Iron scale guide device for filling sponge iron

By designing a material guide device with blanking holes and plugging components, and using a stepper motor to drive the plugging components to rotate, the problem of the excess material of the hopper cannot be recycled during the sponge iron canning process, the material recycling and reuse is realized, and waste is avoided.

CN222682813UActive Publication Date: 2025-03-28LAIWU IRON & STEEL GRP POWDER METALLURGY CO LTD
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Patent Information

Application Number
CN202421535631.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-03-28
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

After the existing iron scale guide device for sponge iron cans is completed, the extra materials inside the hopper cannot be recycled, resulting in waste.

Method used

An iron scale guide device for sponge iron cans including a guide mechanism and a loading mechanism is designed. By setting a plurality of blanking holes and a plug assembly in the guide bucket, the plug assembly is driven to rotate by a stepper motor to avoid or seal the blanking holes, thereby realizing the storage and recycling of iron scales.

Benefits of technology

It effectively avoids the waste of excess materials inside the hopper, and realizes the recycling and reuse of materials after canning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an iron scale guide device for filling sponge iron, which comprises a guide mechanism and a blanking mechanism which are arranged up and down, the blanking mechanism comprises a blanking pipe and an inner pipe fixedly connected in the blanking pipe, and an annular iron scale filling cavity is formed between the inner pipe and the blanking pipe. The material guiding mechanism comprises a material guiding hopper and a baffle fixedly connected into the material guiding hopper, a plurality of discharging holes distributed in the circumferential direction are formed in the baffle, the discharging holes are located above the iron phosphorus canning cavity, the material guiding mechanism further comprises a blocking plate assembly connected to the baffle in a coupling mode and a driving mechanism driving the blocking plate assembly to rotate, and the driving mechanism drives the blocking plate assembly to rotate. The blocking plate assembly comprises a plurality of blocking plates matched with the discharging holes, during canning, the blocking plate assembly rotates by a certain angle to enable the blocking plates to avoid the discharging holes, then the iron scales are poured into the guide hopper, after the guide hopper is full, the blocking plate assembly rotates again to enable the blocking plates to block the discharging holes, and therefore the excessive iron scales are stored in the guide hopper, and after canning is completed, the blocking plates are separated from the discharging holes. And excessive materials in the material guide hopper are recycled.
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Description

Technical Field

[0001] The utility model relates to the technical field of sponge iron canning, in particular to an iron scale material guiding device for sponge iron canning. Background Art

[0002] Sponge iron, also known as direct reduced iron, is mainly used to replace scrap steel in electric furnace steelmaking. When filling sponge iron cans, a soft material pipe is generally used to load the silicon carbide cans on the kiln car table. When filling iron scale, it is necessary to guide the material, so a sponge iron can iron scale guiding device is needed.

[0003] For example, the utility model patent with announcement number CN201605285U discloses a sponge iron production canning line, in which iron scale is canned into an annular space formed by a mother cylinder and a daughter cylinder.

[0004] The existing iron scale guiding device for sponge iron canning guides materials through a guiding hopper and a feeding pipe. After the iron scale canning is completed, the staff needs to remove the guiding hopper for the next canning work. The excess material inside the guiding hopper cannot be recovered when it is removed and will be directly discharged to the outside, thus causing waste. Utility Model Content

[0005] The utility model aims at the deficiencies of the prior art and provides an iron scale guiding device for packing sponge iron cans.

[0006] The utility model is realized through the following technical scheme, and provides an iron scale guiding device for sponge iron canning, comprising a guiding mechanism and a feeding mechanism arranged up and down, the feeding mechanism comprising a feeding pipe and an inner pipe fixedly connected in the feeding pipe, an annular iron-phosphorus canning cavity is formed between the inner pipe and the feeding pipe, the guiding mechanism comprises a guiding hopper and a baffle fixedly connected in the guiding hopper, a plurality of circumferentially arranged feeding holes are formed on the baffle, the feeding holes are located above the iron-phosphorus canning cavity, the guiding mechanism further comprises a blocking plate assembly axially connected to the baffle and a driving mechanism for driving the blocking plate assembly to rotate, the blocking plate assembly comprises a plurality of blocking plates adapted to the feeding holes.

[0007] The blanking hole in this scheme is aligned with the iron-phosphorus tank filling cavity between the discharge pipe and the inner tube. When canning is required, the driving mechanism drives the blocking plate assembly to rotate a certain angle so that the blocking plate avoids the blanking hole, and then the iron scale is poured into the guide hopper. After the iron-phosphorus tank filling cavity is full, the driving mechanism drives the blocking plate assembly to rotate again so that the blocking plate blocks the blanking hole, thereby storing the excess iron scale in the guide hopper.

[0008] As an optimization, the driving mechanism includes a stepping motor, and the rotation of the blocking plate assembly is achieved by the stepping motor.

[0009] As an optimization, a hollow cylinder wrapping the stepper motor is fixedly connected to the upper end of the baffle, and a conical cover is fixedly connected to the upper end of the hollow cylinder. The hollow cylinder and the conical cover in this solution are used to protect the stepper motor, and the conical cover makes it easier for the iron scale to fall into the feed pipe after falling into the guide hopper, thereby reducing the accumulation of iron scale inside the guide hopper during the feeding process.

[0010] As an optimization, the blocking plate is attached to the lower end surface of the baffle, and the blocking plate is fixedly connected to the rotating shaft of the stepper motor through a connecting rod. In this solution, the rotating shaft of the stepper motor drives all the blocking plates to rotate through the connecting rod.

[0011] As an optimization, the baffle plate includes a support plate and a plurality of circumferentially arranged baffles fixed to the outer ring of the support plate, and blanking holes are formed between adjacent baffles. In this solution, a plurality of blanking holes are formed by a plurality of baffles.

[0012] As an optimization, a lifting frame is also included, the material guide mechanism is connected to the lifting frame through a first rope, and the material discharge mechanism is connected to the lifting frame through a second rope. The lifting frame is driven downward by a driving member such as a hydraulic cylinder, and then the material discharge pipe is inserted into the interior of the silicon carbide tank. After the material discharge pipe is fixed, the lifting frame is further moved downward, driving the material guide hopper to continue to move downward, and the material guide hopper is inserted into the material discharge pipe.

[0013] As an optimization, the material guiding mechanism and the material discharging mechanism are both provided with a plurality of them in the horizontal direction, so as to realize the canning of a plurality of silicon carbide cans at one time.

[0014] As an optimization, the feeding mechanism further comprises a feeding hopper located at the upper end of the feeding tube, and the feeding hopper is fixedly connected to the feeding tube through a connecting block. The feeding hopper in this solution facilitates the filling of materials in the outer ring of the feeding tube.

[0015] As an optimization, the inner tube is fixedly connected to the feed tube via a plurality of circumferentially arranged connection plates. The connection plates in this solution realize the fixed connection between the inner tube and the feed tube.

[0016] The beneficial effects of the utility model are as follows: the utility model is an iron scale guiding device for filling sponge iron cans, the material drop hole is aligned with the iron-phosphorus can filling cavity between the discharge pipe and the inner pipe, when canning is required, the blocking plate assembly is driven by the driving mechanism to rotate a certain angle so that the blocking plate avoids the material drop hole, and then the iron scale is poured into the guiding hopper, and after the iron-phosphorus can filling cavity is filled, the blocking plate assembly is driven by the driving mechanism to rotate again so that the blocking plate blocks the material drop hole, thereby storing the excess iron scale in the guiding hopper, so that after the canning is completed, the excess material inside the guiding hopper can be recycled. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the material feeding mechanism of the utility model;

[0019] Figure 3 This is an exploded view of the material guiding mechanism of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the material guiding mechanism of the utility model after closing;

[0021] Figure 5 This is a schematic diagram of the structure of the material guide mechanism of the utility model after it is opened;

[0022] As shown in the figure:

[0023] 1. Lifting frame; 2. Material guiding mechanism; 3. Material unloading mechanism; 201. Material guiding hopper; 202. First rope; 203. Blocking piece; 204. Support plate; 205. Blocking plate; 206. Hollow cylinder; 207. Stepper motor; 208. Conical cover; 209. Connecting rod; 301. Material unloading pipe; 302. Material unloading hopper; 303. Second rope; 304. Inner tube; 305. Connecting plate; 306. Connecting block. DETAILED DESCRIPTION

[0024] In order to clearly illustrate the technical features of this solution, this solution is described below through a specific implementation method.

[0025] like Figures 1 to 5 As shown, the utility model is a material guiding device for iron scale for sponge iron canning, comprising a material guiding mechanism 2 and a material discharging mechanism 3 arranged up and down. In this embodiment, the material guiding mechanism 2 and the material discharging mechanism 3 are both provided with a plurality of them in the horizontal direction and are arranged at equal intervals.

[0026] The lifting frame 1 is also included, and the material guide mechanism 2 and the material discharge mechanism 3 are both located below the lifting frame 1. In this embodiment, the lifting frame 1 is a horizontal long strip structure, the material guide mechanism 2 is connected to the lifting frame 1 through a first rope 202, and the material discharge mechanism 3 is connected to the lifting frame 1 through a second rope 303. The first rope 202 and the second rope 303 are both flexible ropes, and can be various flexible connecting ropes such as nylon rope, wire rope, chain, etc.

[0027] As can be seen from the above, after the lifting frame 1 moves downward and the unloading mechanism 3 is inserted into the interior of the silicon carbide tank, the unloading mechanism 3 stops moving downward, and the lifting frame 1 continues to be driven downward by the hydraulic cylinder, and then the material guiding mechanism 2 is inserted into the interior of the unloading mechanism 3, and then the movement of the hydraulic cylinder is stopped, one end of the soft material tube is placed into the interior of the material guiding mechanism 2, and the pouring of iron scale is started.

[0028] The feeding mechanism 3 includes a feeding tube 301 and an inner tube 304 fixedly connected to the feeding tube 301. The inner tube 304 is fixedly connected to the feeding tube 301 via a plurality of circumferentially arranged connecting plates 305. In this embodiment, two connecting plates 305 are provided, one end of the connecting plate 305 is fixedly connected to the inner wall of the feeding tube 301, and the other end is fixedly connected to the outer wall of the inner tube 304.

[0029] The inner tube 304 and the feed tube 301 are both arranged vertically and coaxially, and a ring-shaped iron-phosphorus tank cavity is formed between the inner tube 304 and the feed tube 301.

[0030] The feeding mechanism 3 also includes a feeding hopper 302 located at the upper end of the feeding pipe 301, the inner diameter of the upper end of the feeding hopper 302 is larger than the inner diameter of the lower end, and the inner diameter of the lower end of the feeding hopper 302 is larger than the outer diameter of the upper end of the feeding pipe 301. The feeding hopper 302 is fixedly connected to the feeding pipe 301 through a connecting block 306. In this embodiment, a plurality of connecting blocks 306 are provided and are evenly distributed circumferentially.

[0031] Second ropes 303 are installed near the upper part of the outer walls on both sides of the lower hopper 302 , and one end of the second rope 303 is connected to the bottom outer wall of the lifting frame 1 .

[0032] The material guiding mechanism 2 includes a material guiding hopper 201 and a baffle fixed inside the material guiding hopper 201. The upper end of the material guiding hopper 201 is funnel-shaped, and the outer diameter of the lower end of the material guiding hopper 201 is adapted to the inner diameter of the material discharge pipe 301 so that the material discharge pipe 301 can be inserted.

[0033] The baffle plate horizontally blocks the lower opening of the guide hopper 201, and the baffle plate is provided with a plurality of circumferentially arranged drop holes, the plurality of drop holes are evenly distributed circumferentially, and the drop holes are located above the iron-phosphorus tank filling cavity, so that the material in the guide hopper 201 falls into the iron-phosphorus tank filling cavity through the drop holes.

[0034] In this embodiment, the baffle plate includes a support plate 204 and a plurality of circumferentially arranged baffles 203 fixed to the outer ring of the support plate 204 , and blanking holes are formed between adjacent baffles 203 .

[0035] In this embodiment, eight baffles 203 are evenly distributed and fixed on the inner wall of the bottom of the guide hopper 201 . An annular support plate 204 is fixed to one end of the baffle 203 . The outer diameter of the support plate 204 is the same as the outer diameter of the inner tube 304 .

[0036] The material guide mechanism 2 also includes a blocking plate assembly axially connected to the baffle plate and a driving mechanism for driving the blocking plate assembly to rotate, and the driving mechanism includes a stepper motor 207. The stepper motor 207 is located above the support plate 204 and the rotating shaft passes through the central hole of the support plate 204. The upper end of the baffle plate is fixedly connected to a hollow cylinder 206 that wraps the stepper motor 207, and the upper end of the hollow cylinder 206 is fixedly connected to a conical cover 208. The conical cover makes it easier for iron scale to fall into the feed pipe after falling into the guide hopper, thereby reducing the accumulation of iron scale inside the guide hopper during the feeding process.

[0037] The blocking plate assembly includes a plurality of blocking plates 205 adapted to the blanking holes. The plurality of blocking plates 205 are evenly distributed in the circumferential direction, the number of the blocking plates 205 is the same as the number of the blanking holes, and the blocking plates 205 are slightly larger than the blanking holes. The blocking plates 205 are attached to the lower end surface of the baffle, and the blocking plates 205 are fixedly connected to the rotating shaft of the stepper motor 207 through the connecting rod 209. Specifically, the rotating shaft of the stepper motor 207 is fixedly connected to a sleeve, and the connecting rod 209 is fixedly connected to the sleeve.

[0038] First ropes 202 are installed on both sides of the top outer wall of the guide hopper 201 , and the top end of the first rope 202 is installed on the bottom outer wall of the lifting frame 1 .

[0039] The use of the utility model:

[0040] First, the lifting frame 1 is fixed by a driving part such as a hydraulic cylinder, and the lifting frame 1 is driven to move downward. Then, the feed pipe 301 is inserted into the interior of the silicon carbide tank. After the feed pipe 301 is fixed, the lifting frame 1 is continued to be moved downward, driving the guide hopper 201 to continue to move downward, and the guide hopper 201 is inserted into the feed pipe 301. The bottom blocking plate 205 is attached to the upper surface of the inner tube 304.

[0041] The annular gap formed between the support plate 204 and the guide hopper 201 is closed by eight blocking plates 205 and eight baffles 203. This annular gap is aligned with the iron-phosphorus tank filling cavity between the discharge pipe 301 and the inner pipe 304. When canning is required, the connecting rod 209 and the blocking plate 205 are driven by the stepper motor 207 to rotate a certain angle so that the blocking plate 205 avoids the blanking holes between adjacent baffles 203, and then one end of the soft material tube is aligned with the guide hopper 201 to start the iron scale pouring work. After the iron scale pouring is completed, the soft material tube is closed and the stepper motor 207 is rotated again to make the blocking plate 205 block the blanking holes, thereby storing the excess iron scale in the guide hopper 201 for subsequent use.

[0042] Of course, the above description is not limited to the above examples. The technical features not described in the present invention can be achieved by or by adopting the existing technology, which will not be repeated here. The above embodiments and drawings are only used to illustrate the technical scheme of the present invention and are not limitations of the present invention. The present invention is described in detail with reference to the preferred implementation methods. Ordinary technicians in this field should understand that the changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention do not deviate from the purpose of the present invention and should also fall within the scope of protection of the claims of the present invention.

Claims

1. A sponge iron canning scale guiding device, characterized in that: The invention comprises a material guiding mechanism (2) and a material discharging mechanism (3) arranged in an upper and lower manner, wherein the material discharging mechanism (3) comprises a material discharging pipe (301) and an inner pipe (304) fixedly connected to the material discharging pipe (301), wherein an annular iron-phosphorus tank filling cavity is formed between the inner pipe (304) and the material discharging pipe (301), wherein the material guiding mechanism (2) comprises a material guiding hopper (201) and a baffle plate fixedly connected to the material guiding hopper (201), wherein the baffle plate is provided with a plurality of material discharging holes arranged in a circumferential direction, wherein the material discharging holes are located above the iron-phosphorus tank filling cavity, and wherein the material guiding mechanism (2) further comprises a blocking plate assembly axially connected to the baffle plate and a driving mechanism for driving the blocking plate assembly to rotate, wherein the blocking plate assembly comprises a plurality of blocking plates (205) adapted to the material discharging holes.

2. The iron scale guiding device for sponge iron canning according to claim 1, characterized in that: The driving mechanism comprises a stepping motor (207).

3. The iron scale guiding device for sponge iron canning according to claim 2, characterized in that: A hollow cylinder (206) encapsulating a stepping motor (207) is fixedly connected to the upper end of the baffle, and a conical cover (208) is fixedly connected to the upper end of the hollow cylinder (206).

4. The iron scale guiding device for sponge iron canning according to claim 2, characterized in that: The blocking plate (205) is attached to the lower end surface of the baffle plate, and the blocking plate (205) is fixedly connected to the rotating shaft of the stepping motor (207) via a connecting rod (209).

5. The iron scale guiding device for sponge iron canning according to claim 1, characterized in that: The baffle plate comprises a support plate (204) and a plurality of circumferentially arranged baffle plates (203) fixed to the outer ring of the support plate (204), wherein blanking holes are formed between adjacent baffle plates (203).

6. The iron scale guiding device for sponge iron canning according to claim 1, characterized in that: It also comprises a lifting frame (1), wherein the material guiding mechanism (2) is connected to the lifting frame (1) via a first rope (202), and the material unloading mechanism (3) is connected to the lifting frame (1) via a second rope (303).

7. The iron scale guiding device for sponge iron canning according to claim 1, characterized in that: The material guiding mechanism (2) and the material discharging mechanism (3) are both provided in plurality in the horizontal direction.

8. The iron scale guiding device for sponge iron canning according to claim 1, characterized in that: The material discharge mechanism (3) further comprises a material discharge hopper (302) located at the upper end of the material discharge pipe (301), and the material discharge hopper (302) is fixedly connected to the material discharge pipe (301) via a connecting block (306).

9. The iron scale guiding device for sponge iron canning according to claim 1, characterized in that: The inner tube (304) is fixedly connected to the feed tube (301) via a plurality of circumferentially arranged connection plates (305).

Citation Information

Patent Citations

  • Sponge iron production and canning line

    CN201605285U