Lamp holder sleeving device
By designing a lamp head socket device including a workbench, clamping device, socket device, wire handling clamp and control mechanism, the problem of complex and low production efficiency of metal screw heads and plastic support is solved, and fast and accurate socket and wire management is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421265304.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-05
AI Technical Summary
During the lamp head production process, the connection process of metal screw heads and plastic support is complicated, resulting in low production efficiency.
A lamp head socket device is designed, including a workbench, a support clamping device, a screw head clamping device, a socket device, a wire clamping device and a control mechanism. The device is installed interlaced by the support clamping device and the screw clamping device, and uses the socket device and wire clamp to achieve a quick and accurate connection between the metal screw head and the plastic support. The opening and closing of the wire clamp is managed through the control mechanism to ensure that the wire remains straight.
Through this device, the connection process between the metal screw head and the plastic support becomes fast and accurate, saving manual operation, improving production efficiency, and achieving accurate passing of wires, avoiding complexity and inefficiency in production.
Smart Images
Figure CN222680135U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lamp cap production equipment, in particular to a lamp cap sleeve device. Background Art
[0002] A light bulb is a lighting source that generates light and heat through electrical energy. With the development of society and the advancement of science and technology, the uses of light bulbs have gradually diversified. They are not only used for lighting, but also for decoration, atmosphere adjustment, phototherapy, painting, air purification and many other occasions. With the continuous development of LED technology, LED light bulbs have become the mainstream product on the market. LED light bulbs have the advantages of high efficiency, energy saving, environmental protection and long life, and are gradually replacing traditional incandescent and fluorescent lamps.
[0003] like Figure 1 and Figure 2 As shown, the E26 adapter lamp holder is a common adapter for installing LED lamps, and the E26 adapter lamp holder is an important structure for connecting LED lamps with lamp holders. The lamp holder structure generally includes a metal screw head 10 and a plastic support 20. During the production process of the lamp holder, the metal screw head 10 and the plastic support 20 need to be sleeved, and then the metal screw head 10 and the plastic support 20 need to be tightened to complete the docking of the metal screw head 10 and the plastic support 20, and finally the metal screw head 10 and the plastic support 20 are assembled and installed by riveting.
[0004] Before the plastic support 20 and the metal screw head 10 are assembled and installed, the wires need to be connected to the plastic support 20 and the metal screw head 10 respectively, which makes the sleeve connection process of the metal screw head 10 and the plastic support 20 complicated, resulting in low production efficiency. Summary of the invention
[0005] The utility model aims to provide a lamp holder sleeve connection device, which is used to solve the problems of complex sleeve connection process and low production efficiency of a metal screw head and a plastic support.
[0006] In order to achieve the above-mentioned purpose, the utility model discloses a lamp holder sleeve device, comprising: a workbench, a support clamping device, a screw head clamping device, a sleeve device, a wire management clamp and a control mechanism. The support clamping device and the screw head clamping device are installed on the workbench at intervals and in a staggered manner. The support clamping device is used to clamp the support, and the screw head clamping device is used to position the screw head. The sleeve device is arranged above the workbench, and the wire management clamp is arranged on one side of the sleeve device. The sleeve device is used to sleeve the metal screw head onto the plastic support. The wire management clamp is used to make the wire connected to the screw head in a relatively straight state. The wire management clamp is arranged in a plurality in the vertical direction. The wire management clamp comprises a first clamp and a second clamp. The first clamp is provided with a first wire management groove, and the second clamp is provided with a second wire management groove. When the wire management clamp is closed, the first wire management groove and the second wire management groove form a wire management groove, and the wires pass through the wire management groove. The control mechanism is used to control the opening and closing of the wire management clamp.
[0007] Preferably, the sleeve device includes a bracket, a first power device and a screw head chuck; the bracket is arranged above the workbench, the first power device is installed above the bracket, the screw head chuck is installed at the movable end of the first power device, and the first power device drives the screw head chuck to move in the vertical direction.
[0008] Preferably, the cable management clip is installed on one side of the bracket, and the control mechanism includes a control panel, a first slide rail, a first slider, a second slider, an elastic member and a control panel; the first slide rail is horizontally installed on the side wall of the bracket, the first slider and the second slider are both slidably installed on the first slide rail, the first slider and the second slider are connected by an elastic member, the first chuck is fixedly installed on the first slider, the second chuck is fixedly installed on the second slider, the control panel is installed on the movable end of the first power device, the upper and lower sides of the control panel are wedge-shaped structures for separating the first chuck and the second chuck, the lower end of the control panel is lower than the screw head chuck, and the upper end of the control panel is higher than the screw head chuck.
[0009] Preferably, a column is provided on one side of the bracket, a crossbeam is provided on the top of the column, a second power device is provided on the crossbeam, a third slide rail is vertically provided on the side of the column close to the bracket, a third slider is slidably connected to the third slide rail, the bracket is fixedly connected to the third slider, the top of the bracket is fixedly connected to the movable end of the second power device, and the second power device drives the bracket to move in the vertical direction.
[0010] Preferably, a horizontal moving device is provided at the bottom of the column, and the horizontal moving device includes a base, a fourth slide rail, a fourth slider, and a fourth power device; the fourth slide rail is fixedly installed on the base, the fourth slider is slidably connected to the fourth slide rail, the bottom of the column is fixedly connected to the fourth slider, the fourth power device is fixedly installed on one side of the base, the movable end of the fourth power device is fixedly connected to one side of the column, and the fourth power device is used to drive the column to move horizontally along the fourth slide rail.
[0011] Preferably, two mutually parallel fourth slide rails are installed on the base, and the two fourth slide rails are slidably connected with a fourth sliding block.
[0012] Preferably, the first power device, the second power device and the fourth power device are all cylinders.
[0013] Preferably, the first slider and the second slider are both provided with rotating parts at the upper and lower ends thereof, and the control plate passes between the rotating parts on the first slider and the second slider.
[0014] Preferably, the workbench is a turntable.
[0015] Preferably, a fifth slide rail is vertically arranged on a side of the bracket away from the cable management clip, a fifth slider is slidably connected to the fifth slide rail, and the fifth slider is fixedly connected to the movable end of the first power device.
[0016] The utility model has the following beneficial effects:
[0017] 1. During the sleeve connection process of the utility model, the electric wire connected to the metal screw head can remain in a straight state, so that the electric wire can accurately and quickly pass through the hole opened on the support, so that the sleeve connection between the metal screw head and the plastic support is fast and accurate.
[0018] 2. The connection between the screw head and the support is completed by the equipment, which saves labor and is conducive to automated production. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of an LED bulb in the background technology;
[0020] Figure 2 It is a structural schematic diagram of a plastic support in the background technology;
[0021] Figure 3 It is a schematic diagram of the overall structure provided in a specific embodiment of the utility model;
[0022] Figure 4 It is a partial enlarged schematic diagram of point A provided in a specific embodiment of the utility model;
[0023] Figure 5It is a schematic diagram of the three-dimensional structure of the sleeve device provided in a specific embodiment of the utility model;
[0024] Figure 6 It is a side view schematic diagram of the sleeve device provided in a specific embodiment of the utility model;
[0025] Figure 7 It is a three-dimensional structural schematic diagram of the cable management clip and the control mechanism provided in a specific embodiment of the utility model;
[0026] Figure 8 It is a schematic diagram of the planar structure of the cable management clip and the control mechanism provided in a specific embodiment of the utility model;
[0027] Fig. 9 It is a three-dimensional structural schematic diagram of the cable management clip and the control mechanism provided in a specific embodiment of the utility model.
[0028] Main component symbols:
[0029] 10. Metal screw head; 20. Plastic support; 30. Lampshade; 100. Workbench; 110. Support clamping device; 120. Screw head clamping device; 210. First slide rail; 211. First slider; 212. Second slider; 221. First chuck; 222. Second chuck; 223. First cable management trough; 224. Second cable management trough; 230. Elastic member; 240. Rotating member; 300. Bracket; 310. First power device; 311. Control panel; 312. Screw head chuck; 313. Fifth slider; 320. Third slider; 330. Fifth slide rail; 400. Post; 410. Crossbeam; 420. Second power device; 430. Third slide rail; 500. Base; 510. Fourth slide rail; 520. Fourth slider; 530. Fourth power device. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0031] like Figures 3~9As shown, the utility model provides a lamp holder sleeve device, comprising: a workbench 100, a support clamping device 110, a screw head clamping device 120, a sleeve device, a wire management clamp and a control mechanism. The support clamping device 110 and the screw head clamping device 120 are installed on the workbench 100 in an interlaced manner, the support clamping device 110 is used to clamp the support, the screw head clamping device 120 is used to position the screw head, the sleeve device is arranged above the workbench 100, and the wire management clamp is arranged on one side of the sleeve device. The sleeve device is used to sleeve the metal screw head 10 onto the plastic support 20. The wire management clamp is used to make the wires connected to the screw head in a relatively straight state. The wire management clamp is provided with a plurality of wire management clamps in the vertical direction. The wire management clamp includes a first clamp head 221 and a second clamp head 222. The first clamp head 221 is provided with a first wire management groove 223. The second clamp head 222 is provided with a second wire management groove 224. When the wire management clamp is closed, the first wire management groove 223 and the second wire management groove 224 form a wire management groove, and the wires pass through the wire management groove. The control mechanism is used to control the opening and closing of the wire management clamp.
[0032] like Figures 7-9 In the embodiment shown, the workbench 100 can be a turntable, the cable management clamp is installed on one side of the bracket 300, and the control mechanism includes a control panel 311, a first slide rail 210, a first slider 211, a second slider 212, an elastic member 230 and a control panel 311; the first slide rail 210 is horizontally installed on the side wall of the bracket 300, the first slider 211 and the second slider 212 are both slidably installed on the first slide rail 210, the first slider 211 and the second slider 212 are connected by the elastic member 230, the first chuck 221 is fixedly installed on the first slider 211, the second chuck 222 is fixedly installed on the second slider 212, the control panel 311 is installed on the movable end of the first power device 310, the upper and lower sides of the control panel 311 are wedge-shaped structures, which are used to separate the first chuck 221 and the second chuck 222, the lower end of the control panel 311 is lower than the screw head chuck 312, and the upper end of the control panel 311 is higher than the screw head chuck 312. In order to make the cable management clip open and close more smoothly, the first slider 211 and the second slider 212 are both installed with rotating members 240 at their upper and lower ends, and the control board 311 passes between the rotating members 240 on the first slider 211 and the second slider 212 .
[0033] In the above embodiment, the elastic member 230 is a spring, and the rotating member 240 is a bearing. When the first power device 310 drives the control plate 311 to move downward. The two side surfaces of the wedge-shaped structure at the lower end of the control plate 311 respectively abut the rotating member 240 on the upper side of the first slider 211 and the second slider 212. As the control plate 311 gradually moves downward, the first slider 211 and the second slider 212 gradually separate, so that the first clamp 221 and the second clamp 222 separate. When the first power device 310 drives the control plate 311 to move upward, the two side surfaces of the wedge-shaped structure at the upper end of the control plate 311 respectively abut the rotating member 240 on the lower side of the first slider 211 and the second slider 212. As the control plate 311 gradually moves downward, the first slider 211 and the second slider 212 gradually separate, so that the first clamp 221 and the second clamp 222 separate. After the control plate 311 passes through the gap between the first slider 211 and the second slider 212, the first slider 211 and the second slider 212 move toward each other under the action of the elastic member 230, so that the first clamp 221 and the second clamp 222 are clamped. And because the upper and lower ends of the orifice plate are both wedge-shaped structures, the first slider 211 and the second slider 212 gradually move toward each other under the action of the elastic member 230, instead of quickly colliding with each other.
[0034] The sleeve device includes a bracket 300, a first power device 310 and a screw head chuck 312; the bracket 300 is arranged above the workbench 100, the first power device 310 is installed above the bracket 300, and the screw head chuck 312 is installed at the movable end of the first power device 310, and the first power device 310 drives the screw head chuck 312 to move in the vertical direction.
[0035] like Figure 5 and Figure 6 As shown, in this embodiment, the first power device 310 is a cylinder, the screw head chuck 312 is provided with an arc-shaped clamping surface for clamping the screw head, and the clamping or loosening action of the screw head chuck 312 is completed by the cylinder or the motor drive. A fifth slide rail 330 is vertically provided on the side of the bracket 300 away from the cable management clamp, and a fifth slider 313 is slidably connected to the fifth slide rail 330, and the fifth slider 313 is fixedly connected to the movable end of the first power device 310. In the above embodiment, the movable end of the first power device 310 is connected to the control board 311, the screw head chuck 312 and the fifth slider 313.
[0036] A column 400 is provided on one side of the bracket 300, a beam 410 is provided on the top of the column 400, a second power device 420 is provided on the beam 410, a third slide rail 430 is vertically provided on the side of the column 400 close to the bracket 300, a third slider 320 is slidably connected to the third slide rail 430, the bracket 300 is fixedly connected to the third slider 320, the top of the bracket 300 is fixedly connected to the movable end of the second power device 420, and the second power device 420 drives the bracket 300 to move in the vertical direction.
[0037] In this embodiment, the second power device 420 is a cylinder, and the bracket 300 can move up and down along the third slide rail 430, so as to facilitate the adjustment of the distance between the bracket 300 and the workbench 100, thereby improving the application scope of the utility model.
[0038] like Figure 5 As shown, a horizontal moving device is provided at the bottom of the column 400, and the horizontal moving device includes a base 500, a fourth slide rail 510, a fourth slider 520, and a fourth power device 530; the fourth slide rail 510 is fixedly installed on the base 500, the fourth slider 520 is slidably connected to the fourth slide rail 510, the bottom of the column 400 is fixedly connected to the fourth slider 520, the fourth power device 530 is fixedly installed on one side of the base 500, and the movable end of the fourth power device 530 is fixedly connected to one side of the column 400, and the fourth power device 530 is used to drive the column 400 to move horizontally along the fourth slide rail 510.
[0039] In this embodiment, the fourth power device 530 is a cylinder, and two fourth slide rails 510 parallel to each other are installed on the base 500, and the fourth sliders 520 are slidably connected to the two fourth slide rails 510. By setting the horizontal moving device, the sleeve device can be moved between the support clamping device 110 and the screw head clamping device 120.
[0040] The working process of the socket device is as follows:
[0041] 1. The first power device 310 controls the screw head chuck 312 to move downward to above the screw head, and the screw head chuck 312 clamps the screw head placed on the screw head clamping device 120 .
[0042] 2. The first power device 310 drives the screw head chuck 312 to move upward, and the fifth slider 313 on one side of the screw head chuck 312 moves upward along the fifth slide rail 330, and the control board 311 on the other side of the screw head chuck 312 moves upward, so that the screw head chuck 312 moves stably, and the first slider 211 and the second slider 212 are separated to make a channel for the screw head chuck 312 to pass through, and the wires installed on the screw head can pass through the gap between the first wire management groove 223 and the second wire management groove 224.
[0043] 3. The first power device 310 drives the screw head clamp 312 to continue to move upward until the control board 311 passes through the lowest wire management clamp. At this time, the first clamp 221 and the second clamp 222 are closed, and the wires are located in the wire management groove.
[0044] 4. The screw head clamp 312 moves to the top, and the control board 311 passes through all the cable management clips from bottom to top. The wires also pass through each cable management clip, so that the wires are straightened and kept in a relatively straight state.
[0045] 5. The sleeve device moves to the top of the support clamping device 110, the support is clamped in the support clamping device 110, and the screw head on the screw head clamp 312 is aligned with the support.
[0046] 6. The first power device 310 drives the screw head chuck 312 to move downward, the fifth slider 313 on one side of the screw head chuck 312 moves downward along the fifth guide rail, and the control board 311 on the other side of the screw head chuck 312 moves downward. The control board 311 separates the wire management clips one by one from top to bottom, so that the screw head can move downward smoothly, and at the same time loosens the wires, so that the wires move downward into the holes on the support.
[0047] 7. The screw head chuck 312 moves to the bottom, the screw head is sleeved on the support, and the screw head chuck 312 loosens the screw head to complete the sleeve connection.
[0048] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.
Claims
1. A lamp holder sleeve device, characterized in that: include: A workbench (100), a support clamping device (110), a screw head clamping device (120), a sleeve connection device, a wire management clamp and a control mechanism; The support clamping device (110) and the screw head clamping device (120) are installed on the workbench (100) in an alternating manner, the support clamping device (110) is used to clamp the support, the screw head clamping device (120) is used to position the screw head, the sleeve connection device is arranged above the workbench (100), and the wire management clamp is arranged on one side of the sleeve connection device; The sleeve connection device is used to sleeve the metal screw head (10) onto the plastic support (20); The wire management clamp is used to keep the wires connected to the screw head in a relatively straight state. The wire management clamp is provided in plurality along the vertical direction. The wire management clamp comprises a first clamp (221) and a second clamp (222). The first clamp (221) is provided with a first wire management groove (223), and the second clamp (222) is provided with a second wire management groove (224). When the wire management clamp is closed, the first wire management groove (223) and the second wire management groove (224) form a wire management groove, and the wires pass through the wire management groove. The control mechanism is used to control the opening and closing of the cable management clip.
2. A lamp holder sleeve device according to claim 1, characterized in that: The sleeve connection device comprises a bracket (300), a first power device (310) and a screw head chuck (312); the bracket (300) is arranged above the workbench (100), the first power device (310) is installed above the bracket (300), the screw head chuck (312) is installed at the movable end of the first power device (310), and the first power device (310) drives the screw head chuck (312) to move in a vertical direction.
3. A lamp holder sleeve device according to claim 2, characterized in that: The cable management clip is mounted on one side of the bracket (300); the control mechanism comprises a first slide rail (210), a first slider (211), a second slider (212), an elastic member (230) and a control panel (311); the first slide rail (210) is mounted horizontally on a side wall of the bracket (300); the first slider (211) and the second slider (212) are both slidably mounted on the first slide rail (210); the first slider (211) and the second slider (212) are connected via the elastic member (230); The first chuck (221) is fixedly mounted on the first slider (211), the second chuck (222) is fixedly mounted on the second slider (212), the control panel (311) is mounted on the movable end of the first power device (310), the upper and lower sides of the control panel (311) are wedge-shaped structures for separating the first chuck (221) and the second chuck (222), the lower end of the control panel (311) is lower than the screw head chuck (312), and the upper end of the control panel (311) is higher than the screw head chuck (312).
4. A lamp holder sleeve device according to claim 3, characterized in that: A column (400) is arranged on one side of the bracket (300), a crossbeam (410) is arranged on the top of the column (400), a second power device (420) is arranged on the crossbeam (410), a third slide rail (430) is vertically arranged on one side of the column (400) close to the bracket (300), a third slider (320) is slidably connected to the third slide rail (430), the bracket (300) is fixedly connected to the third slider (320), the top of the bracket (300) is fixedly connected to the movable end of the second power device (420), and the second power device (420) drives the bracket (300) to move in the vertical direction.
5. A lamp holder sleeve device according to claim 4, characterized in that: A horizontal moving device is arranged at the bottom of the column (400), and the horizontal moving device comprises a base (500), a fourth slide rail (510), a fourth slider (520), and a fourth power device (530); the fourth slide rail (510) is fixedly mounted on the base (500), the fourth slider (520) is slidably connected to the fourth slide rail (510), the bottom of the column (400) is fixedly connected to the fourth slider (520), the fourth power device (530) is fixedly mounted on one side of the base (500), the movable end of the fourth power device (530) is fixedly connected to one side of the column (400), and the fourth power device (530) is used to drive the column (400) to move horizontally along the fourth slide rail (510).
6. A lamp holder sleeve device according to claim 5, characterized in that: Two mutually parallel fourth slide rails (510) are installed on the base (500), and fourth sliding blocks (520) are slidably connected to the two fourth slide rails (510).
7. A lamp holder sleeve device according to claim 6, characterized in that: The first power device (310), the second power device (420) and the fourth power device (530) are all cylinders.
8. A lamp holder sleeve device according to claim 7, characterized in that: The first slider (211) and the second slider (212) are both provided with rotating parts (240) at their upper and lower ends, and the control plate (311) passes between the rotating parts (240) on the first slider (211) and the second slider (212).
9. A lamp holder sleeve device according to claim 8, characterized in that: The workbench (100) is a turntable.
10. The lamp holder sleeve device according to claim 9, characterized in that: A fifth slide rail (330) is vertically arranged on one side of the bracket (300) away from the cable management clip, a fifth slider (313) is slidably connected to the fifth slide rail (330), and the fifth slider (313) is fixedly connected to the movable end of the first power device (310).