Special-shaped aluminum alloy template welding machine

By designing a special-shaped aluminum alloy template welding machine with multiple sets of welding components and support components, the hydraulic cylinder drive control component is used to achieve floating support, and the problem of deformation of the special-shaped aluminum alloy template during welding is solved, achieving efficient and stable welding effect.

CN222679927UActive Publication Date: 2025-03-28JINAN FIRST CONSTR GRP GREEN BUILDING IND
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Patent Information

Application Number
CN202421391630.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-28
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

Existing aluminum formwork welding devices cannot effectively fix the special-shaped aluminum alloy formwork, resulting in the formwork being easily deformed during the welding process.

Method used

A special-shaped aluminum alloy template welding machine is designed, adopting multiple sets of welding components and support components. The hydraulic cylinder drives the control components so that the support columns of the supporting components can float to support the special-shaped templates, thereby stably placing the templates and efficient welding with the welding components.

Benefits of technology

It realizes stable support for special-shaped aluminum alloy templates, prevents the deformation of the templates, and improves welding efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222679927U_ABST
    Figure CN222679927U_ABST
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Abstract

The utility model relates to the field of aluminum template machining equipment, in particular to a special-shaped aluminum alloy template welding machine which comprises a machine tool and a plurality of welding assemblies, the welding assemblies are symmetrically arranged on the front end face and the rear end face of the machine tool, a plurality of supporting assemblies are fixedly arranged on the upper end face of the machine tool, the input ends of the supporting assemblies are connected with a control assembly, and a driving assembly is installed on one side of the control assembly. By starting a hydraulic cylinder, a driving assembly drives a second piston in a control assembly to move, hydraulic oil can be further extruded, then the height of a supporting column on a supporting assembly can be controlled, floating supporting can be conducted according to the special-shaped face of the formwork, and therefore the special-shaped aluminum alloy formwork can be placed more stably; and meanwhile, efficient and rapid welding can be conducted by cooperating with a welding assembly.
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Description

Technical Field

[0001] The utility model relates to the field of aluminum template processing equipment, in particular to a special-shaped aluminum alloy template welding machine. Background Art

[0002] Aluminum formwork is the full name of aluminum alloy formwork for construction. It is a new generation of formwork system after wooden formwork and steel formwork. Aluminum formwork is designed according to the module, extruded by special equipment, and can be freely combined according to different structural dimensions. The design, development and construction application of aluminum formwork is a major development in the construction industry. The application of aluminum formwork system in the construction industry has improved the construction efficiency of housing construction projects, including greatly saving a lot of building materials and labor arrangements.

[0003] Patent publication number: CN219767212U discloses an aluminum template welding device, including a workbench, wherein one side and the middle of the top of the workbench are respectively slidably connected with a parallel first slide groove and a second slide groove; a first slider is slidably connected in the first slide groove, and a welding component is fixed on the top of the first slider; two second sliders are slidably connected in the second slide groove, and mirror-set flipping components are respectively fixed on the top of the two second sliders. The welding device of the utility model is provided with a welding component, a flipping component and a cleaning component. The welding component is slidable and is provided with a mechanical arm connected to the welding head. The flipping component is mirror-set and slidable, and can clamp aluminum templates of different sizes to be welded, and automatically flip according to demand, eliminating the trouble of manual flipping. The cleaning component can blow away the debris on the workbench and can also be used to cool the welding point, which is more practical.

[0004] When the above-mentioned disclosed structure is used, only two sides of the template can be fixed. However, according to the construction requirements, a special-shaped aluminum alloy template will be used. If the special-shaped aluminum alloy template is only fixed on two sides, the center of gravity of the special-shaped aluminum alloy template is not centered when welding, and the aluminum alloy template is prone to deformation, so it needs to be improved. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] Aiming at the deficiencies of the prior art, the utility model provides a special-shaped aluminum alloy template welding machine.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a special-shaped aluminum alloy template welding machine, including a machine tool and multiple groups of welding components, the welding components are symmetrically arranged on the front and rear end surfaces of the machine tool, multiple groups of support components are fixedly arranged on the upper end surface of the machine tool, the input end of the support component is connected to the control component, and a driving component is installed on one side of the control component. The support component includes a support seat, a support column and a first piston, a slide groove is arranged on the top of the support seat, and a first piston is slidably arranged in the slide groove, a support column is fixedly arranged on the upper end surface of the first piston, the support column is adapted to the slide groove, and a connecting port connected to the slide groove is arranged near the bottom side wall of the support seat, and the connecting port of each group of support components is connected to a connecting pipe.

[0009] In order to facilitate the control of the support assembly, the improvements of the utility model are as follows: the control assembly includes a pressure barrel, a second piston and a return spring; the second piston is slidably arranged in the inner cavity of the pressure barrel; an output port connected to the inner cavity is arranged on one side of the pressure barrel; a return spring is fixedly connected between the inner cavity wall of the pressure barrel located on the side of the output port and the second piston; a control port connected to the inner cavity is arranged on the side of the pressure barrel away from the output port; a main pipe is connected to the output port on the outer wall of the pressure barrel; a U-shaped pipe is connected to the other end of the main pipe; the U-shaped pipe is located on the upper side of the machine tool and is connected to multiple groups of connecting pipes.

[0010] In order to facilitate the driving of the control component, the improvements of the utility model are that the driving component includes a hydraulic cylinder, a fixed flange and a sleeve, a fixed flange is fixedly provided on one side of the output end of the fixed flange, a plurality of groups of sleeves are fixedly provided on the outer wall of the pressure barrel on one side of the control port and are evenly distributed around the control port, the fixed flange is located on one side of the sleeve and is connected by bolts, and the output end of the hydraulic cylinder passes through the control port and contacts with the second piston.

[0011] In order to facilitate welding of special-shaped aluminum alloy templates, the utility model has the following improvements: the welding assembly includes a base, a mechanical arm and a welding gun, the mechanical arm is fixedly arranged on the top of the base, the welding gun is installed at the output end of the mechanical arm, and the base is connected to the machine tool by bolts.

[0012] In order to increase the practicality of the present structure, the present invention is improved to include a support ball, a threaded hole is provided at the bottom of the support ball, a thread is provided on the side wall of the support column near the top, and the support ball is connected to the support column by threads.

[0013] In order to facilitate supporting the control assembly, the improvement of the utility model further includes a support frame, which is located at the bottom of the pressure barrel and fixed by screws.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the utility model provides a special-shaped aluminum alloy template welding machine, which has the following beneficial effects:

[0016] The special-shaped aluminum alloy template welding machine starts the hydraulic cylinder to make the driving component drive the second piston in the control component to move, and further squeeze the hydraulic oil, and then control the height of the support column on the support component, so that floating support can be performed according to the special-shaped surface of the template, so that the special-shaped aluminum alloy template can be placed more stably, and at the same time, efficient and fast welding can be performed in conjunction with the welding component. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the control component of the utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure of the pressure barrel of the control component of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the support assembly of the utility model;

[0021] Figure 5 This is a schematic diagram of the support ball structure of the utility model from another perspective;

[0022] In the figure: 1. Machine tool; 2. Support seat; 3. Support column; 4. Support ball; 5. First piston; 6. Pressure barrel; 7. Second piston; 8. Return spring; 9. Hydraulic cylinder; 10. Fixing flange; 11. Sleeve; 12. U-shaped pipe; 13. Connecting pipe; 14. Main pipe; 15. Support frame; 16. Base; 17. Robot arm; 18. Welding gun. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-5A special-shaped aluminum alloy template welding machine includes a machine tool 1 and multiple welding components. The welding components are symmetrically arranged on the front and rear end surfaces of the machine tool 1. Multiple support components are fixedly arranged on the upper end surface of the machine tool 1. The input end of the support component is connected to a control component. A driving component is installed on one side of the control component. The support component includes a support seat 2, a support column 3 and a first piston 5. A slide groove is arranged on the top of the support seat 2, and a first piston 5 is slidably arranged in the slide groove. A support column 3 is fixedly arranged on the upper end surface of the first piston 5, and the support column 3 is adapted to the slide groove. A connecting port connected to the slide groove is arranged near the bottom side wall of the support seat 2, and the connecting port of each group of support components is connected to a connecting pipe 13.

[0025] The special-shaped aluminum alloy template is placed on the support assembly, and the driving assembly drives the control assembly. The control assembly controls the height of the support column 3 of the support assembly. The height of the support column 3 will rise with the lower surface of the special-shaped aluminum alloy template and support the lower surface of the template, so as to evenly disperse the pressure of the special-shaped template to prevent the special-shaped template from deformation. Subsequently, welding can be performed through the welding assembly. When the height of the support column 3 of the supporting assembly is consistent, a flat aluminum alloy template can be placed, and then the driving assembly is started. Since the support column 3 at the bottom of the flat template is suppressed, the support column 3 at the edge of the flat template will rise, so that the flat template can be positioned, and welding can be performed.

[0026] The above-mentioned control component can be any one. The present application provides an embodiment, in which the control component includes a pressure barrel 6, a second piston 7 and a return spring 8. The second piston 7 is slidably arranged in the inner cavity of the pressure barrel 6, an output port connected to the inner cavity is arranged on one side of the pressure barrel 6, and a return spring 8 is fixedly connected between the inner cavity wall of the pressure barrel 6 located on the side of the output port and the second piston 7. A control port connected to the inner cavity is arranged on the side of the pressure barrel 6 away from the output port. A main pipe 14 is connected to the output port on the outer wall of the pressure barrel 6, and a U-shaped pipe 12 is connected to the other end of the main pipe 14. The U-shaped pipe 12 is located on the upper side of the machine tool 1 and is connected to multiple groups of connecting pipes 13; the pressure barrel 6 is filled with hydraulic oil, and the driving component drives the second piston 7 to The movement in the inner cavity of the pressure barrel 6 drives the hydraulic oil. When the second piston 7 moves toward the side of the return spring 8 in the pressure barrel 6, the hydraulic oil in the inner cavity of the pressure barrel 6 will enter the slide groove of the support seat 2 of the support component through the output port, the main pipe 14, the U-shaped pipe 12 and the connecting pipe 13, thereby squeezing the first piston 5, so that the first piston 5 and the support column 3 rise upward in the slide groove until the support column 3 contacts and supports the lower surface of the special-shaped aluminum alloy template. When the driving component is reset and no longer squeezes the second piston 7, the return spring 8 resets the second piston 7 in the inner cavity of the pressure barrel 6, so that the hydraulic oil in the slide groove flows back into the inner cavity of the pressure barrel 6, so as to facilitate the placement and fixation of another special-shaped template.

[0027] The above-mentioned driving assembly can be any one type. The present application provides an embodiment, in which the driving assembly includes a hydraulic cylinder 9, a fixed flange 10 and a sleeve 11. A fixed flange 10 is fixedly provided on one side of the output end of the fixed flange 10. A plurality of groups of sleeves 11 are fixedly provided on the outer wall of the pressure barrel 6 on one side of the control port and are evenly distributed around the control port. The fixed flange 10 is located on one side of the sleeve 11 and is connected by bolts. The output end of the hydraulic cylinder 9 passes through the control port and contacts the second piston 7. The output end of the hydraulic cylinder 9 enters the inner cavity of the pressure barrel 6 through the control port and squeezes the second piston 7.

[0028] The above-mentioned welding assembly can be any one. The present application provides an embodiment, in which the welding assembly includes a base 16, a robotic arm 17 and a welding gun 18. The robotic arm 17 is fixedly arranged on the top of the base 16, and the welding gun 18 is installed at the output end of the robotic arm 17. The base 16 is connected to the machine tool 1 by bolts, and the welding gun 18 is controlled by the robotic arm 17 to move at multiple angles, so that special-shaped aluminum alloy templates can be welded quickly and stably. The robotic arm 17 and the welding gun 18 can be purchased on the market, and technicians in this industry only need to install and operate them according to the accompanying instruction manual.

[0029] The above-mentioned support column 3 is prone to leave scratches on the aluminum alloy template when in use. In order to solve the above problem, it also includes a support ball 4, a threaded hole is set at the bottom of the support ball 4, and a thread is set on the side wall near the top of the support column 3. The support ball 4 is connected to the support column 3 through threads. The support column 3 can be made of rubber or plastic material to avoid scratches, and the support column 3 can be replaced.

[0030] The control assembly is unstable when in use. To solve the above problem, a support frame 15 is further included. The support frame 15 is located at the bottom of the pressure barrel 6 and fixed by screws.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A special-shaped aluminum alloy template welding machine, comprising a machine tool (1) and a plurality of welding components, wherein the welding components are symmetrically arranged on the front and rear ends of the machine tool (1), and characterized in that: A plurality of support components are fixedly arranged on the upper end surface of the machine tool (1), the input end of the support component is connected to a control component, a driving component is installed on one side of the control component, the support component comprises a support seat (2), a support column (3) and a first piston (5), a slide groove is arranged on the top of the support seat (2), the first piston (5) is slidably arranged in the slide groove, a support column (3) is fixedly arranged on the upper end surface of the first piston (5), the support column (3) is adapted to the slide groove, a connecting port connected to the slide groove is arranged near the bottom side wall of the support seat (2), and the connecting port of each group of support components is connected to a connecting pipe (13).

2. The special-shaped aluminum alloy template welding machine according to claim 1 is characterized in that: The control assembly comprises a pressure barrel (6), a second piston (7) and a return spring (8); the second piston (7) is slidably arranged in the inner cavity of the pressure barrel (6); an output port communicating with the inner cavity is arranged on one side of the pressure barrel (6); a return spring (8) is fixedly connected between the inner cavity wall of the pressure barrel (6) located on the side of the output port and the second piston (7); a control port communicating with the inner cavity is arranged on the side of the pressure barrel (6) away from the output port; a main pipe (14) is connected to the output port on the outer wall of the pressure barrel (6); the other end of the main pipe (14) is connected to a U-shaped pipe (12); the U-shaped pipe (12) is located on the upper side of the machine tool (1) and is communicated with a plurality of groups of connecting pipes (13).

3. The special-shaped aluminum alloy template welding machine according to claim 2 is characterized in that: The driving assembly comprises a hydraulic cylinder (9), a fixed flange (10) and a sleeve (11); a fixed flange (10) is fixedly arranged on one side of the output end of the fixed flange (10); a plurality of sleeves (11) are fixedly arranged on the outer wall of the pressure barrel (6) located on one side of the control port and are evenly distributed around the control port; the fixed flange (10) is located on one side of the sleeve (11) and is connected by bolts; the output end of the hydraulic cylinder (9) passes through the control port and contacts the second piston (7).

4. The special-shaped aluminum alloy template welding machine according to claim 3 is characterized in that: The welding assembly comprises a base (16), a mechanical arm (17) and a welding gun (18); the mechanical arm (17) is fixedly arranged on the top of the base (16); the welding gun (18) is installed on the output end of the mechanical arm (17); and the base (16) and the machine tool (1) are connected by bolts.

5. The special-shaped aluminum alloy template welding machine according to claim 1 is characterized in that: It also comprises a supporting ball (4), the bottom of the supporting ball (4) is provided with a threaded hole, the side wall of the supporting column (3) close to the top is provided with a thread, and the supporting ball (4) and the supporting column (3) are connected via threads.

6. The special-shaped aluminum alloy template welding machine according to claim 2 is characterized in that: It also includes a support frame (15), which is located at the bottom of the pressure barrel (6) and fixed by screws.

Citation Information

Patent Citations

  • Aluminum template welding device

    CN219767212U