Punching equipment for water gap of injection-molded part
By designing a water outlet punching equipment for injection molded parts including water cutting port module, material slide table and material fixture, the water outlet and metal sheet are cut at the same time by using a lifting hot cutting knife and a lifting knife, the complex problems of the water cutting port and stamping process in the prior art are solved, and an efficient production process is achieved.
Patent Information
- Application Number
- CN202420828756.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-19
AI Technical Summary
In the existing injection molding production technology, the process of cutting water outlets and stamping metal parts needs to be performed at different workstations, resulting in the entire production process being complex and inefficient.
A water outlet punching equipment for injection molding parts is designed, including a water cutting module, a material slide table and a material fixture. The water outlet and metal sheet are cut at the same time by a lifting hot cutting knife and a lifting pressure knife, and the metal sheet is assisted by bending and cutting through an oblique telescopic block.
It realizes the simultaneous cutting of water outlets and cutting metal sheets on the same equipment, simplifying the production process and improving production efficiency.
Smart Images

Figure CN222681651U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molding production, in particular to a nozzle punching device for injection molding parts. Background Art
[0002] Some metal parts, such as metal sheet 30, need to be injection molded together in the injection molding machine, so that a combination of metal parts and plastic can be formed. Later, the desired product can be obtained by cutting off the plastic sprue and some redundant structures of the metal parts. The sprue is conventionally cut with a hot melt cutter, and cutting off the metal parts usually requires stamping with a stamping equipment or manual cutting with pliers. Therefore, the sprue cutting and stamping are performed at different stations, which makes the entire production process more complicated. The utility model proposes an injection molding sprue punching device that can cut the sprue and cut off the metal sheet 30 at the same time. Summary of the invention
[0003] In order to solve the deficiencies of the prior art, the utility model provides an injection molding nozzle punching device, which has a simple structure and can cut the nozzle and cut off the metal sheet at the same time with high efficiency.
[0004] The technical problem to be solved by the utility model is achieved through the following technical means: an injection molded part water outlet punching equipment, including a water outlet module, a loading slide located below the water outlet module and a material clamp arranged on the loading slide, the water outlet module includes a lifting frame, a plurality of water outlet components arranged on the lifting frame, the water outlet components include a lifting hot cutting knife, a lifting pressure knife arranged on both sides of the lifting hot cutting knife and a pressure block arranged on one side of the lifting pressure knife, the loading slide is provided with an oblique telescopic block corresponding to the lifting pressure knife, and the top of the oblique telescopic block is a spherical surface.
[0005] In the above scheme, the material to be cut into water outlets includes multiple water outlet materials to be cut and semi-embedded metal sheets located on both sides of each water outlet material to be cut. The material is fixed on the material loading slide by a material clamp. The material loading slide can slide to a position corresponding to the water outlet cutting module. The water outlet cutting module can use a lifting hot cutting knife to cut off the water outlet of the material. In addition, in the utility model, while cutting off the water outlet material, the pressing block can press the metal sheet on the side of the cut water outlet material, and press the metal sheet down by using a lifting pressure knife to cut the metal sheet. In the cutting process, the metal sheet is first bent and then broken. Since the oblique telescopic block can support the bottom of the metal sheet from top to bottom, it can assist in bending the metal sheet. Finally, the metal sheet to be cut is supported by the lifting pressure knife and the oblique telescopic block from top to bottom. Therefore, as the lifting pressure knife is continuously pressed down, the metal sheet will be cut into two pieces. In the utility model, the water outlet cutting component completes the cutting of the water outlet material and the cutting of the metal sheet at one time, with high efficiency and good effect.
[0006] Furthermore, the lifting frame is provided with a first lifting mounting plate respectively matched with the plurality of lifting hot cutting knives, the lifting hot cutting knife is installed at the lower part of the first lifting mounting plate, the first lifting mounting plate is provided with a first lifting motor, the lifting frame is provided with a second lifting mounting plate respectively matched with the plurality of lifting pressing knives, the lifting pressing knife is installed at the lower part of the second lifting mounting plate, and the second lifting motor is provided on the second lifting mounting plate.
[0007] In the above scheme, the first lifting motor can drive the first lifting mounting plate to rise and fall, so the lifting hot cutting knife can be uniformly lowered and used to cut the water outlet material to be cut. The lifting hot cutting knife is a conventional tool for cutting water outlets; the second lifting motor can drive the second lifting mounting plate to rise and fall, so the lifting pressure knife can be uniformly lowered and used in conjunction with the oblique telescopic block to cut the metal sheet, wherein the telescopic action of the oblique telescopic block is preset, and the telescopic length will change in conjunction with the lifting height of the lifting pressure knife. The purpose is that when the metal sheet is pressed down, the oblique telescopic block can always press against the bottom of the metal sheet until the metal sheet is pressed down and broken by the lifting pressure knife.
[0008] Furthermore, the first lifting installation plate and the second lifting installation plate are the same component, and the first lifting motor and the second lifting motor are the same component.
[0009] Furthermore, the pressing block is L-shaped and is fixedly arranged at the lower part of the lifting frame.
[0010] In the above scheme, the pressing block is used to press the side of the metal sheet that is not cut off, wherein the lower part of the pressed part of the metal sheet is supported by the loading slide and is not suspended.
[0011] Furthermore, the injection molding part sprue punching equipment includes an equipment frame, the sprue cutting module is arranged on the equipment frame, and the equipment frame is provided with a slide rail that matches the material loading slide.
[0012] In the above scheme, the loading slide can be moved to the place corresponding to the water cutting module, that is, below the water cutting module, by sliding on the slide rail. This position is generally defined as the water cutting station. The loading slide can also be moved away from the water cutting station to unload the product after cutting. It is generally connected to the unloading robot to take the product away.
[0013] Furthermore, the equipment frame is provided with a material drop bin directly below the lifting hot cutting knife.
[0014] In the above scheme, the material drop bin is used to receive the cut-off nozzle material and a part of the broken metal sheet.
[0015] Furthermore, the material dropping bin includes a first bin body having the same number as the several groups of the water cutting nozzle assemblies and a plurality of second bin bodies located on both sides of the first bin body, the lower part of the first bin body is inclined and has an opening at the lower part, the lower part of the second bin body is inclined and has an opening at the lower part, and the inclination direction of the lower part of the first bin body is opposite to the inclination direction of the lower part of the first bin body.
[0016] In the above scheme, the first bin body is located directly below the lifting hot cutting knife when the water outlet cutting module is cutting the water outlet, and the second bin body is located directly below the lifting hot cutting knife. The lower parts of the first bin body and the second bin body have opposite inclination angles, so the falling materials will come out from different positions, so that the cut water outlet material and a part of the broken metal sheet can be screened.
[0017] Furthermore, the material loading slide comprises a loading plate, a material dropping chute hole is arranged on the loading plate, and the top of the oblique telescopic block is located in the material dropping chute hole.
[0018] Furthermore, the oblique telescopic block has a columnar shape.
[0019] Furthermore, the injection molded part sprue punching equipment includes a blanking robot, and the blanking robot includes a blanking clamp. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the utility model in an embodiment.
[0021] Figure 2 It is a schematic structural diagram of a water cutting nozzle assembly in an embodiment.
[0022] Figure 3 This is a schematic diagram of the coordination between a material fixture and a material in an embodiment.
[0023] Figure 4 This is a schematic diagram of the structure of a material drop bin in an embodiment. DETAILED DESCRIPTION
[0024] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0025] like Figures 1 to 4As shown, the technical solution adopted by the utility model is that the utility model is an injection molding part water nozzle punching equipment, including a water nozzle module 1, a loading slide 2 located below the water nozzle module 1 and a material clamp 3 arranged on the loading slide 2, the water nozzle module 1 includes a lifting frame 4, a plurality of water nozzle components 5 arranged on the lifting frame 4, the water nozzle components 5 include a lifting hot cutting knife 6, a lifting pressing knife 7 arranged on both sides of the lifting hot cutting knife 6 and a pressing block 8 arranged on one side of the lifting pressing knife 7, and an oblique telescopic block 9 corresponding to the lifting pressing knife 7 is arranged on the loading slide 2, and the top of the oblique telescopic block 9 is a spherical surface.
[0026] In the above scheme, the material 31 to be cut into the sprue includes a plurality of sprue materials 32 to be cut and semi-embedded metal sheets 30 located on both sides of each sprue material 32 to be cut. The material 31 is fixed on the material loading slide 2 by the material clamp 3. The material loading slide 2 can slide to a position corresponding to the sprue cutting module 1. The sprue cutting module 1 can use the lifting hot cutting knife 6 to cut off the sprue of the material 31. In addition, in the utility model, while cutting off the sprue material 32, the pressing block 8 can press the metal sheet 30 on the side of the sprue material 32 to be cut, and the metal sheet 30 The lifting and pressing knife 7 is used to press down so that the metal sheet 30 is cut. In the process of cutting, the metal sheet 30 is first bent and then broken. Since the oblique telescopic block 9 can press the bottom of the metal sheet 30 from top to bottom, it can assist the bending of the metal sheet 30. Finally, the metal sheet 30 to be cut is pressed up and down by the lifting and pressing knife 7 and the oblique telescopic block 9. Therefore, as the lifting and pressing knife 7 is continuously pressed down, the metal sheet 30 will be cut into two pieces. In the utility model, the water inlet assembly 5 completes the cutting of the water inlet material 32 and the cutting of the metal sheet 30 at one time, which is efficient and effective. Among them, a fold is set on the metal sheet 30, which is convenient for the lifting and pressing knife 7 to press the metal sheet 30 into two pieces along the fold.
[0027] In one embodiment, the lifting frame 4 is provided with a first lifting mounting plate 10 respectively cooperating with a plurality of the lifting hot cutting knives 6, the lifting hot cutting knife 6 is installed at the lower part of the first lifting mounting plate 10, and the first lifting mounting plate 10 is provided with a first lifting motor 11, and the lifting frame 4 is provided with a second lifting mounting plate respectively cooperating with a plurality of the lifting pressing knives 7, the lifting pressing knife 7 is installed at the lower part of the second lifting mounting plate, and the second lifting mounting plate is provided with a second lifting motor.
[0028] In the above scheme, the first lifting motor 11 can drive the first lifting mounting plate 10 to rise and fall, so the lifting hot cutting knife 6 can be uniformly lowered and used to cut the water outlet material to be cut. The lifting hot cutting knife 6 is a conventional tool for cutting water outlets; the second lifting motor can drive the second lifting mounting plate to rise and fall, so the lifting and pressing knife 7 can be uniformly lowered and used in conjunction with the oblique telescopic block 9 to cut the metal sheet 30, wherein the telescopic action of the oblique telescopic block 9 is preset, and the telescopic length will change in conjunction with the lifting height of the lifting and pressing knife 7. The purpose is that when the metal sheet 30 is pressed down, the oblique telescopic block 9 can always press against the bottom of the metal sheet 30 until the metal sheet 30 is pressed down and broken by the lifting and pressing knife 7.
[0029] In one embodiment, the first lifting installation plate 10 and the second lifting installation plate are the same component, and the first lifting motor 11 and the second lifting motor are the same component.
[0030] In one embodiment, the pressing block 8 is L-shaped and is fixedly disposed at the lower portion of the lifting frame 4 .
[0031] In the above solution, the pressing block 8 is used to press the side of the metal sheet 30 that is not cut off, wherein the lower part of the pressed part of the metal sheet 30 is supported by the loading slide 2 and is not suspended.
[0032] In one embodiment, the injection molding nozzle punching equipment includes an equipment frame 14 , the nozzle cutting module 1 is arranged on the equipment frame 14 , and a slide rail 15 matching with the loading slide 2 is arranged on the equipment frame 14 .
[0033] In the above scheme, the loading slide 2 can slide on the slide rail 15 to move to the position corresponding to the water cutting module 1, that is, below the water cutting module 1. This position is generally defined as the water cutting station. The loading slide 2 can also be moved away from the water cutting station to be used for unloading the product after cutting. It is generally connected to the unloading robot to take the product away.
[0034] In one embodiment, the equipment frame 14 is provided with a drop bin 16 directly below the lifting hot cutting knife 6 .
[0035] In the above solution, the blanking bin 16 is used to receive the cut-off nozzle material 32 and a part of the broken metal sheet 30 .
[0036] In one embodiment, the drop bin 16 includes a first bin body 17 having the same number as the several groups of the water cutting nozzle assemblies 5 and a plurality of second bin bodies 18 located on both sides of the first bin body 17, the lower part of the first bin body 17 is inclined and has an opening at the lower part, the lower part of the second bin body 18 is inclined and has an opening at the lower part, and the inclination direction of the lower part of the first bin body 17 is opposite to the inclination direction of the lower part of the first bin body 17.
[0037] In the above scheme, the first bin body 17 is located directly below the lifting hot cutting knife 6 when the water cutting module 1 is cutting the water nozzle, and the second bin body 18 is located directly below the lifting hot cutting knife 6. The lower parts of the first bin body 17 and the second bin body 18 have opposite inclination angles, so the falling materials will come out from different positions, so that the cut water nozzle material 32 and a part of the broken metal sheet 30 can be screened.
[0038] In one embodiment, the material loading slide 2 includes a loading plate 19 , and a material dropping chute hole 20 is provided on the loading plate 19 , and the top of the oblique telescopic block 9 is located in the material dropping chute hole 20 .
[0039] In one embodiment, the oblique telescopic block 9 is cylindrical in shape.
[0040] In one embodiment, the injection molding nozzle punching equipment includes a blanking robot 21 , and the blanking robot 21 includes a blanking clamp 22 .
Claims
1. An injection molding nozzle punching device, characterized in that: The invention comprises a water-cutting module (1), a material loading slide (2) located below the water-cutting module (1), and a material clamp (3) arranged on the material loading slide (2); the water-cutting module (1) comprises a lifting frame (4), and a plurality of water-cutting components (5) arranged on the lifting frame (4); the water-cutting components (5) comprise a lifting hot cutting knife (6), lifting and pressing knives (7) arranged on both sides of the lifting hot cutting knife (6), and a pressing block (8) arranged on one side of the lifting and pressing knife (7); an oblique telescopic block (9) corresponding to the lifting and pressing knife (7) is arranged on the material loading slide (2); and the top of the oblique telescopic block (9) is a spherical surface.
2. The injection molding part nozzle punching equipment according to claim 1, characterized in that: The lifting frame (4) is provided with a first lifting installation plate (10) respectively matched with the plurality of lifting hot cutting knives (6); the lifting hot cutting knives (6) are mounted at the bottom of the first lifting installation plate (10); the first lifting installation plate (10) is provided with a first lifting motor (11); the lifting frame (4) is provided with a second lifting installation plate respectively matched with the plurality of lifting pressing knives (7); the lifting pressing knives (7) are mounted at the bottom of the second lifting installation plate; and the second lifting installation plate is provided with a second lifting motor.
3. The device for punching and cutting a nozzle of an injection molded part according to claim 2, characterized in that: The first lifting installation plate (10) and the second lifting installation plate are the same component, and the first lifting motor (11) and the second lifting motor are the same component.
4. The device for punching and cutting a nozzle of an injection molded part according to claim 1, characterized in that: The pressing block (8) is L-shaped and is fixedly arranged at the bottom of the lifting frame (4).
5. The injection molding part nozzle punching equipment according to claim 1, characterized in that: The injection molded part sprue punching equipment comprises an equipment frame (14), the sprue cutting module (1) is arranged on the equipment frame (14), and a slide rail (15) matching the material loading slide (2) is arranged on the equipment frame (14).
6. The device for punching and cutting a nozzle of an injection molded part according to claim 5, characterized in that: The equipment frame (14) is provided with a material drop bin (16) directly below the lifting hot cutting knife (6).
7. The device for punching and cutting a nozzle of an injection molded part according to claim 6, characterized in that: The material drop bin (16) comprises a first bin body (17) whose number is the same as the plurality of groups of the water cutout assemblies (5) and a plurality of second bin bodies (18) located on both sides of the first bin body (17), wherein the lower portion of the first bin body (17) is inclined and provided with an opening, and the lower portion of the second bin body (18) is inclined and provided with an opening, and the inclination direction of the lower portion of the first bin body (17) is opposite to the inclination direction of the lower portion of the first bin body (17).
8. The device for punching and cutting a nozzle of an injection molded part according to claim 1, characterized in that: The material loading slide (2) comprises a loading plate (19), a material dropping chute hole (20) is provided on the loading plate (19), and the top of the oblique telescopic block (9) is located in the material dropping chute hole (20).
9. The device for punching a nozzle for injection molded parts according to claim 1, characterized in that: The oblique telescopic block (9) has a columnar shape.
10. The injection molding part nozzle punching equipment according to claim 1, characterized in that: The injection molding part sprue punching equipment comprises a blanking robot (21), and the blanking robot (21) comprises a blanking clamp (22).