Decoration operation flow type production line for polyhedral concrete building
By using high-precision adjustable devices and external measurement tools on the decoration work flow-through production line of polyhedral concrete buildings, the problem of height difference in horizontal direction of the production line guide rail is solved, high-precision horizontal adjustment is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202420832272.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-22
AI Technical Summary
In the production process of polyhedral concrete buildings, the height difference in the horizontal direction of the track cannot be effectively adjusted due to long-term high load operation and site settlement during the transfer of molds or equipment on the production line, which affects production efficiency and product quality.
A flow-through production line for decoration of polyhedral concrete buildings is designed, using two guide rails arranged side by side, high-precision adjustable devices arranged on both sides of each guide rail, driven wheel assembly and cross-line swing drive device. High-precision adjustable devices and external measurement tools (such as total stations or laser level) are used together to achieve high-precision adjustment of the level of the guide rail.
It effectively solves the problem of the height difference in the horizontal direction of the rail, realizes high-precision horizontal adjustment of the guide rail, with an accuracy of up to 1mm, and improves the stability and production efficiency of the production line.
Smart Images
Figure CN222683420U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building decoration, in particular to a flow-type production line for decoration operations of polyhedron concrete buildings. Background Art
[0002] Prefabricated buildings refer to buildings that transfer a large amount of on-site work in traditional construction methods to factories, where the building components and accessories (such as floor slabs, wall panels, stairs, balconies, etc.) are processed and manufactured in the factory, transported to the construction site, and assembled and installed on site through reliable connection methods.
[0003] Prefabricated buildings have become an important direction for achieving green buildings and industrialization due to their short construction period and low impact on the environment. Among them, modular integrated construction (MiC) is the prefabricated building with the highest assembly rate and the highest degree of industrialization. The production of the hexahedral concrete MiC box is by pouring concrete in the mold, then curing the concrete in the mold to solidify and form it, and finally demolding it to form the required MiC box. Usually, the MiC box has the characteristics of complex structure, large size and weight. In the production process, the corresponding mold also has the problem of large size and heavy weight. Therefore, in the production process, it is necessary to use a shuttle bus on the production line to transfer the concrete prefabricated parts and their molds to the corresponding workstations. During the transportation of molds or equipment, a shuttle bus needs to be used to circulate on the various conveyor lines of the production line. However, under long-term high-load operation and possible settlement of the site, when the track has a horizontal height difference, it cannot be effectively adjusted. This technology is therefore developed. Utility Model Content
[0004] In view of the problems existing in the prior art, the utility model provides a flow-type production line for decoration operations of polyhedron concrete buildings.
[0005] In order to achieve the above purpose, the technical solution of the utility model is as follows:
[0006] The utility model provides a flow-type production line for decoration of polyhedral concrete buildings, comprising: two guide rails arranged side by side, a plurality of high-precision adjustable devices arranged on both sides of each guide rail, a plurality of driven wheel assemblies arranged between the two guide rails, and a plurality of cross-line swing driving devices;
[0007] Each of the high-precision adjustable devices comprises an adjusting wrench, a pressing block, a slide plate, a shock-absorbing assembly arranged on the slide plate, and a flange nut placed at the bottom of the slide plate;
[0008] The guide rail is arranged on the shock absorbing assembly; the pressing block is arranged on the slide plate and is placed on one side of the guide rail; the adjusting wrench is placed on the pressing block and is connected with the flange nut.
[0009] Preferably, each of the cross-line swing driving devices comprises a driving motor and a driving wheel arranged at the output end of the driving motor.
[0010] Preferably, each of the driven wheel assemblies comprises a driven wheel base and a plurality of driven wheels arranged side by side on the driven wheel base.
[0011] Preferably, a plurality of the driven wheel assemblies are arranged side by side between the two guide rails and perpendicular to the two guide rails, and a plurality of the cross-line swing drive devices are provided between two adjacent driven wheel assemblies, and the cross-line swing drive devices are distributed at the upper and lower ends of the two adjacent driven wheel assemblies.
[0012] Preferably, a nut is further provided on the top of the pressing block; and the adjusting wrench is placed on the pressing block through the nut.
[0013] Preferably, the adjusting wrench includes a sleeve portion, a handle arranged on the top of the sleeve portion, a base plate extending outward along the bottom of the sleeve portion, and a rotating shaft arranged on both sides of the bottom; the sleeve portion is sleeved on the nut; and the end of the rotating shaft is placed in the mounting hole of the flange nut.
[0014] Preferably, waist-shaped holes are provided on both sides of the slide plate; the end of the rotating shaft passes through the waist-shaped hole and is placed in the mounting hole of the flange nut.
[0015] Preferably, the shock absorbing assembly comprises a shock absorbing pad and a backing plate arranged on the shock absorbing pad; the shock absorbing pad and the backing plate are both arranged in the middle of the skateboard.
[0016] Preferably, the guide rail is an I-shaped guide rail.
[0017] The technical solution of the utility model has the following beneficial effects:
[0018] The utility model can effectively adjust the problem of height difference in the horizontal direction of the track guide rail. The horizontal high-precision adjustable device can be used in conjunction with an externally mounted total station or laser level to adjust the levelness. The adjustment accuracy can reach 1mm, which is convenient and practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the cross-line swing drive device of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the driven wheel assembly of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the high-precision adjustable device of the utility model. Figure 1 ;
[0023] Figure 5 This is a schematic diagram of the structure of the high-precision adjustable device of the utility model. Figure 2 . DETAILED DESCRIPTION
[0024] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0026] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0027] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] In the present invention, unless otherwise expressly specified or limited, a first feature is “on” or “below” a second feature.
[0029] “Under” may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature being “above”, “above”, and “above” the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being “under”, “below”, and “below” the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0030] Reference Figures 1 to 5 The utility model provides a flow-type production line for decoration of a polyhedral concrete building, comprising: two guide rails 1 arranged side by side, a plurality of high-precision adjustable devices 2 arranged on both sides of each guide rail 1, a plurality of driven wheel assemblies 4 arranged between the two guide rails 1, and a plurality of cross-line swing driving devices 3;
[0031] Each of the high-precision adjustable devices 2 comprises an adjusting wrench 201, a pressing block 202, a slide plate 204, a shock-absorbing assembly arranged on the slide plate 204, and a flange nut 203 placed at the bottom of the slide plate 204;
[0032] The guide rail 1 is arranged on the shock absorbing assembly; the pressing block 202 is arranged on the slide plate 204 and is placed on one side of the guide rail 1; the adjusting wrench 201 is placed on the pressing block 202 and is connected to the flange nut 203; the shock absorbing assembly includes a shock absorbing pad 205 and a backing plate 206 arranged on the shock absorbing pad 205; the shock absorbing pad and the backing plate are both arranged in the middle of the slide plate 204;
[0033] A nut 207 is also provided on the top of the clamping block 202; the adjusting wrench 201 is placed on the clamping block 202 through the nut 201, and the clamping block 202 is used to clamp the guide rail 1; the adjusting wrench 201 includes a sleeve portion 2010, a handle 2011 arranged on the top of the sleeve portion 2010, a bottom plate 2012 extending outward along the bottom of the sleeve portion 2010, and a rotating shaft 2013 arranged on both sides of the bottom 2012; the sleeve portion 2010 is sleeved on the nut 207; the end of the rotating shaft 2013 is placed in the mounting hole of the flange nut 203; waist-shaped holes 2040 are also opened on both sides of the slide plate 204; the end of the rotating shaft 2013 passes through the waist-shaped hole 2040 and is placed in the mounting hole of the flange nut 203. When the adjusting wrench 201 is turned, the tightness of the flange nut 203 can be adjusted, and then the horizontality can be manually confirmed by an external total station or laser level, so as to achieve the purpose of adjusting the horizontality. At the same time, the clamping block 202 cooperates to clamp the guide rail 1 after adjusting the height;
[0034] Each of the cross-line swing drive devices 3 includes a drive motor 301 and a drive wheel 302 arranged at the output end of the drive motor 301. During ferrying operation, the drive wheel 302 has pressure contact with the bottom of the mold platform vehicle installed on the guide rail 1, providing lateral movement force when the mold platform moves horizontally.
[0035] Further, each of the driven wheel assemblies 4 includes a driven wheel base 401 and a plurality of driven wheels 402 arranged side by side on the driven wheel base 401. Several of the driven wheel assemblies 4 are arranged side by side between the two guide rails 1 and are perpendicular to the two guide rails 1, and a plurality of cross-line swing driving devices 3 are arranged between two adjacent driven wheel assemblies 4, and the cross-line swing driving devices 3 are distributed at the upper and lower ends of the two adjacent driven wheel assemblies 4. The guide rail 1 is set as an I-shaped guide rail, and the material can be made of stainless steel, and the guide rail 1 is used to place the mold trolley.
[0036] Working principle of this utility model:
[0037] Production tasks are issued through the production system, and the upper computer controls the power system to drive the mold trolley to move on the guide rail 1. When the guide rail 1 has a horizontal height difference due to long-term high-load operation and possible settlement of the site, the horizontal high-precision adjustable device 2 can be used to rotate the adjustment wrench 201 to adjust the tightness of the flange nut 203, and then the horizontality can be manually confirmed through an external total station or laser level to achieve the purpose of adjusting the horizontality.
[0038] The above description is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. All equivalent structural changes made by using the contents of the utility model specification and drawings under the utility model concept, or directly / indirectly used in other related technical fields are included in the patent protection scope of the utility model.
Claims
1. A flow-type production line for decoration of polyhedral concrete buildings, characterized in that: include: Two guide rails arranged side by side, a number of high-precision adjustable devices arranged on both sides of each guide rail, a number of driven wheel assemblies arranged between the two guide rails, and a number of cross-line swing driving devices; Each of the high-precision adjustable devices comprises an adjusting wrench, a pressing block, a slide plate, a shock-absorbing assembly arranged on the slide plate, and a flange nut placed at the bottom of the slide plate; The guide rail is arranged on the shock absorbing assembly; the pressing block is arranged on the slide plate and is placed on one side of the guide rail; the adjusting wrench is placed on the pressing block and is connected with the flange nut.
2. The polyhedron concrete building decoration production line according to claim 1 is characterized in that: Each of the cross-line swing driving devices comprises a driving motor and a driving wheel arranged at the output end of the driving motor.
3. The polyhedron concrete building decoration production line according to claim 1 is characterized in that: Each of the driven wheel assemblies comprises a driven wheel base and a plurality of driven wheels arranged side by side on the driven wheel base.
4. The polyhedron concrete building decoration production line according to claim 3 is characterized in that: Several of the driven wheel assemblies are arranged side by side between the two guide rails and perpendicular to the two guide rails, and multiple cross-line swing driving devices are arranged between two adjacent driven wheel assemblies, and the cross-line swing driving devices are distributed at the upper and lower ends of the two adjacent driven wheel assemblies.
5. The polyhedron concrete building decoration production line according to claim 1 is characterized in that: A nut is also provided on the top of the pressing block; the adjusting wrench is placed on the pressing block through the nut.
6. The polyhedron concrete building decoration production line according to claim 5 is characterized in that: The adjusting wrench comprises a sleeve portion, a handle arranged on the top of the sleeve portion, a base plate extending outward along the bottom of the sleeve portion, and a rotating shaft arranged on both sides of the bottom; the sleeve portion is sleeved on the nut; and the end of the rotating shaft is placed in the mounting hole of the flange nut.
7. The polyhedron concrete building decoration production line according to claim 6 is characterized in that: Waist-shaped holes are also provided on both sides of the slide plate; the end of the rotating shaft passes through the waist-shaped hole and is placed in the mounting hole of the flange nut.
8. The polyhedron concrete building decoration production line according to claim 6 is characterized in that: The shock absorbing assembly comprises a shock absorbing pad and a backing plate arranged on the shock absorbing pad; the shock absorbing pad and the backing plate are both arranged in the middle of the skateboard.
9. The polyhedron concrete building decoration production line according to claim 4, characterized in that: The guide rail is configured as an I-shaped guide rail.