the deburring device is improved, the deburring device is matched with the positioning rod for positioning at a proper height, and the stability of a machined part in the deburring process is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of deburring equipment, in particular to a deburring machine with switchable working positions. Background Art

[0002] There will definitely be burrs in the process of parts production. Burrs are a kind of extra metal chips produced on the edge of the processed material, mainly due to the plastic deformation of the material, especially the material with good ductility or toughness. Burrs not only affect the appearance of the parts, but also reduce the function and safety of the parts. Therefore, deburring is essential in machining.

[0003] The burrs generated during workpiece processing are mostly removed manually or with simple equipment. When removing burrs manually, the instability and inconsistency of manual techniques can easily damage the workpiece or cause incomplete burr removal, which is not conducive to quality control. In addition, there are problems such as low manual efficiency and high labor intensity. Utility Model Content

[0004] The utility model provides a deburring machine with switchable working positions to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] A deburring machine with switchable workstations, comprising a processing box, a processing chamber is arranged in the processing box, a deburring device is arranged in the processing chamber, the deburring device comprises a deburring unit and a limit adjustment unit, the deburring unit is installed at both ends of the processing chamber, and the limit adjustment unit is installed at the bottom of the processing chamber;

[0007] The deburring unit includes a hanging base, which is provided with two groups and symmetrically distributed on one side of the processing chamber, a connecting and stabilizing horizontal plate is provided in the middle of the hanging base, and a vertical mounting plate is connected to one side of the hanging base, and a plurality of mounting holes are arranged in an array on one side of the vertical mounting plate, a processing base is provided at one end of the vertical mounting plate away from the hanging base, and the deburring units are provided with two groups and symmetrically distributed at both ends of the processing chamber.

[0008] The further improvement of the technical solution of the utility model is that: the suspension base is fixedly connected to the connection and stabilizing horizontal plate, the vertical mounting plate is welded to the suspension base, and the vertical mounting plate is limitedly connected to the processing base through mounting holes and fasteners. In the utility model, the mounting holes arranged on the vertical mounting plate are multiple groups and arranged in an array on the vertical mounting plate. Therefore, during the limited installation of the processing base, the positioning holes at different heights correspond to different installation heights, so that the device can realize the deburring operation of objects of different thicknesses or heights, making the device more compatible.

[0009] A further improvement of the technical solution of the utility model is that: a concave connecting block is provided at the bottom of the processing base, a groove opening is provided on the concave connecting block, and a rotation adjustment shaft is provided at the groove opening, a hinged connecting plate is provided on the rotation adjustment shaft, a deburring milling head is provided below the hinged connecting plate, a connecting sliding block is connected to one side of the suspension base, the connecting sliding block is located at a sliding groove in a workstation lifting seat, positioning holes are provided on the workstation lifting seat and the connecting sliding block, and a positioning rod is provided at the positioning hole.

[0010] The further improvement of the technical solution of the utility model is that: the concave connection block is fixedly installed at the bottom of the processing base, the rotating adjustment shaft is limitedly connected to the concave connection block, the hinged connecting plate is hinged to the rotating adjustment shaft, the hinged connecting plate is fixedly connected to the deburring milling head, the connecting sliding block is slidably connected to the station lifting seat through a sliding groove and the connecting sliding block is fixedly connected to the suspension base, and the connecting sliding block is limitedly installed at the station lifting seat through a positioning rod. The utility model sets a double station through the deburring unit, and cooperates with the sliding property of the connecting sliding block in the station lifting seat to change the operating height of the deburring assembly, thereby improving the compatibility of the device, and cooperates with the positioning rod to position at a suitable height to ensure the stability of the workpiece during the burr removal process.

[0011] The further improvement of the technical solution of the utility model is that: the limit adjustment unit includes a limit bottom plate, a limit plate is arranged on the upper end of the limit bottom plate, and a rotating clamping disc is arranged on the limit plate, and a mosaic plate is arranged on the other end of the limit bottom plate, and an aluminum profile angle piece is arranged on the mosaic plate, and a retractable push limit plate is arranged on the aluminum profile angle piece. After the utility model completes the limit of the material through the rotating clamping disc arranged in the limit adjustment unit, the material is clamped in conjunction with the retractability of the retractable push limit plate, and at this time, the rotating clamping disc is driven by the motor to rotate and drive the limited material to rotate, so as to perform deburring operations on different positions of the material.

[0012] A further improvement of the technical solution of the utility model is that: the limiting base plate is fixedly installed at the bottom of the processing cavity, and the rotating clamping plate is rotatably installed on the limiting plate, the limiting plate is welded to the limiting base plate, the mosaic plate is fixedly installed on the processing cavity, and secondly, a path propulsion structure is arranged inside the aluminum profile angle piece.

[0013] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0014] The utility model provides a deburring machine with switchable workstations. A double workstation is set by a deburring unit, and the sliding property of a sliding block connected in a workstation lifting seat is cooperated to change the operating height of the deburring component, thereby improving the compatibility of the device, and positioning at a suitable height in cooperation with a positioning rod to ensure the stability of the workpiece during the burr removal process.

[0015] The utility model provides a deburring machine with switchable working positions. After the material is limited by a rotating clamping disc arranged in a limit adjustment unit, the material is clamped by cooperating with the telescopicity of a telescopic pushing limit plate. At this time, the rotating clamping disc is driven by a motor to rotate and drive the limited material to rotate, so that deburring operations are performed on different positions of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the deburring device of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the deburring unit of the utility model;

[0019] Figure 4 It is a structural schematic diagram of the limit adjustment unit of the utility model.

[0020] In the figure: 1. Processing box; 201. Suspension base; 202. Connecting and stabilizing horizontal plate; 203. Vertical mounting plate; 204. Mounting hole; 205. Processing base; 206. Concave connecting block; 207. Rotating adjustment shaft; 208. Articulated connecting plate; 209. Deburring milling head; 210. Connecting sliding block; 211. Workstation lifting seat; 212. Positioning rod; 301. Limiting bottom plate; 302. Limiting plate; 303. Rotating clamping plate; 304. Engraving plate; 305. Aluminum profile angle piece; 306. Retractable push-pushing limiting plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 , the utility model provides a technical solution:

[0023] Embodiment 1: A deburring machine with switchable workstations comprises a processing box 1, a processing chamber is arranged in the processing box 1, a deburring device is arranged in the processing chamber, the deburring device comprises a deburring unit and a limit adjustment unit, the deburring unit is installed at both ends of the processing chamber, and the limit adjustment unit is installed at the bottom of the processing chamber;

[0024] The deburring unit includes a hanging base 201, which is provided with two groups and symmetrically distributed on one side of the processing chamber, a connecting and stabilizing horizontal plate 202 is provided in the middle of the hanging base 201, and a vertical mounting plate 203 is connected to one side of the hanging base 201, and a plurality of mounting holes 204 are arranged in an array on one side of the vertical mounting plate 203, a processing base 205 is provided at one end of the vertical mounting plate 203 away from the hanging base 201, and the deburring unit is provided with two groups and symmetrically distributed at both ends of the processing chamber.

[0025] A concave connecting block 206 is arranged at the bottom of the processing base 205, a groove opening is arranged on the concave connecting block 206, and a rotating adjustment shaft 207 is arranged at the groove opening, a hinged connecting plate 208 is arranged on the rotating adjustment shaft 207, and a deburring milling head 209 is arranged below the hinged connecting plate 208. A connecting sliding block 210 is connected to one side of the suspension base 201, and the connecting sliding block 210 is located in a sliding groove in a workstation lifting seat 211. Positioning holes are arranged on the workstation lifting seat 211 and the connecting sliding block 210, and a positioning rod 212 is arranged at the positioning hole.

[0026] The concave connection block 206 is fixedly installed at the bottom of the processing base 205, the rotation adjustment shaft 207 is limitedly connected to the concave connection block 206, the hinged connecting plate 208 is hinged to the rotation adjustment shaft 207, the hinged connecting plate 208 is fixedly connected to the deburring milling head 209, the connecting sliding block 210 is slidably connected to the station lifting seat 211 through the sliding groove, and the connecting sliding block 210 is fixedly connected to the suspension base 201, and the connecting sliding block 210 is limitedly installed at the station lifting seat 211 through the positioning rod 212. The utility model sets a double station through the deburring unit, and cooperates with the sliding property of the connecting sliding block 210 in the station lifting seat 211, so as to change the operating height of the deburring assembly, thereby improving the compatibility of the device, and cooperates with the positioning rod 212 to position at a suitable height to ensure the stability of the workpiece during the burr removal process.

[0027] Embodiment 2: Based on embodiment 1: the position limiting adjustment unit includes a position limiting base plate 301, a position limiting plate 302 is arranged on the upper end of the position limiting base plate 301, and a rotating clamping plate 303 is arranged on the position limiting plate 302, and a fitting plate 304 is arranged on the other end of the position limiting base plate 301, an aluminum profile angle piece 305 is arranged on the fitting plate 304, and a retractable push position limiting plate 306 is arranged on the aluminum profile angle piece 305. The utility model completes the position limiting of the material through the rotating clamping plate 303 arranged in the position limiting adjustment unit, and completes the clamping of the material with the help of the retractable push position limiting plate 306, and at this time, the rotating clamping plate 303 is driven by the motor to rotate and drive the limited material to rotate, so as to perform deburring operations on different positions of the material.

[0028] The limiting bottom plate 301 is fixedly installed at the bottom of the processing chamber, and the rotating clamping plate 303 is rotatably installed on the limiting plate 302. The limiting plate 302 is welded to the limiting bottom plate 301, and the interlocking plate 304 is fixedly installed on the processing chamber. The aluminum profile angle piece 305 is provided with a travel propulsion structure.

[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A deburring machine with switchable working positions, comprising a processing box (1), characterized in that: The processing box (1) is provided with a processing chamber, and the processing chamber is provided with a deburring device, the deburring device comprises a deburring unit and a limit adjustment unit, the deburring unit is installed at both ends of the processing chamber, and the limit adjustment unit is installed at the bottom of the processing chamber; The deburring unit comprises a suspension base (201), wherein the suspension base (201) is provided with two groups and is symmetrically distributed on one side of the processing chamber, a connecting and stabilizing horizontal plate (202) is provided in the middle of the suspension base (201), and a vertical mounting plate (203) is connected to one side of the suspension base (201), and a plurality of mounting holes (204) are arranged in an array on one side of the vertical mounting plate (203), a processing base (205) is provided at one end of the vertical mounting plate (203) away from the suspension base (201), and the deburring unit is provided with two groups and is symmetrically distributed at both ends of the processing chamber.

2. A deburring machine with switchable working positions according to claim 1, characterized in that: The suspension base (201) is fixedly connected to the connecting and stabilizing horizontal plate (202), the vertical mounting plate (203) is welded to the suspension base (201), and the vertical mounting plate (203) is position-limitedly connected to the processing base (205) via the mounting hole (204) and the fastener.

3. A deburring machine with switchable working positions according to claim 1, characterized in that: A concave connecting block (206) is provided at the bottom of the processing base (205), a groove opening is provided on the concave connecting block (206), and a rotation adjustment shaft (207) is provided at the groove opening, a hinged connecting plate (208) is provided on the rotation adjustment shaft (207), and a deburring milling head (209) is provided below the hinged connecting plate (208), and a connecting sliding block (210) is connected to one side of the suspension base (201), and the connecting sliding block (210) is located at a sliding groove in a station lifting seat (211), and positioning holes are provided on the station lifting seat (211) and the connecting sliding block (210), and a positioning rod (212) is provided at the positioning hole.

4. A deburring machine with switchable working positions according to claim 3, characterized in that: The concave connecting block (206) is fixedly mounted on the bottom of the processing base (205); the rotating adjustment shaft (207) is position-limitedly connected to the concave connecting block (206); the hinged connecting plate (208) is hingedly connected to the rotating adjustment shaft (207); the hinged connecting plate (208) is fixedly connected to the deburring milling head (209); the connecting sliding block (210) is slidingly connected to the workstation lifting seat (211) via a sliding groove; the connecting sliding block (210) is fixedly connected to the suspension base (201); and the connecting sliding block (210) is position-limitedly mounted on the workstation lifting seat (211) via a positioning rod (212).

5. A deburring machine with switchable working positions according to claim 4, characterized in that: The limit adjustment unit comprises a limit bottom plate (301), a limit plate (302) is arranged at the upper end of the limit bottom plate (301), a rotating clamping plate (303) is arranged on the limit plate (302), and a fitting plate (304) is arranged at the other end of the limit bottom plate (301), an aluminum profile angle piece (305) is arranged on the fitting plate (304), and a retractable push-on limit plate (306) is arranged on the aluminum profile angle piece (305).

6. A deburring machine with switchable working positions according to claim 5, characterized in that: The limiting bottom plate (301) is fixedly mounted on the bottom of the processing cavity, and the rotating clamping plate (303) is rotatably mounted on the limiting plate (302). The limiting plate (302) and the limiting bottom plate (301) are welded, and the interlocking plate (304) is fixedly mounted on the processing cavity. A travel propulsion structure is arranged inside the aluminum profile angle piece (305).