Novel wire reel

By dynamically moving the first and second half-circle blocks on the welding wire plate through elastic connection, the problem of dislocation of the welding wire due to changes in the wire feeding speed during the welding process is solved, and the normal conveying of the welding wire and the improvement of the welding efficiency are achieved.

CN222679918UActive Publication Date: 2025-03-28SUQIAN XINRUI NEW MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202421337001.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-03-28
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

During the welding process, welding wire is easily misaligned due to changes in wire feeding speed, which affects the conveying and welding efficiency of welding wire.

Method used

A new type of welding wire disk was designed, which dynamically moves through elastic connections using the first and second semicircles, and is adjusted according to the winding route of the welding wire to ensure that the welding wire is always on the winding route and avoid misalignment.

Benefits of technology

It effectively avoids misalignment of welding wire during wire feeding, and ensures the normal conveying and welding efficiency of welding wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel wire reel, and belongs to the technical field of welding machines. A novel wire reel comprises a wire reel body, and fixing discs are arranged at the two ends of the wire reel body. According to the novel wire reel, a rotating column rotates along with wire feeding of a welding wire, the welding wire can extrude a first semicircular block, a rotating rod retracts and compresses a first spring connected to the surface of the first semicircular block, a first spring on the surface of a second semicircular block can reset, and then the second semicircular block is driven to move towards the first semicircular block; when the welding wire extrudes the second semicircular block, the process is opposite to the step that the welding wire extrudes the first semicircular block, the first semicircular block and the second semicircular block can dynamically move under the action of the first spring according to the winding route of the welding wire, and it is guaranteed that the welding wire is located on the winding route all the time; in the wire feeding process, dislocation of the welding wires is avoided, normal conveying of the welding wires is guaranteed, and the welding efficiency is also guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding machines, and more specifically to a novel welding wire reel. Background Art

[0002] Electric welding machines are widely used in the manufacturing industry. Different products produced in the manufacturing industry require different parts, which need to be connected using electric welding machines. Electric welding machines can effectively connect metal parts together, giving them better stability and durability, thereby improving the quality and life of the product. The surface of the electric welding machine is equipped with a welding wire reel.

[0003] Chinese patent application number CN202220107087.2 discloses a new type of welding wire reel, which belongs to the field of welding wire reel technology. Its technical points are: including a rotating shaft, a mounting assembly, a disassembly assembly and a wire guide assembly. The end of the rotating shaft is connected to a sliding rod, and a baffle is slidably connected to the sliding rod. When installing the welding wire reel, by passing two sets of baffles through the sliding rod respectively, the mounting assembly can be compressed on the sliding rod during the sliding process of the baffle on the sliding rod. When the baffle contacts the end of the rotating shaft, the mounting assembly can be reset, so that the mounting assembly and the rotating shaft can limit and fix the two sides of the baffle, so that the welding wire reel can be assembled, and the operation is simple and convenient;

[0004] The above technical solution has realized the assembly of the welding wire reel, and the operation is simple and convenient, but the welding wire is regularly wound around the surface of the welding wire reel. When the electric welder welds the metal surface, the welding wire reel rotates along with the drawing of the welding wire. During the wire feeding process of the welding machine, if the wire is fed too fast or too slow, the regularly wound welding wire may be misaligned, which will not only affect the feeding of the welding wire, but also affect the welding efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a new type of welding wire reel to solve the problems raised in the above background technology:

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A new type of welding wire reel comprises a welding wire reel body, both ends of which are provided with fixed disks, a rotating column is rotatably connected between the two fixed disks, the inner side surfaces of the two fixed disks are provided with slots, the inner part of the slots is rotatably connected with a rotating rod, one end of the two rotating rods are respectively fixedly connected with a first semicircular block and a second semicircular block, the surfaces of the first semicircular block and the second semicircular block are provided with slots, the first semicircular block and the second semicircular block match each other, and a fixing plate is fixedly installed on the surface of one end of the two rotating rods, a first spring is elastically connected between the fixing plate and the first semicircular block, and a first spring is elastically connected between the fixing plate and the second semicircular block.

[0008] By adopting the above technical solution, the first semicircular block and the second semicircular block can dynamically move according to the winding route of the welding wire under the action of the first spring, ensuring that the welding wire is always on the winding route and avoiding dislocation of the welding wire during the wire feeding process, which not only ensures the normal transportation of the welding wire, but also ensures the efficiency of welding.

[0009] Preferably, bearings are provided at both ends of the rotating column, and the rotating column is rotatably connected to the fixed disk via the bearings.

[0010] By adopting the above technical solution, the bearing ensures the smooth movement of the rotating column.

[0011] Preferably, the rotating rod is a multi-stage telescopic rod.

[0012] By adopting the above technical solution, the rotating rod can achieve multi-stage extension and retraction.

[0013] Preferably, a bracket is fixedly connected to the surface of the first semicircular block, a guide rod is fixedly installed on the surface of the bracket, and a guide ring is fixedly connected to one end of the guide rod.

[0014] Preferably, an annular groove is provided inside the guide ring, a movable ring is movably connected inside the annular groove, and a second spring is elastically connected between the movable ring and the annular groove.

[0015] Preferably, one end of the second spring is fixedly connected to the inner wall of the annular groove, and the other end of the second spring is fixedly connected to the surface of the movable ring.

[0016] By adopting the above technical solution, the second spring is used for the dynamic movement of the movable ring.

[0017] Preferably, the number of the second springs is four.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] 1) When the new type of welding wire reel is in use, the rotating column rotates following the feeding of the welding wire, and the welding wire will squeeze the first semicircular block, so that the rotating rod retracts and compresses the first spring connected to the surface of the first semicircular block, and the first spring on the surface of the second semicircular block will reset, and then move the second semicircular block toward the first semicircular block. At this time, the rotating rod connected to the second semicircular block extends. When the welding wire squeezes the second semicircular block, the process is opposite to the above-mentioned step of the welding wire squeezing the first semicircular block. Under the action of the first spring, the first semicircular block and the second semicircular block can move dynamically according to the winding route of the welding wire, ensuring that the welding wire is always on the winding route, avoiding the welding wire from being misplaced during the wire feeding process, not only ensuring the normal transportation of the welding wire, but also ensuring the welding efficiency;

[0020] 2) When the new welding wire reel is in use, when the welding position of the metal part changes, the welding head corresponds to the welding position and needs to move. At this time, the bending angle of the welding wire changes. The angle change of the welding wire will squeeze the movable ring, thereby causing the movable ring to move toward the inside of the ring groove. At this time, the second spring is compressed, and the change in the position of the welding head will not affect the change in the position of the welding wire on the surface of the welding wire reel body, thereby ensuring that the welding wire is always on the winding route, avoiding dislocation of the welding wire, and thus ensuring the normal transportation of the welding wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the rotating rod structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the guide ring structure of the utility model;

[0024] Figure 4 For the utility model Figure 3 A partial enlarged view of middle A.

[0025] Explanation of the numbers in the figure: 1. Wire reel body; 2. Fixed disk; 3. Rotating column; 4. Bearing; 5. Slot; 6. Rotating rod; 7. First semicircular block; 8. Second semicircular block; 9. Fixed plate; 10. First spring; 11. Bracket; 12. Guide rod; 13. Guide ring; 14. Ring groove; 15. Movable ring; 16. Second spring; 17. Notch. DETAILED DESCRIPTION

[0026] Example 1: Please refer to Figures 1 to 4A new type of welding wire reel comprises a welding wire reel body 1, the welding wire reel body 1 is a rotating welding wire reel body 1 in the prior art, both ends of the welding wire reel body 1 are provided with fixed disks 2, a rotating column 3 is connected to the two fixed disks 2 for common rotation, the inner side surfaces of the two fixed disks 2 are provided with slots 5, the inner side of the slots 5 is connected with a rotating rod 6 for rotation, one end of the two rotating rods 6 is respectively fixedly connected with a first semicircular block 7 and a second semicircular block 8, the surfaces of the first semicircular block 7 and the second semicircular block 8 are provided with notches 17, the first semicircular block 7 and the second semicircular block 8 match each other, one end surface of the two rotating rods 6 is fixedly installed with a fixing plate 9, a first spring 10 is elastically connected between the fixing plate 9 and the first semicircular block 7, and a first spring 10 is elastically connected between the fixing plate 9 and the second semicircular block 8. A spring 10, the rotating column 3 follows the wire feeding and rotates the welding wire to squeeze the first semicircular block 7, so that the rotating rod 6 retracts and compresses the first spring 10 connected to the surface of the first semicircular block 7, and the first spring 10 on the surface of the second semicircular block 8 will reset, and then move the second semicircular block 8 toward the first semicircular block 7. At this time, the rotating rod 6 connected to the second semicircular block 8 extends out. When the welding wire squeezes the second semicircular block 8, the process is opposite to the above-mentioned step of the welding wire squeezing the first semicircular block 7. Under the action of the first spring 10, the first semicircular block 7 and the second semicircular block 8 can dynamically move according to the winding route of the welding wire, ensuring that the welding wire is always on the winding route, avoiding the dislocation of the welding wire during the wire feeding process, not only ensuring the normal transportation of the welding wire, but also ensuring the welding efficiency.

[0027] Bearings 4 are provided at both ends of the rotating column 3 , and the rotating column 3 is rotatably connected to the fixed plate 2 via the bearings 4 . The bearings 4 are conventional bearings 4 in the prior art, and the bearings 4 ensure the smooth movement of the rotating column 3 .

[0028] The rotating rod 6 is a multi-stage telescopic rod, and the rotating rod 6 can achieve multi-stage telescopic movement.

[0029] The use steps of the utility model are as follows: when the new welding wire reel is in use, in the initial state, the first spring 10 is in a compressed state. When the welding wire reel body 1 is in normal use, one end of the welding wire is inserted into the slot 17 and then connected to the wire feeding device of the welding machine. When the electric welding machine is welding the metal parts, the wire feeding device works to feed the wire, and the rotating column 3 rotates following the wire feeding of the welding wire. Since the welding wire is regularly wound around the surface of the welding wire reel, the welding wire will squeeze the first semicircular block 7, causing the rotating rod 6 to retract and compress the first spring 10 connected to the surface of the first semicircular block 7, and the first spring 10 on the surface of the second semicircular block 8 will be reset, and then move the second semicircular block 8 toward the direction of the first semicircular block 7. At this time, the rotating rod 6 connected to the second semicircular block 8 extends out. When the welding wire squeezes the second semicircular block 8, the process is opposite to the above-mentioned step of the welding wire squeezing the first semicircular block 7. When the welding wire reel body 1 needs to be wound with welding wire, the rotating rod 6 is manually rotated The first semicircular block 7 is a kind of welding wire which is welded on the welding rod 6 and the second semicircular block 8 is a kind of welding wire which is welded on the welding rod 6 and the welding wire is welded on the welding rod 6.

[0030] Embodiment 2: During metal welding, the position of the welding gun head is movable, and the movement of the welding gun head will cause the position of the welding wire on the surface of the wire reel body 1 to change. When the welding gun head moves, in order to keep the welding wire on the winding route, the problem is solved by the following solution.

[0031] See also Figures 1 to 4The difference between the combined implementation basis is that a bracket 11 is fixedly connected to the surface of the first semicircular block 7, a guide rod 12 is fixedly installed on the surface of the bracket 11, a guide ring 13 is fixedly connected to one end of the guide rod 12, an annular groove 14 is provided inside the guide ring 13, an movable ring 15 is movably connected inside the annular groove 14, and a second spring 16 is elastically connected between the movable ring 15 and the annular groove 14. When the welding position of the metal part changes, the welding head corresponds to the welding position, and the welding head also needs to move. At this time, the bending angle of the welding wire changes, and the angle change of the welding wire will squeeze the movable ring 15, thereby causing the movable ring 15 to move toward the inside of the annular groove 14. At this time, the second spring 16 is compressed, and the change in the position of the welding head will not affect the change in the position of the welding wire on the surface of the welding wire reel body 1, thereby ensuring that the welding wire is always on the winding route, avoiding the dislocation of the welding wire, and thus ensuring the normal transportation of the welding wire.

[0032] One end of the second spring 16 is fixedly connected to the inner wall of the annular groove 14 , and the other end of the second spring 16 is fixedly connected to the surface of the movable ring 15 . The second spring 16 is used for the dynamic movement of the movable ring 15 .

[0033] The number of the second springs 16 is four.

[0034] The use steps of the utility model are as follows: when the new welding wire reel is in use, one end of the welding wire passes through the notch 17, and then passes into the guide ring 13, and then is connected to the wire feeding device. When the welding position of the metal part changes, the welding head corresponds to the welding position, and the welding head also needs to be moved. At this time, the bending angle of the welding wire changes, and the angle change of the welding wire will squeeze the movable ring 15, thereby causing the movable ring 15 to move toward the inside of the annular groove 14. At this time, the second spring 16 is compressed. The change in the position of the welding head will not affect the change in the position of the welding wire on the surface of the welding wire reel body 1, thereby ensuring that the welding wire is always on the winding route, avoiding dislocation of the welding wire, and thus ensuring the normal transportation of the welding wire.

[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A novel welding wire reel, comprising a welding wire reel body (1), characterized in that: Both ends of the welding wire reel body (1) are provided with fixed disks (2), and a rotating column (3) is rotatably connected between the two fixed disks (2). The inner side surfaces of the two fixed disks (2) are provided with slots (5), and a rotating rod (6) is rotatably connected inside the slots (5). One end of the two rotating rods (6) is respectively fixedly connected to a first semicircular block (7) and a second semicircular block (8), and the surfaces of the first semicircular block (7) and the second semicircular block (8) are provided with slots (17). The first semicircular block (7) and the second semicircular block (8) match each other. A fixed plate (9) is fixedly installed on the surface of one end of the two rotating rods (6), and a first spring (10) is elastically connected between the fixed plate (9) and the first semicircular block (7), and a first spring (10) is elastically connected between the fixed plate (9) and the second semicircular block (8).

2. A new type of welding wire reel according to claim 1, characterized in that: Bearings (4) are provided at both ends of the rotating column (3), and the rotating column (3) is rotatably connected to the fixed disk (2) via the bearings (4).

3. A new type of welding wire reel according to claim 1, characterized in that: The rotating rod (6) is a multi-stage telescopic rod.

4. A new type of welding wire reel according to claim 1, characterized in that: A bracket (11) is fixedly connected to the surface of the first semicircular block (7), a guide rod (12) is fixedly mounted on the surface of the bracket (11), and a guide ring (13) is fixedly connected to one end of the guide rod (12).

5. A new type of welding wire reel according to claim 4, characterized in that: An annular groove (14) is provided inside the guide ring (13), a movable ring (15) is movably connected inside the annular groove (14), and a second spring (16) is elastically connected between the movable ring (15) and the annular groove (14).

6. A new type of welding wire reel according to claim 5, characterized in that: One end of the second spring (16) is fixedly connected to the inner wall of the annular groove (14), and the other end of the second spring (16) is fixedly connected to the surface of the movable ring (15).

7. A new type of welding wire reel according to claim 5, characterized in that: The number of the second springs (16) is four.

Citation Information

Patent Citations

  • Novel wire reel

    CN216638516U