Finish machining equipment for cylinder body
By designing a finishing equipment for cylinder blocks, using technical means such as internal support structures and hydraulic push rods, the problem of inefficient processing efficiency caused by the inability to adjust the integrity of the grinding wheel in the prior art is solved, and high-precision and high-efficiency cylinder grinding is achieved.
Patent Information
- Application Number
- CN202421401838.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-19
AI Technical Summary
In the prior art, the grinding wheel used for polishing the engine cylinder block cannot be effectively adjusted intact, resulting in low processing efficiency when facing different cylinder blocks.
A finishing equipment for cylinder blocks is designed, including a base, a machining part body, a grinding assembly and a driving structure. The grinding assembly matches the internal dimensions of the piston hole through the inner support structure, and achieves precise polishing of the inside of the piston hole through the cooperation of the hydraulic push rod and the servo motor.
Through this equipment, processing errors can be reduced, polishing accuracy and efficiency can be improved, and high-quality surface treatment inside the piston hole can be ensured.
Smart Images

Figure CN222680444U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile processing, in particular to a finishing device for a cylinder body. Background Art
[0002] An engine is a machine that can convert other forms of energy into mechanical energy. It is widely used in various power generating devices, and engines are more common in the automotive field. The engine block is the skeleton of the engine and the installation basis for various mechanisms and systems of the engine. It is usually cast from high-quality gray cast iron or aluminum alloy and bears various loads of the engine. Therefore, the engine block should have sufficient strength and rigidity.
[0003] There are many holes inside the engine block, and the purposes of these holes are different. Some of the holes cooperate with the piston to transmit power. In order to have a good sealing effect, the inner walls of these holes are usually smooth. When grinding in the prior art, a grinding wheel is generally used to remove the corresponding burrs and make it smoother. However, when grinding different engine blocks, due to the integrity of the grinding wheel, effective adjustment cannot be made, which affects the processing efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide a finishing device for a cylinder body, so as to solve the problem that in the prior art, a grinding wheel is generally used for grinding to remove corresponding burrs and make it smoother, but when grinding different engine cylinder bodies, due to the integrity of the grinding wheel, effective adjustment cannot be performed, which affects the processing efficiency.
[0005] The utility model provides the following technical solutions: a finishing device for a cylinder body, comprising a base and a workpiece body, the upper top of the base is symmetrically fixedly connected with side plates, the upper top of the side plates is fixedly connected with a top plate, the outer side wall of the top plate is fixedly connected with an L-shaped plate, the workpiece body is arranged at the upper top of the base, the outer side wall of the workpiece body is provided with a piston hole that cooperates with a piston, limited position feet are arranged at the four corners of the upper top of the workpiece body, the lower bottom end of the L-shaped plate is provided with a grinding component for processing the inside of the piston hole, and the lower bottom end of the L-shaped plate is provided with a driving structure for driving the grinding component to move.
[0006] By adopting the above scheme, the grinding assembly is arranged at the lower bottom end of the L-shaped plate. When the main body of the workpiece is placed, the inside of the piston hole can be directly processed, which reduces the error transmission during the processing and improves the processing accuracy. The grinding assembly is driven to move by the driving structure, thereby realizing comprehensive processing of the inside of the piston hole and improving the processing efficiency.
[0007] As a preferred embodiment of the above technical solution, the driving structure includes a first hydraulic push rod slidably connected to the inner bottom end of the L-shaped plate, the outer wall of the first hydraulic push rod is fixedly sleeved with a fixed sleeve, the inner side wall of the L-shaped plate is fixedly connected with a second hydraulic push rod, the telescopic end of the second hydraulic push rod is fixedly connected to the outer wall of the fixed sleeve, the telescopic end of the first hydraulic push rod is fixedly connected to a connecting plate, and the grinding assembly is arranged at the lower bottom end of the connecting plate.
[0008] By adopting the above scheme, the position and movement of the grinding assembly in the L-shaped plate can be accurately controlled by using the first hydraulic push rod and the second hydraulic push rod in cooperation. The first hydraulic push rod is directly responsible for the telescopic movement of the grinding assembly, while the second hydraulic push rod fixes and assists in positioning the first hydraulic push rod through the fixing sleeve to ensure its stability and accuracy during the movement.
[0009] As a preferred embodiment of the above technical solution, the grinding assembly includes an internal support structure that matches the internal size of the piston hole, a grinding part and a separation structure, the separation structure includes a servo motor fixedly connected to the lower end of the connecting plate, the output end of the servo motor is fixedly connected to a driving rod, the outer wall of the driving rod is slidably connected to the second chuck, the outer wall of the driving rod is located on one side of the second chuck and is rotatably connected to the first chuck, and the end of the first chuck is fixedly connected to a three-jaw clamping plate.
[0010] By adopting the above scheme, the internal support structure in the grinding assembly is designed according to the internal dimensions of the piston hole, which can ensure close fit with the piston hole during the processing, thereby improving the processing accuracy. The combined use of the internal support structure and the grinding part can effectively remove burrs, particles and unevenness inside the piston hole in a short time, thereby improving the processing quality. The separation structure can independently control the internal support structure to work.
[0011] As a preferred embodiment of the above technical solution, the separation structure also includes a sleeve rotatably connected to the outer wall of the driving rod, the end of the sleeve is fixedly connected to a third chuck clamped with the second chuck, and the outer wall of the sleeve is provided with a thread.
[0012] With the above solution, after the second chuck is engaged with the third chuck, since the second chuck is slidably connected to the driving rod, when the driving rod rotates, the second chuck can be driven to rotate, and at this time, the sleeve can be driven to rotate.
[0013] As a preferred embodiment of the above technical solution, the internal support structure includes a connecting sleeve arranged on the outer wall of the sleeve, the inner wall end of the connecting sleeve is rotatably connected with a threaded sleeve and a bearing symmetrical to the threaded sleeve, the bearing is rotatably connected to the sleeve, and a plurality of fixed plates are arranged in a circular array on the outer wall of the connecting sleeve, and a plurality of fixed brackets are fixedly connected to the outer wall of the connecting sleeve and the lower bottom end of the fixed plate, and the inner side walls of every two of the fixed brackets are rotatably connected with connecting rods.
[0014] By adopting the above scheme, the threaded sleeve can be adjusted to achieve the expansion and contraction of the connecting sleeve on the outer wall of the sleeve, so as to adapt to piston holes of different sizes. The fixed plate and fixed bracket arranged in a circular array, and their rotational connection with the connecting rod, further enhance the adaptability of the internal support structure, so that it can adapt to various irregular or uneven workpiece shapes. The rotational connection between the bearing and the sleeve can also move linearly on the outer wall of the sleeve.
[0015] As a preferred embodiment of the above technical solution, the end of the fixed plate is slidably connected to the inside of the three-jaw clamping plate, and the grinding part includes a grinding cam fixedly connected to the outer side wall of the fixed plate.
[0016] By adopting the above scheme, when the connecting sleeve moves driven by the threaded sleeve, the fixed plate will cooperate with the three-jaw clamping plate due to the extrusion of the fixed bracket and the connecting rod, so that the fixed plate can move in an upward state, thereby achieving outward expansion, and the grinding cam contacts the inside of the piston hole. When the grinding cam rotates, the grinding effect can be achieved.
[0017] As a preferred embodiment of the above technical solution, the upper top of the top plate is fixedly connected to a plurality of cylinders, the telescopic ends of the cylinders are fixedly connected to gas rods that apply pressure to the limiting feet, the upper top of the base is fixedly connected to a plurality of fixed seats, the upper top of the fixed seats is symmetrically fixedly connected to a top seat that contacts the lower bottom end of the workpiece body, and the upper top of the base is symmetrically fixedly connected to a turntable on one side of the fixed seat.
[0018] By adopting the above solution, the top seat on the fixed seat contacts the lower end of the workpiece body, providing stable support for the workpiece. At the same time, the pressure exerted by the gas rod on the limit foot can further ensure the stability of the position of the workpiece during the processing, reducing the processing error caused by the movement of the workpiece.
[0019] Compared with the prior art, the beneficial effects of the utility model are:
[0020] In the utility model, by providing a grinding component, during use, the internal support structure can be adjusted according to the internal size of the piston hole of the workpiece body, so as to better perform the grinding. During the grinding process, the internal support structure will always fit the inside of the piston hole to avoid the generation of grinding dead angles. Before use, the grinding component will be cooperated with the separation structure to realize the movement of the internal support structure. During the grinding process, the grinding component is also driven to work by the servo motor and the separation structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of a finishing equipment for cylinder body;
[0022] Figure 2 It is a schematic diagram of the structure of the base connecting the side plate and the top plate in a finishing equipment for a cylinder body;
[0023] Figure 3 It is a schematic diagram of a workpiece main body limiting structure in a finishing equipment for a cylinder body;
[0024] Figure 4 It is a schematic diagram of the main structure of a workpiece in a finishing equipment for a cylinder body;
[0025] Figure 5 It is a schematic diagram of a driving structure of a grinding component in a finishing device for a cylinder body;
[0026] Figure 6 The present invention is a schematic diagram of the main body splitting structure of a workpiece in a finishing equipment for a cylinder body.
[0027] In the figure: 1. base; 11. side plate; 12. top plate; 13. L-shaped plate; 2. cylinder; 21. gas rod; 22. fixed seat; 23. top seat; 24. turntable; 3. workpiece body; 31. piston hole; 32. limit foot; 4. first hydraulic push rod; 41. fixed sleeve; 42. second hydraulic push rod; 43. connecting plate; 5. servo motor; 51. drive rod; 52. first chuck; 53. second chuck; 54. third chuck; 55. three-jaw clamping plate; 6. sleeve; 61. connecting sleeve; 62. fixed bracket; 63. connecting rod; 64. threaded sleeve; 65. bearing; 66. fixed plate; 67. polishing cam. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0029] like Figure 1 , Figure 2 and Figure 4 As shown, the utility model provides a technical solution: a finishing equipment for a cylinder body, comprising a base 1 and a workpiece body 3, the upper top of the base 1 is symmetrically fixedly connected with a side plate 11, the upper top of the side plate 11 is fixedly connected with a top plate 12, the outer side wall of the top plate 12 is fixedly connected with an L-shaped plate 13, the workpiece body 3 is arranged at the upper top of the base 1, the outer side wall of the workpiece body 3 is provided with a piston hole 31 that cooperates with the piston, limited position feet 32 are arranged at the four corners of the upper top of the workpiece body 3, the lower bottom end of the L-shaped plate 13 is provided with a grinding component for processing the inside of the piston hole 31, so as to remove burrs and other impurities inside the piston hole 31, and the lower bottom end of the L-shaped plate 13 is provided with a driving structure for driving the grinding component to move.
[0030] like Figure 1 , Figure 2 and Figure 5 As shown, the driving structure includes a first hydraulic push rod 4 slidably connected to the inner bottom end of the L-shaped plate 13, the outer wall of the first hydraulic push rod 4 is fixedly sleeved with a fixed sleeve 41, the inner side wall of the L-shaped plate 13 is fixedly connected with a second hydraulic push rod 42, the telescopic end of the second hydraulic push rod 42 is fixedly connected to the outer wall of the fixed sleeve 41, the telescopic end of the first hydraulic push rod 4 is fixedly connected with a connecting plate 43, the connecting plate 43 and the grinding assembly can be driven to move horizontally and vertically through the telescopic ends of the two hydraulic push rods, so as to better perform processing operations, and the grinding assembly is arranged at the lower bottom end of the connecting plate 43.
[0031] like Figure 5 and Figure 6 As shown, the grinding assembly includes an internal support structure, a grinding part and a separation structure that match the internal size of the piston hole 31. The separation structure includes a servo motor 5 fixedly connected to the lower bottom end of the connecting plate 43. The output end of the servo motor 5 is fixedly connected to a driving rod 51. The outer wall of the driving rod 51 is slidably connected to a second chuck 53. The second chuck 53 moves linearly on the outer wall of the driving rod 51, but when the driving rod 51 rotates, it can also drive the second chuck 53 to rotate. The outer wall of the driving rod 51 is located on one side of the second chuck 53 and is rotatably connected to a first chuck 52. The end of the first chuck 52 is fixedly connected to a three-claw clamping plate 55. The separation structure also includes a sleeve 6 rotatably connected to the outer wall of the driving rod 51. The end of the sleeve 6 is fixedly connected to a third chuck 54 that is clamped with the second chuck 53. The outer wall of the sleeve 6 is provided with a thread.
[0032] like Figure 1 and Figure 2 As shown, the internal support structure includes a connecting sleeve 61 arranged on the outer wall of the sleeve 6, and the inner wall end of the connecting sleeve 61 is rotatably connected with a threaded sleeve 64 and a bearing 65 symmetrical to the threaded sleeve 64. When the connecting sleeve 61 moves through the threaded sleeve 64, the bearing 65 will pull the connecting sleeve 61 to move linearly. The bearing 65 is rotatably connected to the sleeve 6, and a plurality of fixed plates 66 are arranged in a circular array on the outer wall of the connecting sleeve 61. The outer wall of the connecting sleeve 61 and the lower bottom end of the fixed plate 66 are fixedly connected with a plurality of fixed brackets 62, and the inner side walls of every two fixed brackets 62 are rotatably connected with a connecting rod 63. The end of the fixed plate 66 is slidably connected to the inside of the three-claw clamping plate 55. By squeezing the three-claw clamping plate 55 by the fixed plate 66, the fixed plate 66 can be made to move linearly upward, so as to realize the internal support operation of the piston hole 31. The grinding part includes a grinding cam 67 fixedly connected to the outer side wall of the fixed plate 66.
[0033] like Figure 1 and Figure 3As shown, the upper top of the top plate 12 is fixedly connected to a plurality of cylinders 2, the telescopic end of the cylinder 2 is fixedly connected to a gas rod 21 for applying pressure to the limit foot 32, the upper top of the base 1 is fixedly connected to a plurality of fixed seats 22, the upper top of the fixed seat 22 is symmetrically fixedly connected to a top seat 23 in contact with the lower bottom end of the workpiece body 3, and the upper top of the base 1 is symmetrically fixedly connected to a turntable 24 on one side of the fixed seat 22.
[0034] Working principle: When in use, the bottom surface of the workpiece body 3 is brought into contact with the top seat 23 set on the top of the fixed seat 22 through the lifting machine, and then in order to stabilize it, the multiple cylinders 2 set on the top of the top plate 12 can be started. At this time, the telescopic end of the cylinder 2 drives the gas rod 21 to contact with the piston hole 31 at the top of the workpiece body 3, thereby realizing the limitation of the workpiece body 3, and then the inside of the piston hole 31 can be polished. The telescopic end of the second hydraulic push rod 42 pushes the fixed sleeve 41 and the first hydraulic push rod 4 to move. In this process, in order to ensure the stable movement of the first hydraulic push rod 4, the top of the first hydraulic push rod 4 is slidably connected with the inner top of the L-shaped plate 13. Then, when the first hydraulic push rod 4 moves to the corresponding position, the telescopic end of the first hydraulic push rod 4 will drive the connecting plate 43 to move downward, so that the center of the grinding assembly is aligned with the center of the piston hole 31. First, it is necessary to adjust the internal support structure according to the internal size of the piston hole 31, and move the second chuck manually. 53, so that the second chuck 53 is clamped with the third chuck 54, and in this process, bolts are needed to be tightened, and then the servo motor 5 drives the driving rod 51 and the second chuck 53 to rotate, and the second chuck 53 drives the third chuck 54 and the sleeve 6 to rotate. When the sleeve 6 rotates, the threaded sleeve 64 will move on the outer wall of the sleeve 6, thereby driving the connecting sleeve 61 to move. Since the end of the bearing 65 is located inside the three-claw clamping plate 55, at this time, with the cooperation of the fixed bracket 62 and the connecting rod 63, the fixing plate 66 and the grinding cam 67 can be expanded outward. When the grinding cam 67 contacts the inner wall of the piston hole 31, the second chuck 53 is disconnected from the third chuck 54 and connected to the first chuck 52. When the driving rod 51 rotates again, driven by the second chuck 53 and the first chuck 52, the three-claw clamping plate 55 will drive the fixing plate 66 to rotate, thereby realizing that the grinding cam 67 grinds the inside of the piston hole 31.
[0035] The above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it.
Claims
1. A finishing device for a cylinder body, comprising a base (1) and a workpiece body (3), characterized in that: The upper top of the base (1) is symmetrically fixedly connected to a side plate (11), the upper top of the side plate (11) is fixedly connected to a top plate (12), the outer side wall of the top plate (12) is fixedly connected to an L-shaped plate (13), the processing part body (3) is arranged at the upper top of the base (1), the outer side wall of the processing part body (3) is provided with a piston hole (31) that cooperates with the piston, the upper top of the processing part body (3) is provided with limiting feet (32) at four corners, the lower bottom of the L-shaped plate (13) is provided with a grinding component for processing the inside of the piston hole (31), and the lower bottom of the L-shaped plate (13) is provided with a driving structure for driving the grinding component to move.
2. A finishing device for a cylinder body according to claim 1, characterized in that: The driving structure comprises a first hydraulic push rod (4) slidably connected to the inner bottom end of the L-shaped plate (13); the outer wall of the first hydraulic push rod (4) is fixedly sleeved with a fixed sleeve (41); the inner side wall of the L-shaped plate (13) is fixedly connected with a second hydraulic push rod (42); the telescopic end of the second hydraulic push rod (42) is fixedly connected to the outer wall of the fixed sleeve (41); the telescopic end of the first hydraulic push rod (4) is fixedly connected to a connecting plate (43); and the grinding assembly is arranged at the lower bottom end of the connecting plate (43).
3. A finishing device for a cylinder body according to claim 2, characterized in that: The grinding assembly comprises an inner support structure matched with the internal dimensions of the piston hole (31), a grinding portion and a separation structure, the separation structure comprises a servo motor (5) fixedly connected to the lower end of the connecting plate (43), the output end of the servo motor (5) is fixedly connected to a driving rod (51), the outer wall of the driving rod (51) is slidably connected to a second chuck (53), the outer wall of the driving rod (51) is located at one side of the second chuck (53) and is rotatably connected to a first chuck (52), and the end of the first chuck (52) is fixedly connected to a three-claw clamping plate (55).
4. A finishing device for a cylinder body according to claim 3, characterized in that: The separation structure further comprises a sleeve (6) rotatably connected to the outer wall of the driving rod (51), the end of the sleeve (6) being fixedly connected to a third chuck (54) engaged with the second chuck (53), and the outer wall of the sleeve (6) being provided with a thread.
5. The finishing equipment for cylinder body according to claim 3, characterized in that: The inner support structure comprises a connecting sleeve (61) arranged on the outer wall of the sleeve (6); the inner wall end of the connecting sleeve (61) is rotatably connected to a threaded sleeve (64) and a bearing (65) symmetrical to the threaded sleeve (64); the bearing (65) is rotatably connected to the sleeve (6); a plurality of fixing plates (66) are arranged in an annular array on the outer wall of the connecting sleeve (61); a plurality of fixing brackets (62) are fixedly connected to the outer wall of the connecting sleeve (61) and the lower bottom end of the fixing plate (66); and the inner side walls of every two fixing brackets (62) are rotatably connected to connecting rods (63).
6. A finishing device for a cylinder body according to claim 5, characterized in that: The end of the fixed plate (66) is slidably connected to the inside of the three-jaw clamping plate (55), and the grinding part includes a grinding cam (67) fixedly connected to the outer side wall of the fixed plate (66).
7. The finishing equipment for cylinder body according to claim 1, characterized in that: The top end of the top plate (12) is fixedly connected to a plurality of cylinders (2), the telescopic end of the cylinder (2) is fixedly connected to a gas rod (21) for applying pressure to the limit foot (32), the top end of the base (1) is fixedly connected to a plurality of fixed seats (22), the top end of the fixed seat (22) is symmetrically fixedly connected to a top seat (23) in contact with the bottom end of the workpiece body (3), and the top end of the base (1) is symmetrically fixedly connected to a turntable (24) located on one side of the fixed seat (22).