Foreign matter removing device for track and machining equipment

By designing a foreign matter removal device for tracks including fixed seats, recesses, baffles, dustproof brushes and deflectors, the problems of foreign matter accumulation and inclusion in the driving mechanism are solved, effective foreign matter blocking and removal are achieved, and processing accuracy and equipment stability are improved.

CN222680329UActive Publication Date: 2025-03-28CRRC QINGDAO SIFANG CO LTD
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Patent Information

Application Number
CN202420940279.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-03-28
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

In the field of rail transit and mechanical processing, foreign objects such as aluminum chip dust are easily accumulated on the surface of the equipment's running track, causing foreign objects to be involved in the driving mechanism, causing wear and tremor problems, and affecting processing accuracy.

Method used

A foreign matter removal device for tracks is designed, including a fixing seat, a recess, a first baffle, a first dust brush and a deflector. The fixing seat is connected to the processing equipment, and the recess is inserted into the rail side, the first baffle and the first dust brush block and remove foreign matter, and the deflector guides the foreign matter to prevent it from entering the lower rail.

Benefits of technology

Effectively block foreign objects from entering the track, remove foreign objects on the surface of the track, prevent foreign objects from being involved in the driving mechanism, reduce wear and tremor, and improve processing accuracy and equipment stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a foreign matter removing device for a track and processing equipment, solves the problem that foreign matters easily enter the track and are not easy to remove in the prior art, and has the beneficial effects that the foreign matters are effectively prevented from entering the track and the track cleaning effect is ensured, and the specific scheme is as follows: the foreign matter removing device for the track comprises a fixed seat, the fixing base can be connected with machining equipment and is provided with a plurality of first concave parts capable of being matched with the rails, first baffles are arranged on the inner side walls of the first concave parts to prevent foreign matter from entering the rails, and the first baffles protrude out of the fixing base. A first dustproof brush is arranged on the side portion of the first concave portion of the fixing base so as to remove foreign matter on the surface of the rail in the operation process of the machining equipment, a flow guide plate is arranged on one side of the first dustproof brush of the fixing base, and the flow guide plate extends from the side where the first dustproof brush of the fixing base is located to the other side of the fixing base.
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Description

Technical Field

[0001] The utility model relates to the field of mechanical processing, in particular to a foreign matter removing device for a track and processing equipment. Background Art

[0002] The statements in this section merely provide background technical information related to the present invention and do not necessarily constitute prior art.

[0003] In the field of rail transportation and other mechanical processing fields, processing equipment with tracks is usually used. Such processing equipment is provided with tracks, and the processing equipment is provided with a driving mechanism, which drives corresponding components to move along the tracks.

[0004] The inventors found that due to the large amount of foreign matter such as aluminum chips and dust, the foreign matter is very easy to accumulate on the surface of the equipment running track. The long-term accumulated foreign matter is easy to be drawn into the driving mechanism of the processing equipment, causing wear of the driving mechanism, resulting in vibration problems in the operation of the processing equipment, thereby affecting the processing accuracy of the processing equipment;

[0005] The existing technology does not solve the problem of foreign objects such as aluminum chips and dust easily entering the track from the root. The main means is to regularly clean the foreign objects. Manual cleaning has limited effect on foreign objects and the cleaning efficiency is also low. The processing equipment is still prone to vibration problems. Utility Model Content

[0006] In view of the shortcomings of the prior art, the first purpose of the utility model is to provide a foreign matter removal device for tracks, which solves the problem that a large amount of foreign matter is easily accumulated on the surface of the running track during the operation of the processing equipment, and effectively prevents foreign matter from being drawn into the driving mechanism and causing wear of the driving mechanism.

[0007] The second purpose of the utility model is to provide a processing equipment, which is equipped with a fixed seat. The fixed seat is provided with a first recess, which can effectively prevent foreign objects from entering the track and clean the foreign objects to avoid the problem of vibration of the processing equipment.

[0008] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:

[0009] A foreign matter removing device for a track comprises a fixed seat, which can be connected to a processing device. The fixed seat is provided with a plurality of recesses, which are inserted into the side of the track. A first baffle is provided on the inner wall of the recess to prevent foreign matter from entering the track, and / or a first dust-proof brush is provided on the inner wall of the recess to remove foreign matter from the surface of the track during the operation of the processing equipment. The first baffle and / or the first dust-proof brush are provided to protrude from the fixed seat. The fixed seat is provided with a guide plate on one side of the first dust-proof brush, and the guide plate extends from the side where the first dust-proof brush of the fixed seat is located to the other side of the fixed seat.

[0010] As described above, the foreign matter removing device, the fixed seat can be connected to the processing equipment, and the recess is matched with the track in the width direction of the track. The first baffle is located on the inner wall of the recess and protrudes from the recess. The fixed seat moves with the movement of the processing equipment, which can effectively prevent foreign matter from entering the track, and / or, a first dust-proof brush is arranged on the side of the recess, and the first dust-proof brush can effectively remove foreign matter on the surface of the track, and the foreign matter flows out through the guide plate.

[0011] In the track foreign matter removal device as described above, the guide plate is bent at one side away from the fixing seat so that a guide groove is formed between the guide plate and the fixing seat;

[0012] The guide plate extends from the side where the first dust-proof brush of the fixing seat is located to the other side of the fixing seat.

[0013] In the above-mentioned foreign body removal device for track, the guide plate is an arc-shaped plate, which conforms to the movement trajectory of the foreign body and is conducive to guiding the foreign body out;

[0014] The center of the guide plate is arranged toward a side of the fixing seat away from the first recess.

[0015] A foreign body removal device for a track as described above, wherein the fixing seat is provided with a second recess, and the first dust-proof brush is provided at the second recess;

[0016] The first dust-proof brushes are arranged on both sides of the second recess.

[0017] In the foreign matter removing device for track as described above, the recess provided with the first baffle is the first recess, the recess provided with the first dust-proof brush is the second recess, the first recess and the second recess are arranged at a distance, the first dust-proof brushes are arranged on both sides of the second recess, a second baffle is arranged between the first dust-proof brushes on both sides of the second recess, the first recess cooperates with one track, the second recess cooperates with one track, the second baffle also functions to prevent foreign matter from entering the middle track, and the first dust-proof brushes on both sides can effectively clean the foreign matter that falls on the middle track;

[0018] According to the foreign matter removing device for track, there are at least two first recesses, the second recess is located between two adjacent first recesses, the guide plate is located between the second recess and the first recess on the lower side adjacent thereto, the first recess on the upper side cooperates with the upper track, the first recess on the lower side cooperates with the lower track, and the second recess cooperates with the middle track, so as to achieve the blocking and removal of foreign matter on the upper, middle and lower tracks respectively;

[0019] In the foreign object removing device for a track as described above, the distance between the end of the guide plate close to the second recess and the second recess is smaller than the distance between the guide plate and the first recess adjacent to it, so as to timely guide the foreign objects removed by the first dustproof brush to prevent the foreign objects from entering the lower track.

[0020] In the foreign matter removing device for a track as described above, a second dust-proof brush is fixed to the end side of the fixing seat close to the guide plate. The second dust-proof brush is located on the bottom side of the fixing seat and can clean foreign matter on the surface of the support plate below the lower track.

[0021] In the foreign matter removing device for rail as described above, a plurality of mounting holes are arranged on the surface of the fixing seat, and the fixing seat is mounted on the processing equipment through the mounting holes.

[0022] In the foreign matter removing device for a track as described above, the first baffle is a U-shaped first baffle, and the width of the U-shaped first baffle is greater than or equal to the width of the track;

[0023] The depth of the recess is smaller than the width of the fixing seat.

[0024] The utility model also provides a processing equipment, which adopts the foreign matter removing device for track, wherein the fixing seat is fixed at the fixing position of the processing equipment, and the concave part cooperates with the track from the side of the track.

[0025] The beneficial effects of the above utility model are as follows:

[0026] 1) In the utility model, the fixed seat can be connected to the processing equipment, and the recess is matched with the track in the width direction of the track. The first baffle is located on the inner side wall of the recess and protrudes from the recess. The fixed seat moves with the movement of the processing equipment, which can effectively prevent foreign objects from entering the track, and / or, a first dust-proof brush is arranged on the side of the recess. The first dust-proof brush can effectively remove foreign objects on the surface of the track, and can also block foreign objects from entering the track. Foreign objects flow out through the guide plate to prevent foreign objects from adhering to the track, thereby preventing foreign objects from being drawn into the driving mechanism as the equipment runs.

[0027] 2) The number of recessed parts in the utility model is consistent with the number of tracks. The corresponding first baffle or second baffle can effectively prevent foreign objects from entering the corresponding tracks. The first dust-proof brush is used to clean foreign objects on the upper track, and the guide plate is used to effectively guide foreign objects to prevent foreign objects from flowing into the lower track. The second dust-proof brush at the bottom of the lower track effectively cleans the support plate at the bottom of the lower track, thereby achieving all-round cleaning of multiple tracks, effectively ensuring the cleaning effect and cleaning efficiency, and no manual cleaning is required by staff.

[0028] 3) The setting position and setting structure of the guide plate in the utility model are reasonable. The guide plate is an arc-shaped plate. A guide groove is formed between the guide plate and the fixed seat. The setting of the guide groove is conducive to ensuring the flow of foreign matter. The end of the guide plate on the same side as the recess is closer to the first dustproof brush, which can effectively guide foreign matter on the upper track to prevent foreign matter from falling onto the lower track.

[0029] 4) In the utility model, a second dust-proof brush is arranged on the bottom side of the fixing seat, and the second dust-proof brush cleans the foreign matter that falls on the surface of the support plate below the lower track, so that the foreign matter is kept away from the lower track and does not gather at the bottom of the track, which is beneficial to ensure the cleaning effect of the lower track.

[0030] 5) The first baffle in the utility model is a U-shaped first baffle, the width of which is greater than or equal to the width of the track, and will not hinder the movement of the processing equipment along the track. The contact area between the U-shaped first baffle and the track is the largest, and foreign objects are fully and effectively blocked.

[0031] 6) In the utility model, the processing equipment is installed with a fixed seat, and the fixed seat is provided with a first recess and a second recess. The first recess is provided with a first baffle plate, which can effectively prevent foreign objects from entering the track matched with it, and / or, the foreign objects falling on the track surface are cleaned by a first dust-proof brush, and the foreign objects are effectively guided by the guide plate to keep the track surface clean, thereby ensuring that the processing equipment moving along the track has a high stability and avoiding the problem of vibration of the processing equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0033] Figure 1 It is a schematic diagram of a track foreign matter removing device according to one or more embodiments of the utility model.

[0034] Figure 2 It is a schematic diagram of a track foreign matter removing device installed on processing equipment according to one or more embodiments of the utility model.

[0035] In the figure: the distances or sizes between parts are exaggerated to show the positions of various parts, and the schematic diagram is for reference only.

[0036] Among them: 1. mounting hole, 2. upper first baffle, 3. first dust-proof brush, 4. guide plate, 5. lower first baffle, 6. second dust-proof brush, 7. processing equipment, 8. fixing seat, 9. track, 10. first recess, 11. second recess, 12. second baffle. DETAILED DESCRIPTION

[0037] It should be noted that the following detailed descriptions are all illustrative and are intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.

[0038] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless otherwise explicitly stated in the present invention, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "include" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or their combinations;

[0039] As introduced in the background technology, there is a problem in the prior art that foreign objects easily enter the track and are difficult to remove. In order to solve the above technical problem, the utility model proposes a foreign object removing device for the track.

[0040] Embodiment 1

[0041] In a typical implementation of the present invention, reference is made to Figure 1 As shown, a foreign body removal device for rails includes a fixing seat 8, a plurality of mounting holes 1 are arranged on the surface of the fixing seat 8, and the fixing seat 8 can be arranged at multiple locations, such as 3 locations, and the spacing between two adjacent mounting holes 1 is set. The mounting holes can be threaded holes or through holes. Bolts pass through the mounting holes 1 and the openings corresponding to the processing equipment, so that the fixing seat is installed on the processing equipment 7 through the mounting holes 1;

[0042] The fixed seat is provided with a plurality of first recesses 10 and second recesses 11 which can be adapted to the track 9. The first recesses and the second recesses are inserted into the corresponding track 9 from the track width direction. A first baffle is provided on the inner wall of the first recess 10 to prevent foreign objects from entering the track. Both sides of the first baffle protrude from the surface of the fixed seat. The fixed seat 8 is provided with a second recess 11 on the side of the first recess 10. A first dust-proof brush 3 is provided at the second recess 11. The first dust-proof brush is provided to remove foreign objects on the surface of the track during the operation of the processing equipment. The fixed seat is provided with a guide plate 4 on one side of the first dust-proof brush. The guide plate 4 extends from the side where the first dust-proof brush of the fixed seat is located to the other side of the fixed seat.

[0043] It is easy to understand that the depth of the first recess 10 is smaller than the width of the fixing seat 8, and the first baffle arranged on the inner wall of the first recess is a U-shaped first baffle. The contact area between the U-shaped first baffle and the track is the largest, and foreign objects can be fully and effectively blocked. The width of the U-shaped first baffle is greater than or equal to the width of the track.

[0044] Among them, when the width of the U-shaped first baffle is the same as the width of the track, the material of the U-shaped first baffle is rubber material or other soft material; or, in some examples, the width of the U-shaped first baffle is 0.5-1.5mm larger than the width of the track it matches, so as to effectively prevent foreign objects from entering the corresponding track and will not hinder the movement of processing equipment along the track.

[0045] Specifically, the fixing seat 8 is a fixing plate, and the first baffle is 5-20 mm thicker than the fixing plate to effectively prevent foreign matter from entering the track.

[0046] In this embodiment, the first recess 10 is provided at two locations, and the distance between the two first recesses 10 is the same as the distance between the upper and lower tracks corresponding to the processing equipment, so that the upper first recess is provided with an upper first baffle 2, and the lower first recess is provided with a lower first baffle 5, the second recess 11 is located between the two first recesses 10, and the guide plate 4 is located between the second recess and the lower first recess, the upper first recess cooperates with the upper track, and the lower first recess cooperates with the lower track to achieve the respective blocking of foreign objects on the upper and lower tracks; the second recess cooperates with the middle track to clean the foreign objects falling on the surface of the middle track, and the guide plate guides the foreign objects so that the foreign objects move in the direction away from the track;

[0047] The second recess 11 is located below the first recess 10 on the upper side, and the distance between the end of the guide plate 4 close to the second recess and the second recess is smaller than the distance between the guide plate and the first recess on the lower side, so as to timely guide the foreign matter cleaned by the first dust-proof brush to prevent the foreign matter from entering the lower track.

[0048] In this embodiment, the guide plate 4 extends from the side where the first dust-proof brush 3 of the fixed seat is located to the other side of the fixed seat, the length of the guide plate 4 is greater than the width of the fixed seat, the end side of the guide plate is aligned with the side of the fixed seat, and the side of the guide plate away from the fixed seat is bent so that a guide groove is formed between the guide plate and the fixed seat;

[0049] Specifically, the guide plate 4 is an arc-shaped plate, and the center of the guide plate is arranged toward the side of the fixing seat away from the first recess, so that the setting of the guide groove conforms to the movement trajectory of the foreign matter, which is conducive to guiding the foreign matter out.

[0050] In this embodiment, first dust-proof brushes 3 are arranged on both sides of the second recess, and the two first dust-proof brushes 3 are set at a distance. The two first dust-proof brushes 3 are respectively located above and below the middle track. A second baffle is arranged between the first dust-proof brushes on both sides of the second recess, and the second baffle protrudes from the fixed seat to prevent foreign objects from entering the middle track from the side of the track.

[0051] In addition, a second dust-proof brush 6 is fixed to the end side of the first recess near the lower side of the fixing seat. The second dust-proof brush 6 is located on the bottom side of the fixing seat 8 and can clean foreign matter on the surface of the support plate below the lower track without gathering at the bottom of the track, which is beneficial to ensure the cleaning effect of the lower track.

[0052] It should be explained that the first dustproof brush 3 and the second dustproof brush 6 have the same structure and can both adopt existing dustproof brushes. The dustproof brushes can be fastened to the side of the second recess of the fixing seat by bolts, or fastened to the bottom of the fixing seat by bolts.

[0053] Specifically, refer to Figure 2 As shown, the fixed seat 8 is installed on the processing equipment 7 through the mounting hole 1. The fixed seat moves with the movement of the processing equipment 7 (the gantry moves along the track). The fixed seat can be specifically fixed to the gantry of the processing equipment. During the movement of the track foreign matter removing device, the two first baffles arranged at the upper and lower positions play the function of blocking foreign matter from entering the upper and lower tracks. When the foreign matter does not enter the upper track, it will fall to the middle track, and the middle track will be cleaned by the first dust-proof brush inserted into the second recess of the middle track. The cleaned foreign matter slides to the outside of the processing equipment 7 along the guide groove formed at the guide plate, and foreign matter is also prevented from flowing into the lower track. The second dust-proof brush located at the bottom of the fixed seat cleans the foreign matter under the lower track to the edge of the track, thereby cleaning the track surface of the equipment and preventing foreign matter from being drawn into the driving mechanism of the processing equipment with the operation of the processing equipment, causing wear of the driving mechanism.

[0054] The foreign matter removing device provided in this embodiment can be connected to the processing equipment with a fixed seat to engage the first recess with the track. The first baffle is located on the inner side wall of the first recess and protrudes from the first recess. The fixed seat moves with the movement of the processing equipment, and can effectively block foreign matter from entering the upper and lower tracks. Foreign matter that does not enter the track may fall on the middle track. The first dust-proof brush at the second recess can effectively remove foreign matter from the surface of the track. The removed foreign matter flows out through the guide plate. The second dust-proof brush can clean foreign matter on the surface of the support plate below the track, thereby ensuring the cleanliness of the track and the surface of the support plate at its bottom, and effectively preventing foreign matter from entering the driving device.

[0055] Embodiment 2

[0056] The difference between this embodiment and the first embodiment is that the fixing seat is provided with three second recesses, which respectively cooperate with the corresponding tracks, first dustproof brushes are respectively provided on both sides of each second recess, and the second recess is provided with a second baffle on the side of the track.

[0057] Embodiment 3

[0058] The difference between this embodiment and the first embodiment is that the fixing seat is provided with the same number of recesses as the track, which may be 4 or 5 or other numbers, and a second recess is provided between two adjacent first recesses, or all recesses are second recesses, and a first dust-proof brush is provided at the second recess.

[0059] Embodiment 4

[0060] The present embodiment provides a processing equipment, which adopts a track foreign matter removing device as described in the first, second or third embodiment, wherein the fixed seat is fixed at a fixed position of the processing equipment, the first recess is engaged with the track, and the fixed seat is provided with the first recess, which can effectively prevent foreign matter from entering the track, and the foreign matter is cleaned by the first dustproof brush, and the foreign matter is effectively guided by the guide plate, thereby ensuring that the processing equipment moving along the track has a high stability and avoiding the problem of vibration of the processing equipment.

[0061] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A foreign body removal device for track, characterized in that: It includes a fixed seat, which can be connected to the processing equipment. The fixed seat is provided with a plurality of recesses, which are inserted into the side of the track. The inner wall of the recess is provided with a first baffle to prevent foreign matter from entering the track, and / or, the inner wall of the recess is provided with a first dust-proof brush to remove foreign matter on the surface of the track during the operation of the processing equipment. The first baffle and / or the first dust-proof brush protrude from the fixed seat. The fixed seat is provided with a guide plate on one side of the first dust-proof brush, and the guide plate extends from the side where the first dust-proof brush of the fixed seat is located to the other side of the fixed seat.

2. A track foreign matter removal device according to claim 1, characterized in that: The guide plate is bent at one side away from the fixing seat so that a guide groove is formed between the guide plate and the fixing seat; The guide plate extends from the side where the first dust-proof brush of the fixing seat is located to the other side of the fixing seat.

3. A track foreign matter removal device according to claim 1, characterized in that: The guide plate is a curved plate; The center of the guide plate is arranged toward the side of the fixing seat away from the recess, so as to effectively guide foreign matter to the side of the fixing seat away from the recess.

4. A track foreign matter removal device according to claim 1, characterized in that: The recess where the first baffle is provided is a first recess, and the recess where the first dustproof brush is provided is a second recess. The first recess and the second recess are spaced apart, and the first dustproof brushes are provided on both sides of the second recess.

5. A track foreign matter removal device according to claim 4, characterized in that: There are at least two first recesses, the second recess is located between two adjacent first recesses, and the guide plate is located between the second recess and the first recess adjacent to the second recess and at the lower side thereof.

6. A track foreign matter removal device according to claim 5, characterized in that: The distance between one end of the guide plate close to the second recess and the second recess is smaller than the distance between the guide plate and the first recess adjacent to the guide plate.

7. A track foreign matter removal device according to claim 1, characterized in that: The fixing seat is fixed with a second dust-proof brush at the end side close to the guide plate.

8. The track foreign matter removing device according to claim 1, characterized in that: A plurality of mounting holes are arranged on the surface of the fixing seat.

9. The track foreign matter removing device according to claim 1, characterized in that: The first baffle is a U-shaped first baffle, and the width of the U-shaped first baffle is greater than or equal to the width of the track; The depth of the recess is smaller than the width of the fixing seat.

10. A processing equipment, characterized in that: A foreign body removing device for a track according to any one of claims 1 to 9 is adopted, wherein the fixing seat is fixed to a fixing position of a processing device, and the recess cooperates with the track from a side of the track.