Extrusion residue shearing device of aluminum profile extruding machine and extruding machine

By designing a pressing mechanism in an aluminum profile extruder and using telescopic cylinders and pressing plates to flexibly tighten the shear knife, the serious wear of the shear knife in the prior art is solved, extending the service life and improving the shear accuracy.

CN222679662UActive Publication Date: 2025-03-28佛山市南海区源上液压设备有限公司
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Patent Information

Application Number
CN202421362461.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-28
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

In existing aluminum profile extruders, the method of fixing screws will aggravate the wear between the shear knife, the scissor seat and the lining plate, resulting in a reduced shear accuracy and shortened service life.

Method used

A pressure-resistance shearing device for an aluminum profile extruder is designed, and a compression mechanism is used to achieve flexible compression of the shear knife through the first telescopic cylinder and the pressure plate, so that it is tightly fit only during cutting, reducing friction and wear.

Benefits of technology

Through the adjustment of the compression mechanism, the friction between the shear knife and the scissor seat is reduced, the service life of the shear knife is extended, and the shear accuracy is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a residual pressure shearing device of an aluminum profile extruding machine and the extruding machine. The residual pressure shearing device comprises a shear seat, a shearing telescopic cylinder and a shear knife, the shear telescopic cylinder is arranged at the upper end of the shear seat, the shear knife is arranged in the shear seat in a sliding mode, and the lower end of the shear telescopic cylinder is connected with the shear knife and can drive the shear knife to slide up and down along the shear seat; a pressing mechanism is arranged on the shear base, and the movable end of the pressing mechanism can stretch out and draw back towards the interior of the shear base. According to the embodiment of the utility model, the shear knife is compressed through the compression mechanism, and the attachment and separation between the shear knife and the shear seat can be flexibly adjusted, so that the shear knife can be tightly attached to the shear seat only when the shear knife is close to cutting, the total friction amount between the shear knife and the shear seat is reduced, and the shear knife is prevented from being damaged. And adjustment can be carried out according to the abrasion degree of the shear knife, and the service life of the shear knife can be prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of profile processing, in particular to a residual pressure shearing device of an aluminum profile extruder and the extruder. Background Art

[0002] The extrusion residue is the residual material produced after extruding aluminum profiles. After the aluminum profile extruder extrude the profile, the extrusion residue needs to be sheared by a shearing device. The current shearing is mainly carried out by pushing the shearing knife close to the extrusion die entrance of the extruder through the shear rod to shear the residual material of the aluminum profile material rod after extrusion.

[0003] In the prior art, in order to ensure the flatness of the cut surface of the shearing knife when shearing the profile, a lining pressure plate is usually set on the upper cover of the scissor seat to press the shearing knife and the scissor seat, and the lining pressure plate is adjusted with a fixing screw to make the shearing knife and the scissor seat fit more closely. However, since the shearing knife moves up and down in the scissor seat, this pressing method usually aggravates the wear between the shearing knife and the scissor seat and the lining pressure plate and generates a gap again, resulting in a rapid decrease in shearing accuracy and a significant reduction in the service life of the shearing device. Utility Model Content

[0004] In view of this, the utility model provides a residual shearing device for an aluminum profile extruder and an extruder, which are used to solve the problem in the prior art that the tightening method using fixing screws will aggravate the wear between the shearing knife, the scissors seat and the lining plate.

[0005] To achieve one or part or all of the above purposes or other purposes, the utility model proposes: a residual shearing device for an aluminum profile extruder and an extruder, the residual shearing device for an aluminum profile extruder comprising: a scissor seat, a shearing telescopic cylinder and a shearing knife;

[0006] The shear telescopic cylinder is arranged at the upper end of the scissor seat, the shear knife is slidably arranged in the scissor seat, the lower end of the shear telescopic cylinder is connected to the shear knife, and can drive the shear knife to slide up and down along the scissor seat;

[0007] The scissors seat is provided with a clamping mechanism, and the movable end of the clamping mechanism can be extended and retracted back and forth toward the inside of the scissors seat. When the shearing knife slides downward to the lower end of the scissors seat, the movable end of the clamping mechanism extends out and presses the shearing knife against the bottom wall of the scissors seat. When the shearing knife slides upward, the movable end of the clamping mechanism retracts.

[0008] Preferably, the clamping mechanism includes a first telescopic cylinder and a pressure plate, the first telescopic cylinder is arranged on the outer wall of the scissors seat, the pressure plate is located on the inner wall of the scissors seat, and the telescopic end of the first telescopic cylinder passes through the outer wall of the scissors seat and is connected to the pressure plate.

[0009] Preferably, the scissors seat is groove-shaped, and an outer side wall of the scissors seat is detachably provided with a cover plate.

[0010] Preferably, the shear knife comprises a blade and a blade body, and the blade is detachably connected to the lower end of the blade body.

[0011] Preferably, the inner side wall of the blade body abuts against the bottom wall of the scissors seat, and the inner side wall of the blade is parallel to the bottom wall of the scissors seat and spaced apart from each other.

[0012] Preferably, an extrusion die opening is arranged directly below the scissors seat, and the inner side wall of the blade is flush with the extrusion die opening.

[0013] The utility model also proposes: an extruder, comprising a die base and the aluminum profile extruder's residual shearing device, wherein the scissors seat is vertically mounted on the front side wall of the die base, and the extrusion die opening is located in the middle of the front side wall of the die base.

[0014] Preferably, a discharge guide groove is provided on the front side wall of the mold base, and the discharge guide groove is slidably arranged along the horizontal direction of the mold base, and the inner end of the discharge guide groove can be connected with the extrusion mold opening.

[0015] Preferably, a limit block and a second telescopic cylinder are provided on the front side wall of the mold base, the limit block is located directly above the extrusion die opening, the limit block is connected to the lower end of the second telescopic cylinder, and moves up and down with the lower end of the second telescopic cylinder.

[0016] Preferably, a reinforcing fixing block is provided on the top of the mold base, and the reinforcing fixing block is fixedly connected to the scissors seat.

[0017] Implementing the embodiments of the present utility model will have the following beneficial effects:

[0018] After adopting the above-mentioned aluminum profile extruder's residual shearing device and extruder, the shearing knife is pressed by the provided pressing mechanism, and the fit and separation between the shearing knife and the scissors seat can be flexibly adjusted, so that the shearing knife can only start to fit tightly on the scissors seat when approaching cutting, thereby reducing the total amount of friction between the shearing knife and the scissors seat, and can also be adjusted according to the degree of wear of the shearing knife, thereby extending the service life of the shearing knife. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] in:

[0021] Figure 1 This is a schematic diagram of the overall structure of the residual pressure shearing device of the aluminum profile extruder proposed by the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the shearing knife of the residual pressure shearing device of the aluminum profile extruder proposed by the utility model;

[0023] Figure 3 This is a structural schematic diagram of the clamping mechanism of the residual pressure shearing device of the aluminum profile extruder proposed by the utility model;

[0024] Figure 4 This is a schematic diagram of the overall structure of the extruder proposed by the utility model;

[0025] Figure 5 A cross-sectional view of the extruder proposed by the utility model;

[0026] Figure 6 The utility model is a schematic diagram of the structure of the limit block and the telescopic cylinder of the extruder.

[0027] Figure numerals: 10, scissors seat; 11, clamping mechanism; 111, first telescopic cylinder; 112, pressing plate; 12, cover plate; 20, shear telescopic cylinder; 30, shear knife; 31, blade; 32, blade body; 40, mold base; 41, extrusion mold mouth; 42, discharge guide groove; 43, limit block; 44, second telescopic cylinder; 45, reinforced fixing block. DETAILED DESCRIPTION

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of the present invention; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the terms "including" and "having" and any variations thereof in the specification and claims of the present invention and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present invention or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0029] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0030] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.

[0031] like Figure 1-6 The example shown is an embodiment provided by the utility model.

[0032] The utility model embodiment provides a residual shearing device for an aluminum profile extruder, comprising: a scissors seat 10, a shearing telescopic cylinder 20 and a shearing knife 30, the scissors seat 10 is groove-shaped and arranged in the vertical direction, the shearing telescopic cylinder 20 is arranged at the upper end of the scissors seat 10, the shearing knife 30 is slidably arranged in the scissors seat 10, the outer side wall of the scissors seat 10 is detachably provided with a cover plate 12 for preventing the shearing knife 30 from falling out, the lower end, i.e., the telescopic end, of the shearing telescopic cylinder 20 is connected to the shearing knife 30, and can drive the shearing knife 30 to slide up and down along the scissors seat 10; a clamping mechanism 11 is arranged on the outer side wall of the scissors seat 10 near the lower end, the clamping mechanism 11 comprises a first telescopic oil cylinder 111 and a pressing plate 112, the first telescopic oil cylinder 111 is arranged on the outer side wall of the scissors seat 10 and is perpendicular to the outer side wall of the scissors seat 10, the pressing plate 112 is located on the inner side wall of the scissors seat 10, and the movable end of the clamping mechanism 11, i.e., the telescopic end of the first telescopic oil cylinder 111 passes through the scissors seat 10 The outer wall is connected to the pressure plate 112, so that the pressure plate 112 can move back and forth toward the inside of the scissors seat 10 as the first telescopic oil cylinder 111 is extended and retracted, and cooperates with the shearing knife 30 sliding up and down in the scissors seat 10. When the shearing knife 30 slides downward to the lower end of the scissors seat 10 and corresponds to the position of the pressure plate 112, the telescopic end of the first telescopic oil cylinder 111 extends to move the pressure plate 112 toward the shearing knife 30, and presses the shearing knife 30 against the bottom wall of the scissors seat 10, so that the shearing knife 30 continues to move downward and the cutting pressure is more neat. When the shearing knife 30 slides upward after cutting, the telescopic end of the first telescopic oil cylinder 111 drives the pressure plate 112 to retract, so that the fit between the shearing knife 30 and the scissors seat 10 is relatively loose. The whole process can greatly reduce the friction distance and friction time between the shearing knife 30 and the scissors seat 10, thereby reducing the wear of the shearing knife 30 and the scissors seat 10, and extending the service life of the shearing knife 30 and the scissors seat 10. In addition, the pressing mechanism 11 can flexibly adjust the pressing force on the shearing blade 30 , and can be adjusted according to the degree of wear of the shearing blade 30 , thereby further extending the service life of the shearing blade 30 .

[0033] Furthermore, the shearing knife 30 includes a blade 31 and a blade body 32. The blade 31 is detachably connected to the lower end of the blade body 32. The inner side wall of the blade body 32 abuts against the bottom wall of the scissors seat 10. The inner side wall of the blade 31 is parallel to the bottom wall of the scissors seat 10 and spaced from each other, so that the blade 31 does not directly rub against the bottom wall of the scissors seat 10. The blade 31 can move up and down relatively stably and reduce wear, which can further extend the service life of the blade 31. Specifically, an extrusion die opening 41 is provided directly below the scissors seat 10. Driven by the shear telescopic cylinder 20, the shearing knife 30 will move downward along the scissors seat 10 and gradually extend out of the lower end of the scissors seat 10, and then cut the pressure residue of the extrusion die opening 41. The inner side wall of the blade 31 is flush with the extrusion die opening 41, and the pressure residue generated at the extrusion die opening 41 can be neatly cut off.

[0034] The utility model also proposes: an extruder, comprising a die base 40 and the above-mentioned pressure residue shearing device of the aluminum profile extruder, wherein the scissor seat 10 is vertically installed on the front side wall of the die base 40, the extrusion die opening 41 is located in the middle of the front side wall of the die base 40, and the lower end of the scissor seat 10 corresponds to the position of the extrusion die opening 41, so as to accurately cut off the pressure residue of the extrusion die opening 41. In addition, a reinforcing fixing block 45 is provided on the top of the die base 40, and the reinforcing fixing block 45 is fixedly connected to the scissor seat 10, so that the scissor seat 10 is firmly fixed on the die base 40.

[0035] Furthermore, a discharge guide groove 42 is provided on the front side wall of the mold base 40, and the discharge guide groove 42 is slidably arranged along the horizontal direction of the mold base 40. The inner end of the discharge guide groove 42 can dock with the extrusion mold mouth 41. After successful docking, the discharge material is extruded out along the discharge guide groove 42, and then the discharge guide groove 42 is moved to change the extension direction of the discharge material, so that the bending shape of the discharge material can be changed according to actual needs.

[0036] Furthermore, a limit block 43 and a second telescopic cylinder 44 are provided on the front side wall of the mold base 40. The limit block 43 is located directly above the extrusion mold opening 41. The limit block 43 is connected to the lower end of the second telescopic cylinder 44 and moves up and down with the lower end of the second telescopic cylinder 44. The limit block 43 can prevent the material from being lifted up or offset after discharging, thereby ensuring that the direction of discharging extends vertically forward.

[0037] Obviously, the embodiments described above are only some embodiments of the utility model, rather than all embodiments. The preferred embodiments of the utility model are given in the accompanying drawings, but they do not limit the patent scope of the utility model. The utility model can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive. Although the utility model is described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to replace some of the technical features therein with equivalents. Any equivalent structure made using the contents of the utility model specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the utility model.

Claims

1. A residual pressure shearing device for an aluminum profile extruder, characterized in that: include: A scissor seat (10), a shearing telescopic cylinder (20) and a shearing knife (30); The shear telescopic cylinder (20) is arranged at the upper end of the scissor seat (10), the shear knife (30) is slidably arranged in the scissor seat (10), the lower end of the shear telescopic cylinder (20) is connected to the shear knife (30), and can drive the shear knife (30) to slide up and down along the scissor seat (10); The scissor seat (10) is provided with a clamping mechanism (11), and the movable end of the clamping mechanism (11) can be extended and retracted toward the inside of the scissor seat (10); when the shearing knife (30) slides downward to the lower end of the scissor seat (10), the movable end of the clamping mechanism (11) extends out and clamps the shearing knife (30) and the bottom wall of the scissor seat (10); when the shearing knife (30) slides upward, the movable end of the clamping mechanism (11) retracts.

2. The residual pressure shearing device of the aluminum profile extruder according to claim 1, characterized in that: The clamping mechanism (11) comprises a first telescopic oil cylinder (111) and a pressing plate (112); the first telescopic oil cylinder (111) is arranged on the outer side wall of the scissor seat (10); the pressing plate (112) is located on the inner side wall of the scissor seat (10); the telescopic end of the first telescopic oil cylinder (111) passes through the outer side wall of the scissor seat (10) and is connected to the pressing plate (112).

3. The residual pressure shearing device of the aluminum profile extruder according to claim 2, characterized in that: The scissor seat (10) is in a groove shape, and a cover plate (12) is detachably provided on the outer side wall of the scissor seat (10).

4. The residual pressure shearing device of the aluminum profile extruder according to claim 3, characterized in that: The shearing knife (30) comprises a blade (31) and a blade body (32), wherein the blade (31) is detachably connected to the lower end of the blade body (32).

5. The residual pressure shearing device of the aluminum profile extruder according to claim 4, characterized in that: The inner side wall of the blade body (32) abuts against the bottom wall of the scissors seat (10), and the inner side wall of the blade (31) is parallel to the bottom wall of the scissors seat (10) and spaced from each other.

6. The residual pressure shearing device of the aluminum profile extruder according to claim 5, characterized in that: An extrusion die opening (41) is arranged directly below the scissor seat (10), and the inner side wall of the blade (31) is flush with the extrusion die opening (41).

7. An extruder, characterized in that: It comprises a die base (40) and the residual pressure shearing device of the aluminum profile extruder according to claim 6, wherein the scissor seat (10) is vertically installed on the front side wall of the die base (40), and the extrusion die opening (41) is located in the middle of the front side wall of the die base (40).

8. The extruder according to claim 7, characterized in that The front side wall of the mold base (40) is provided with a discharge guide groove (42), and the discharge guide groove (42) is slidably arranged along the horizontal direction of the mold base (40), and the inner end of the discharge guide groove (42) can be connected with the extrusion mold opening (41).

9. The extruder according to claim 8, characterized in that A limit block (43) and a second telescopic oil cylinder (44) are provided on the front side wall of the mold base (40); the limit block (43) is located directly above the extrusion mold opening (41); the limit block (43) is connected to the lower end of the second telescopic oil cylinder (44) and moves up and down with the lower end of the second telescopic oil cylinder (44).

10. The extruder according to claim 9, characterized in that A reinforcing fixing block (45) is provided on the top of the mold base (40), and the reinforcing fixing block (45) is fixedly connected to the scissor seat (10).