Full-automatic nailing machine for birthday caps
By using 120° three-station simultaneous grasping technology and conveyor belt coordination in the production of birthday hats, the problems of low efficiency and inconsistent quality of traditional handmade production are solved, and the rapid stacking and efficient production of raw materials are achieved, and the product quality is improved.
Patent Information
- Application Number
- CN202420752731.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The traditional birthday hat nailing method is handmade, which is inefficient and inconsistent in product quality, making it difficult to meet the market's demand for efficient production and high-quality products.
The simultaneous grasping technology of 120° three-station workstation is adopted, combined with the conveyor belt, and the raw materials are moved and pushed up and over and forwarded. The support rod and suction cup are driven to swing and rotate up and down by 120°, achieving rapid stacking and finishing of raw materials.
It realizes that raw materials are stacked together in a short time, improves production efficiency and product quality, and meets the market's demand for efficient production and high-quality products.
Smart Images

Figure CN222681836U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of birthday hat processing, in particular to a full-automatic nailing machine for birthday hats. Background Art
[0002] With the rapid development of society and the improvement of people's living standards, birthday hats, as an important element for celebrating birthdays, are increasingly in demand in the market. Traditionally, birthday hats are nailed by hand, which is not only inefficient, but also difficult to ensure the consistency and aesthetics of product quality. Therefore, in order to improve the production efficiency and product quality of birthday hats, the research and development and application of fully automatic nailing machines for birthday hats are particularly important.
[0003] The birthday hat automatic nailing machine is widely used in birthday hat manufacturers, gift customization companies and related manufacturing industries. Its efficient production capacity and stable product quality meet the market's large demand for birthday hats, and also promote the rapid development of related industries. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a birthday hat automatic nailing machine which adopts 120° three-station simultaneous grabbing, cooperates with a conveyor belt to move the raw materials and stack the raw materials, so as to stack three materials together in a short time, thereby improving production efficiency and production quality.
[0005] The utility model discloses a fully automatic nailing machine for birthday hats, comprising a conveyor belt and multiple groups of limit blocks, which are respectively and equidistantly installed on the outer side wall of the conveyor belt; the utility model also comprises a supporting device, a feeding device, a material sorting device, a supporting rod, three groups of fixing frames and multiple groups of suction cups, wherein the supporting rod is installed on the supporting device, and the supporting device is used to drive the supporting rod to swing up and down and rotate by 120 degrees, the three groups of fixing frames are all installed on the outer side wall of the supporting rod, the multiple groups of suction cups are respectively installed on the three groups of fixing frames, the feeding device is installed on the supporting device, the feeding device is used to transport and discharge three different raw materials, the material sorting device is arranged on the conveyor belt, and the material sorting device is used to sort the raw materials; the three different raw materials are respectively placed in the feeding device, and then the supporting device drives the supporting rod to swing upward and rotate, so that the supporting rod drives the three groups of fixing frames and the multiple groups of suction cups to swing upward And rotate and move, so that multiple groups of suction cups are respectively directed to three different raw material discharge positions, and then the three different raw materials are picked up and placed on the sides of the multiple groups of limit blocks at the top of the conveyor belt at the same time by the multiple groups of suction cups. At this time, the conveyor belt rotates to transport the three raw materials forward one station, and the three raw materials are picked up and placed on the conveyor belt by controlling the multiple groups of suction cups again, so that the raw materials are superimposed on the top of the conveyor belt, and such a reciprocating cycle is repeated, so that the three superimposed raw materials are transported forward, and the superimposed raw materials are sorted by the material sorting device, and then the three superimposed raw materials are nailed together by the external nailing equipment to complete the birthday hat processing, and the three-station simultaneous grasping is adopted, and the conveyor belt is cooperated to move the raw materials and superimpose the raw materials to advance, so that the three materials can be stacked together in a short time, thereby improving production efficiency and production quality.
[0006] Preferably, the supporting device includes a frame, a rotating shaft, a motor, a supporting arm, two sets of guide sleeves, two sets of cross arms and two sets of guide columns. The frame is arranged on the side of the conveyor belt, the rotating shaft is rotatably mounted on the inner wall of the frame, the motor is mounted on the outer wall of the frame, the output end of the motor is connected to the rotating shaft, the supporting arm is mounted on the outer wall of the frame, the two sets of guide sleeves are respectively rotatably mounted on the supporting arms, the ends of the two sets of cross arms are respectively mounted on the outer wall of the rotating shaft, the two ends of the supporting rod are respectively rotatably mounted on the other ends of the two sets of cross arms, the bottom ends of the two sets of guide columns are respectively connected to the left and right ends of the supporting rod, and the two sets of guide The upper part of the column slides through the inside of the two sets of guide sleeves respectively; the motor drives the rotating shaft to rotate, so that the rotating shaft drives the two sets of cross arms to swing up and down, and the two sets of cross arms swing up and down and then drive the support rod to swing up and down 120 degrees, and the support rod swings upward and drives the two sets of guide columns to move upward, and the two sets of guide sleeves guide and support the two sets of guide columns, so that the two sets of guide columns and the two sets of guide sleeves cooperate to drive the support rod to rotate, so that the support rod drives multiple sets of suction cups to swing upward and flip, thereby improving the convenience of multiple sets of suction cups to pick up and stack raw materials on the conveyor belt, and improving the operating stability of the equipment.
[0007] Preferably, the feeding device includes three groups of guide plates, three groups of trough bodies, three groups of baffles and multiple groups of limit plates, the three groups of guide plates are all installed on the inner wall of the frame body, and the three groups of guide plates are set to an inclination angle of 30°, the three groups of trough bodies are respectively installed on the top of the three groups of guide plates, the three groups of baffles are respectively installed at the ends of the three groups of guide plates, and the three groups of baffles are respectively set with openings of three different shapes of raw materials, and the multiple groups of limit plates are respectively installed at the openings of the three groups of baffles; the three different raw materials are stacked on the three groups of trough bodies, and the raw materials are transported to the openings of the three groups of baffles through the inclination angles of the three groups of guide plates, and the raw materials are limited and supported by the multiple groups of limit plates to prevent the raw materials from falling naturally, and when the multiple groups of suction cups are moved to the sides of the three groups of baffles, the multiple groups of suction cups take out the raw materials, thereby improving the convenience of automatic transportation of raw materials.
[0008] Preferably, the material sorting device includes a base and a brush, the base is mounted on the outer side wall of the conveyor belt, and the brush is mounted on the base; when the conveyor belt transports the raw materials forward, the surface of the raw materials is cleaned by the brush, thereby improving the cleaning effect of the raw materials.
[0009] Preferably, it also includes two groups of connecting seats and two groups of elastic steel sheets, the two groups of connecting seats are respectively installed on the left and right sides of the conveyor belt, and the two groups of elastic steel sheets are respectively installed on the two groups of connecting seats; when the conveyor belt transports the raw materials forward, the stacked raw materials are moved by the two groups of elastic steel sheets, thereby improving the front and back alignment effect of the raw materials after stacking.
[0010] Preferably, it also includes two groups of push cylinders and two groups of push plates, the two groups of push cylinders are respectively installed on the left and right sides of the inner wall of the base, and the two groups of push plates are respectively installed on the moving ends of the two groups of push cylinders; the two groups of push plates are pushed by the two groups of push cylinders to move towards each other, so that the two groups of push plates align the stacked raw materials left and right, thereby improving the raw material processing quality.
[0011] Preferably, it also includes two groups of L-shaped support plates, which are respectively installed on the left and right sides of the conveyor belt; the two groups of L-shaped support plates support both sides of the raw materials placed on the conveyor belt, thereby improving the flatness of the raw materials.
[0012] Compared with the prior art, the utility model has the following beneficial effects: three different raw materials are placed in the feeding device respectively, and then the support rod is driven to swing upward and rotate by the supporting device, so that the support rod drives three groups of fixed frames and multiple groups of suction cups to swing upward and rotate, so that the multiple groups of suction cups are respectively oriented to the three different raw material discharge positions, and then the three different raw materials are picked up and placed on the multiple groups of limit block sides at the top of the conveyor belt respectively by the multiple groups of suction cups, at this time, the conveyor belt rotates to transport the three raw materials forward by one station, and the three raw materials are picked up and placed on the conveyor belt by controlling the multiple groups of suction cups again, so that the raw materials are superimposed on the top of the conveyor belt, and such a reciprocating cycle is carried out, so that the three superimposed raw materials are transported forward, the superimposed raw materials are sorted by the material sorting device, and then the three superimposed raw materials are nailed together by the external nailing equipment to complete the birthday hat processing, and by adopting 120° three-station simultaneous grabbing, cooperating with the conveyor belt to move the raw materials and superimpose the raw materials, the three materials can be stacked together in a short time, thereby improving production efficiency and production quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;
[0014] Figure 2 It is a schematic diagram of the axonometric local structure of the connection between the conveyor belt and the limit block, etc.;
[0015] Figure 3 It is a schematic diagram of the axonometric local structure of the connection between the guide plate and the baffle plate;
[0016] Figure 4 It is a schematic diagram of the axonometric local structure of the connection between the baffle and the limit plate;
[0017] Figure 5 It is an axonometric diagram of the partial structure of the connection between the push cylinder and the push plate.
[0018] Markings in the attached drawings: 1. conveyor belt; 2. limit block; 3. support rod; 4. fixed frame; 5. suction cup; 6. frame; 7. rotating shaft; 8. motor; 9. support arm; 10. guide sleeve; 11. cross arm; 12. guide column; 13. guide plate; 14. trough; 15. baffle; 16. limit plate; 17. base; 18. brush; 19. connecting seat; 20. elastic steel sheet; 21. push cylinder; 22. push plate; 23. L-shaped support plate. DETAILED DESCRIPTION
[0019] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0020] Example 1
[0021] like Figures 1 to 5 As shown, the birthday hat full-automatic nailing machine of the utility model comprises a conveyor belt 1 and multiple groups of limit blocks 2, and the multiple groups of limit blocks 2 are respectively and equidistantly installed on the outer wall of the conveyor belt 1 in the circumferential direction; it also comprises a supporting device, a feeding device, a material sorting device, a support rod 3, three groups of fixing frames 4 and multiple groups of suction cups 5, the support rod 3 is installed on the supporting device, the supporting device is used to drive the support rod 3 to swing up and down and rotate by 120°, the three groups of fixing frames 4 are all installed on the outer wall of the support rod 3, the multiple groups of suction cups 5 are respectively installed on the three groups of fixing frames 4, the feeding device is installed on the supporting device, the feeding device is used to transport and discharge three different raw materials, the material sorting device is arranged on the conveyor belt 1, and the material sorting device is used to sort the raw materials;
[0022] like Figure 3 As shown, the supporting device includes a frame body 6, a rotating shaft 7, a motor 8, a supporting arm 9, two groups of guide sleeves 10, two groups of cross arms 11 and two groups of guide posts 12. The frame body 6 is arranged on the side of the conveyor belt 1, the rotating shaft 7 is rotatably mounted on the inner wall of the frame body 6, the motor 8 is mounted on the outer wall of the frame body 6, the output end of the motor 8 is connected with the rotating shaft 7, the supporting arm 9 is mounted on the outer wall of the frame body 6, the two groups of guide sleeves 10 are respectively rotatably mounted on the supporting arm 9, the ends of the two groups of cross arms 11 are respectively mounted on the outer wall of the rotating shaft 7, the two ends of the supporting rod 3 are respectively rotatably mounted on the other ends of the two groups of cross arms 11, the bottom ends of the two groups of guide posts 12 are respectively connected to the left and right ends of the supporting rod 3, and the upper parts of the two groups of guide posts 12 slide through the inside of the two groups of guide sleeves 10 respectively;
[0023] In this embodiment, three different raw materials are placed in the feeding device respectively, and then the support rod 3 is driven by the supporting device to swing upward and rotate, so that the support rod 3 drives the three groups of fixed frames 4 and multiple groups of suction cups 5 to swing upward and rotate, so that the multiple groups of suction cups 5 are respectively oriented to the three different raw material discharge positions, and then the three different raw materials are picked up and placed on the multiple groups of limit blocks 2 on the top of the conveyor belt 1 by the multiple groups of suction cups 5 respectively, at this time, the conveyor belt 1 rotates to transport the three raw materials forward by one station, and the three raw materials are picked up and placed on the conveyor belt 1 by controlling the multiple groups of suction cups 5 again, so that the raw materials are superimposed on the top of the conveyor belt 1, and this reciprocating cycle is repeated, so that the three superimposed raw materials are transported forward, the superimposed raw materials are sorted by the material sorting device, and then the three superimposed raw materials are nailed together by the external nailing equipment to complete the birthday hat processing, and by adopting 120° three-station simultaneous grabbing, cooperating with the conveyor belt 1 to move the raw materials and superimpose the raw materials, the three materials can be stacked together in a short time, thereby improving production efficiency and production quality.
[0024] Example 2
[0025] On the basis of Example 1, Figure 4 As shown, the birthday hat full-automatic nailing machine of the utility model, the feeding device includes three groups of guide plates 13, three groups of trough bodies 14, three groups of baffles 15 and multiple groups of limit plates 16, the three groups of guide plates 13 are all installed on the inner wall of the frame body 6, and the three groups of guide plates 13 are set to an inclined angle of 30°, the three groups of trough bodies 14 are respectively installed on the top of the three groups of guide plates 13, the three groups of baffles 15 are respectively installed at the ends of the three groups of guide plates 13, and the three groups of baffles 15 are respectively set to have openings of three different raw material shapes, and the multiple groups of limit plates 16 are respectively installed at the openings of the three groups of baffles 15;
[0026] like Figure 1 As shown, the material sorting device includes a base 17 and a brush 18, the base 17 is mounted on the outer side wall of the conveyor belt 1, and the brush 18 is mounted on the base 17;
[0027] like Figure 4 As shown, it also includes two groups of connecting seats 19 and two groups of elastic steel sheets 20. The two groups of connecting seats 19 are respectively installed on the left and right sides of the conveyor belt 1, and the two groups of elastic steel sheets 20 are respectively installed on the two groups of connecting seats 19;
[0028] like Figure 2 As shown, it also includes two groups of push cylinders 21 and two groups of push plates 22. The two groups of push cylinders 21 are respectively installed on the left and right sides of the inner wall of the base 17, and the two groups of push plates 22 are respectively installed on the moving ends of the two groups of push cylinders 21;
[0029] like Figure 2 As shown, it also includes two groups of L-shaped support plates 23, and the two groups of L-shaped support plates 23 are respectively installed on the left and right sides of the conveyor belt 1;
[0030] In this embodiment, the motor 8 drives the rotating shaft 7 to rotate, so that the rotating shaft 7 drives the two groups of cross arms 11 to swing up and down. After the two groups of cross arms 11 swing up and down, they drive the support rod 3 to swing up and down 120°. After the support rod 3 swings upward, it drives the two groups of guide columns 12 to move upward. Through the two groups of guide sleeves 10 to guide and support the two groups of guide columns 12, the two groups of guide columns 12 cooperate with the two groups of guide sleeves 10 to drive the support rod 3 to rotate, so that the support rod 3 drives the multiple groups of suction cups 5 to swing upward and flip, thereby improving the convenience of the multiple groups of suction cups 5 picking up and stacking the raw materials on the conveyor belt 1, and improving the running stability of the equipment. Three different raw materials are stacked on the three groups of trough bodies 14 respectively, and the raw materials are transported to the openings of the three groups of baffles 15 through the inclination angles of the three groups of guide plates 13. The raw materials are limited and supported by the multiple groups of limiting plates 16 to prevent the raw materials from falling naturally. When the multiple groups of suction cups 5 move to the sides of the three groups of baffles 15, the multiple groups of suction cups 5 take out the raw materials, thereby improving the convenience of automatic transportation of raw materials.
[0031] The fully automatic nailing machine for birthday hats of the present invention, when working, places three different raw materials in the feeding device respectively, and then drives the support rod 3 to swing upward and rotate through the supporting device, so that the support rod 3 drives the three groups of fixing frames 4 and multiple groups of suction cups 5 to swing upward and rotate, so that the multiple groups of suction cups 5 are respectively oriented to the three different raw material discharge positions, and then the three different raw materials are picked up and placed on the sides of the multiple groups of limit blocks 2 at the top of the conveyor belt 1 by the multiple groups of suction cups 5 respectively, at this time, the conveyor belt 1 rotates to transport the three raw materials forward by one station, and the three raw materials are picked up and placed on the conveyor belt 1 by controlling the multiple groups of suction cups 5 again, so that the raw materials are superimposed on the top of the conveyor belt 1, and this reciprocating cycle is repeated, so that the three superimposed raw materials are transported forward, the superimposed raw materials are sorted by the material sorting device, and then the three superimposed raw materials are nailed together by the external nailing equipment to complete the birthday hat processing.
[0032] The conveyor belt 1, motor 8 and push cylinder 21 of the birthday hat full-automatic nailing machine of the utility model are purchased on the market. The technicians in this industry only need to install and operate them according to the accompanying instruction manual, and the technicians in this field do not need to make creative labor.
[0033] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A fully automatic birthday hat nailing machine, comprising a conveyor belt (1) and a plurality of limit blocks (2), wherein the plurality of limit blocks (2) are equidistantly and circumferentially mounted on the outer side wall of the conveyor belt (1); characterized in that: The invention also comprises a supporting device, a feeding device, a material sorting device, a supporting rod (3), three sets of fixing frames (4) and a plurality of suction cups (5); the supporting rod (3) is mounted on the supporting device, the supporting device is used to drive the supporting rod (3) to swing up and down and rotate by 120 degrees, the three sets of fixing frames (4) are all mounted on the outer side wall of the supporting rod (3), the plurality of suction cups (5) are respectively mounted on the three sets of fixing frames (4), the feeding device is mounted on the supporting device, the feeding device is used to transport and discharge three different raw materials, the material sorting device is arranged on the conveyor belt (1), and the material sorting device is used to sort the raw materials.
2. The birthday hat fully automatic nailing machine as claimed in claim 1, characterized in that: The support device comprises a frame (6), a rotating shaft (7), a motor (8), a support arm (9), two groups of guide sleeves (10), two groups of cross arms (11) and two groups of guide posts (12). The frame (6) is arranged on the side of the conveyor belt (1), the rotating shaft (7) is rotatably mounted on the inner wall of the frame (6), the motor (8) is mounted on the outer wall of the frame (6), the output end of the motor (8) is connected to the rotating shaft (7), the support arm (9) is mounted on the outer wall of the frame (6), the two groups of guide sleeves (10) are respectively rotatably mounted on the support arm (9), the ends of the two groups of cross arms (11) are respectively mounted on the outer wall of the rotating shaft (7), the two ends of the support rod (3) are respectively rotatably mounted on the other ends of the two groups of cross arms (11), the bottom ends of the two groups of guide posts (12) are respectively connected to the left and right ends of the support rod (3), and the upper parts of the two groups of guide posts (12) respectively slide through the inside of the two groups of guide sleeves (10).
3. The birthday hat fully automatic nailing machine as claimed in claim 1, characterized in that: The feeding device comprises three groups of guide plates (13), three groups of trough bodies (14), three groups of baffles (15) and a plurality of groups of limit plates (16); the three groups of guide plates (13) are all mounted on the inner side wall of the frame body (6), and the three groups of guide plates (13) are arranged to have an inclination angle of 30°; the three groups of trough bodies (14) are respectively mounted on the top ends of the three groups of guide plates (13); the three groups of baffles (15) are respectively mounted on the ends of the three groups of guide plates (13); and the three groups of baffles (15) are respectively arranged with openings of three different raw material shapes; and the plurality of groups of limit plates (16) are respectively mounted at the openings of the three groups of baffles (15).
4. The birthday hat fully automatic nailing machine as claimed in claim 1, characterized in that: The material sorting device comprises a base (17) and a brush (18); the base (17) is mounted on the outer side wall of the conveyor belt (1), and the brush (18) is mounted on the base (17).
5. The birthday hat fully automatic nailing machine as claimed in claim 1, characterized in that: It also comprises two groups of connection seats (19) and two groups of elastic steel sheets (20), wherein the two groups of connection seats (19) are respectively installed on the left and right sides of the conveyor belt (1), and the two groups of elastic steel sheets (20) are respectively installed on the two groups of connection seats (19).
6. The birthday hat fully automatic nailing machine as claimed in claim 4, characterized in that: It also includes two groups of push cylinders (21) and two groups of push plates (22). The two groups of push cylinders (21) are respectively installed on the left and right sides of the inner wall of the base (17), and the two groups of push plates (22) are respectively installed on the moving ends of the two groups of push cylinders (21).
7. The birthday hat fully automatic nailing machine as claimed in claim 1, characterized in that: It also includes two groups of L-shaped support plates (23), which are respectively installed on the left and right sides of the conveyor belt (1).