Device for punching buttonholes in weaving process of anti-aging sunshade net

By designing an automated device including punching parts and winding parts, the problems of low efficiency and hazards to staff in the prior art of sunshade net buckling are solved, and efficient and automated buckling processing is achieved.

CN222681148UActive Publication Date: 2025-03-28YUTIAN COUNTY XINXINGDA NET IND CO LTD
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Patent Information

Application Number
CN202421491867.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-03-28
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing anti-aging sunshade device for the buttoning device during the braiding process cannot achieve automatic processing, resulting in low processing efficiency and harmful to the staff.

Method used

A device including a hole punching component and a winding component is designed. The hole punching component is threaded to the winding component, and an automatic fastening hole is realized on the edge of the sunshade net by using a driving motor and a control panel.

Benefits of technology

Automatically tapping the edge of the sunshade net is achieved, which improves processing efficiency and reduces the harm to the staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of sunshade net processing, and discloses a device for punching buttonholes in the weaving process of an anti-aging sunshade net, which comprises a punching part and a rolling part, and the punching part is symmetrically mounted on the upper surface of the rolling part in a sliding manner; the punching part comprises a punching table, a punching device, a button punching machine and a feeding disc, the feeding disc is arranged on the outer surface of the upper portion of the button punching machine, the punching table is fixedly installed at the bottom end of the button punching machine, the punching device is arranged in the button punching machine and located over the punching table, and the sleeving pipe is welded to the outer surface of the bottom of the button punching machine. According to the automatic buttonhole punching device for the edge of the sunshade net, through matched operation of the punching component and the winding component, buttonholes can be automatically punched in the edge of the sunshade net, harm to workers is reduced, and the machining efficiency of machining the buttonholes in the edge of the sunshade net is improved.
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Description

Technical Field

[0001] The utility model relates to the field of sunshade net processing, in particular to a device for punching buttonholes in an anti-aging sunshade net during the weaving process. Background Art

[0002] Anti-aging sunshade net is a special agricultural plastic covering material, which is designed to improve the durability and long-term stability of outdoor use. The main features of anti-aging sunshade net are: protection from the scorching sun, the impact of heavy rain, the harm of high temperature and the spread of pests and diseases. It can block light, rain, moisturize and cool down. At the same time, it has a certain effect of heat preservation and humidification after covering in winter and spring.

[0003] When the sunshade net is in use, it needs to be fixed on a bracket or other structure to provide a continuous shading effect. In order to be able to fix the sunshade net on a bracket or other structure, it is necessary to punch grommets on the edge of the sunshade net. Grommets (or keyholes) are made to facilitate the passage of ropes or other fixing materials through the edge of the sunshade net, thereby ensuring that the sunshade net can be firmly fixed in the desired position. When punching grommets on the edge of the sunshade net, a device for punching grommets on the edge of the sunshade net is needed, so that grommets can be processed on the edge of the sunshade net;

[0004] However, the existing device for making buttonholes in the weaving process of the anti-aging sunshade net requires manual processing of the edges of the sunshade net in sequence when in use, and it is impossible to continuously and efficiently and automatically process buttonholes on the edges of the anti-aging sunshade net. In addition, the sunshade net is manually moved under the processing equipment, which is easy to cause potential harm to the hands of the workers. In addition, the sunshade net will accumulate at the edge of the processing equipment when making buttonholes, surrounding the workers, which is easy to cause personal injury to the workers in the event of an accident. Therefore, the existing device for making buttonholes in the sunshade net cannot meet people's usage needs. Utility Model Content

[0005] The purpose of the utility model is to provide a device for making buttonholes in the weaving process of an anti-aging sunshade net, so as to solve the following technical problems:

[0006] How to automatically make holes on the edge of the sunshade net to reduce hazards to workers;

[0007] How to improve the processing efficiency of buttonholes on the edge of sunshade nets.

[0008] The purpose of the utility model can be achieved through the following technical solutions: a device for punching buttonholes in the weaving process of an anti-aging sunshade net, comprising: a punching component and a winding component, wherein the punching component is symmetrically slidably mounted on the upper surface of the winding component;

[0009] The punching component includes a punching table, a punch, a button machine and a loading tray, wherein the loading tray is arranged on the upper outer surface of the button machine, the punching table is fixedly installed at the bottom end of the button machine, the punch is arranged inside the button machine and is located directly above the punching table, the sleeve is welded to the bottom outer surface of the button machine, and a threaded hole is opened at the center of the bottom surface of the button machine;

[0010] The winding component includes a support roller rod, a support frame, a first drive motor, a second drive motor, a control panel, a limit slide rod and a threaded rod, the support roller rod is evenly rotated and clamped on the upper outer surface of the support frame, the limit slide rod is symmetrically installed on the inner center top of the support frame, the threaded rod is rotated and clamped on the inner top center of the support frame, the control panel is arranged on the top upper surface of one end of the support frame, the second drive motor is arranged on the upper center of one end face of the support frame, and the first drive motor is fixedly installed on the edge of one end face of the support frame;

[0011] The button-making machine is threadedly connected to the outer surfaces of both ends of the threaded rod through the threaded holes at the bottom. The threads on the outer surfaces of both ends of the threaded rod are symmetrically arranged. The button-making machine is slidably sleeved on the outer surface of the limiting sliding rod through a sleeve. One end of the second driving motor is fixedly connected to the threaded rod.

[0012] As a preferred solution of the utility model: limiting grooves are provided on the inner edge surfaces at both ends of the support frame, a winding shaft is connected to the inside of the limiting groove, limiting slide bars are welded to the centers of both ends of the winding shaft, one end of the first drive motor is fixedly connected to a transmission gear, and the transmission gear column is meshed and connected with the transmission gear at one end of the first drive motor inside the limiting groove.

[0013] As a preferred solution of the utility model: a limit rod is symmetrically arranged on the outer surface of the bottom of the button-fastening machine, and the outer surface of the limit rod is slidably engaged with a limit baffle.

[0014] As a preferred solution of the utility model: hooks are evenly arranged on the outer surfaces of both ends of the reel.

[0015] As a preferred solution of the utility model: the support roller rods are evenly arranged in an arc shape on the upper outer surface of the support frame.

[0016] As a preferred solution of the utility model: the height of the support roller rod at the center of the top of the support frame is flush with the height of the punching table.

[0017] As a preferred solution of the utility model: a friction layer is provided on the outer surface of the reel.

[0018] Beneficial effects of the utility model:

[0019] (1) The utility model can adjust the spacing between the punching components to adapt to sunshade nets of different widths by symmetrically arranging two groups of punching components on the top of the winding component, thereby ensuring the processing range of the sunshade net, and the winding component can roll up the sunshade net at a uniform speed, so that the punching component can process the edge of the sunshade net at a uniform speed, avoiding manual intervention and improving the processing efficiency of the sunshade net;

[0020] (2) The utility model can automatically punch holes on the edge of the sunshade net through the coordinated operation of the punching component and the winding component, thereby reducing hazards to workers and improving the processing efficiency of punching holes on the edge of the sunshade net. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The utility model is further described below in conjunction with the accompanying drawings.

[0022] Figure 1 It is a schematic diagram of the structure of the sunshade net eyelet punching device;

[0023] Figure 2 It is a schematic diagram of the punching component structure;

[0024] Figure 3 It is a schematic diagram of the winding component structure;

[0025] Figure 4 This is a schematic diagram of the disassembled structure of the winding component.

[0026] Description of the drawings: 1. Punching component; 2. Winding component; 11. Sleeve tube; 12. Threaded hole; 13. Punching table; 14. Punch; 15. Buttoning machine; 16. Loading tray; 17. Limit rod; 18. Limit baffle; 21. Support roller rod; 22. Support frame; 23. First drive motor; 24. Second drive motor; 25. Control panel; 26. Limit slide rod; 27. Threaded rod; 28. Transmission gear column; 29. ​​Winding shaft; 210. Limit groove. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-Figure 4 As shown, the utility model is a device for punching eyelets in the weaving process of an anti-aging sunshade net, comprising: a punching component 1 and a winding component 2, wherein the punching component 1 is symmetrically slidably mounted on the upper surface of the winding component 2;

[0029] The punching component 1 includes a punching table 13, a punch 14, a button machine 15 and a loading tray 16. The loading tray 16 is arranged on the upper outer surface of the button machine 15. The punching table 13 is fixedly installed at the bottom end of the button machine 15. The punch 14 is arranged inside the button machine 15 and is located directly above the punching table 13. The sleeve 11 is welded to the bottom outer surface of the button machine 15. A threaded hole 12 is opened at the center of the bottom surface of the button machine 15.

[0030] The winding component 2 includes a supporting roller rod 21, a supporting frame 22, a first driving motor 23, a second driving motor 24, a control panel 25, a limiting slide bar 26 and a threaded rod 27. The supporting roller rod 21 is evenly rotated and clamped on the upper outer surface of the supporting frame 22, the limiting slide bar 26 is symmetrically installed on the inner center top of the supporting frame 22, the threaded rod 27 is rotated and clamped on the inner top center of the supporting frame 22, the control panel 25 is arranged on the upper surface of the top of one end of the supporting frame 22, the second driving motor 24 is arranged on the upper center of one end face of the supporting frame 22, and the first driving motor 23 is fixedly installed on the edge of one end face of the supporting frame 22;

[0031] The button-making machine 15 is threadedly connected to the outer surfaces of both ends of the threaded rod 27 through the threaded hole 12 at the bottom. The threads on the outer surfaces of both ends of the threaded rod 27 are symmetrically arranged. The button-making machine 15 is slidably sleeved on the outer surface of the limiting slide rod 26 through the sleeve 11, and one end of the second drive motor 24 is fixedly connected to the threaded rod 27.

[0032] Limiting grooves 210 are provided on the inner edge surfaces at both ends of the support frame 22, and a winding shaft 29 is connected to the inside of the limiting groove 210. Limiting slide bars 26 are welded to the centers of both ends of the winding shaft 29. A transmission gear is fixedly connected to one end of the first drive motor 23, and a transmission gear column 28 is meshed and connected with the transmission gear at one end of the first drive motor 23 inside the limiting groove 210.

[0033] The utility model symmetrically arranges limit rods 17 on the bottom outer surface of the buckle machine 15, and the outer surface of the limit rods 17 is slidably engaged with the limit baffle 18, so that the limit baffle 18 can limit the two side ends of the pulled sunshade net, ensuring that the edges of the sunshade net are neatly processed and rolled up.

[0034] The utility model has hooks evenly arranged on the outer surfaces of both ends of the winding shaft 29, which can fix one end of the sunshade net on the outer surface of the winding shaft 29, and the supporting roller rod 21 is evenly arranged in an arc shape on the upper outer surface of the supporting frame 22, which can support the sunshade net and ensure smooth sliding of the sunshade net.

[0035] The height of the support roller rod 21 at the top center of the support frame 22 of the utility model is flush with the height of the punching platform 13, which can ensure that the sunshade net is pulled and slid without hindrance. A friction layer is provided on the outer surface of the winding shaft 29, which can increase the friction force of the winding shaft 29 on the winding of the sunshade net.

[0036] The working principle of the utility model is as follows: when punching holes on the edge of the sunshade net, first adjust the distance between the two groups of punching components 1 according to the width of the sunshade net, operate the control panel 25 to control the second drive motor 24 to drive the threaded rod 27 at one end to rotate synchronously, and the rotation of the threaded rod 27 will drive the punching machines 15 on the outer surfaces of the two ends to slide on the outside of the threaded rod 27 through the threaded holes 12, so that the two groups of punching machines 15 are close to each other, and the punching machines 15 will drive the limit baffles 18 connected to the outer surface to slide synchronously when sliding, until the distance between the two groups of limit baffles 18 is consistent with the width of the sunshade net, and then the staff needs to pull one end of the sunshade net, control the punching machine 15 to drive the punch 14 to punch holes on the edge of the sunshade net, until one end of the sunshade net is hung on the outer surface of the winding shaft 29 on one side of the support frame 22, and then control the first drive motor 23 to rotate, so that the first drive motor 23 drives the transmission gear column 28 meshing on the outer surface to rotate through the transmission gear at one end. 28 will drive the reel 29 to reel the sunshade net at a uniform speed, and at the same time, the punch 14 will evenly process the buttonholes on the edge of the sunshade net that slides at a uniform speed until the sunshade net is processed. When the button punch 15 controls the punch 14 to descend, the loading tray 16 will transport the buttons to the bottom of the punch 14. Under the punching of the punch 14, the buttons are fixed on the edge of the sunshade net to form buttonholes. When the button punch 15 slides, the sleeve tube 11 will slide on the outer surface of the limiting slide rod 26. The movement plays a limiting role on the sliding of the punching component 1. After the winding shaft 29 completes winding, the transmission gear columns 28 at both ends of the winding shaft 29 are taken out from the limiting groove 210, and then the two ends of the new winding shaft 29 are clamped in the limiting groove 210 to continue winding the sunshade net. Therefore, through the coordinated operation of the punching component 1 and the winding component 2, the edge of the sunshade net can be automatically punched, which reduces the harm to the staff and improves the processing efficiency of the buttonholes on the edge of the sunshade net.

[0037] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.

Claims

1. A device for punching eyelets in the weaving process of an anti-aging sunshade net, comprising: A punching component (1) and a winding component (2), wherein the punching component (1) is symmetrically slidably mounted on the upper surface of the winding component (2); The punching component (1) comprises a punching table (13), a punch (14), a button machine (15) and a loading plate (16); the loading plate (16) is arranged on the upper outer surface of the button machine (15); the punching table (13) is fixedly installed at the bottom end of the button machine (15); the punch (14) is arranged inside the button machine (15) and is located directly above the punching table (13); the sleeve (11) is welded to the bottom outer surface of the button machine (15); and a threaded hole (12) is opened at the center of the bottom surface of the button machine (15); The winding component (2) comprises a supporting roller rod (21), a supporting frame (22), a first driving motor (23), a second driving motor (24), a control panel (25), a limiting slide rod (26) and a threaded rod (27); the supporting roller rod (21) is evenly rotated and clamped on the upper outer surface of the supporting frame (22); the limiting slide rod (26) is symmetrically installed at the inner center top of the supporting frame (22); the threaded rod (27) is rotated and clamped at the inner top center of the supporting frame (22); the control panel (25) is arranged on the top upper surface of one end of the supporting frame (22); the second driving motor (24) is arranged on the upper center of one end face of the supporting frame (22); and the first driving motor (23) is fixedly installed on the edge of one end face of the supporting frame (22); The button-fastening machine (15) is threadedly connected to the outer surfaces of both ends of the threaded rod (27) through the threaded holes (12) at the bottom, and the threads on the outer surfaces of both ends of the threaded rod (27) are symmetrically arranged. The button-fastening machine (15) is slidably sleeved on the outer surface of the limiting slide rod (26) through the sleeve tube (11), and one end of the second drive motor (24) is fixedly connected to the threaded rod (27).

2. The device for making eyelets during the weaving process of an anti-aging sunshade net according to claim 1, characterized in that: The inner edge surfaces at both ends of the support frame (22) are provided with limiting grooves (210), the interior of the limiting grooves (210) is connected to a winding shaft (29), the centers of both ends of the winding shaft (29) are welded with limiting slide bars (26), one end of the first drive motor (23) is fixedly connected to a transmission gear, and the transmission gear column (28) is meshed and connected with the transmission gear at one end of the first drive motor (23) inside the limiting grooves (210).

3. The device for making eyelets during the weaving process of the anti-aging sunshade net according to claim 2, characterized in that: The outer surface of the bottom of the button-fastening machine (15) is symmetrically provided with a limit rod (17), and the outer surface of the limit rod (17) is slidably engaged with a limit baffle (18).

4. The device for making eyelets during the weaving process of the anti-aging sunshade net according to claim 3, characterized in that: Hooks are evenly arranged on the outer surfaces of both ends of the reel (29).

5. The device for making eyelets during the weaving process of the anti-aging sunshade net according to claim 4, characterized in that: The supporting roller rods (21) are evenly arranged in an arc shape on the upper outer surface of the supporting frame (22).

6. The device for making eyelets in the weaving process of the anti-aging sunshade net according to claim 5, characterized in that: The height of the support roller rod (21) at the top center of the support frame (22) is flush with the height of the punching table (13).

7. The device for making eyelets in the weaving process of the anti-aging sunshade net according to claim 6, characterized in that: The outer surface of the reel (29) is provided with a friction layer.