Intermittent type negative pressure adsorption belt type conveying mechanism
By designing an intermittent negative pressure adsorption mechanism and cleaning mechanism in the belt conveyor, the wear and corrosion problems caused by accumulation of materials and impurities on the conveyor belt are solved, and the effect of extending service life and reducing maintenance costs is achieved.
Patent Information
- Application Number
- CN202421504637.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-28
AI Technical Summary
Existing belt conveyors lack a special conveyor cleaning mechanism, which causes wear and corrosion of materials and impurities accumulated on the conveyor belt, shortening service life and increasing maintenance costs.
An intermittent negative pressure adsorption belt conveyor is designed, using a negative pressure adsorption mechanism and a cleaning mechanism to generate negative pressure adsorption materials through an air pump, and the materials and impurities on the conveyor belt are cleaned through a cleaning mechanism.
It effectively extends the service life of the conveyor belt, reduces the cost and frequency of equipment maintenance, and avoids wear and corrosion of the conveyor belt by materials and impurities.
Smart Images

Figure CN222683479U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of belt conveyors, in particular to an intermittent negative pressure adsorption belt conveyor mechanism. Background Art
[0002] Belt conveyor mechanism is a material conveying equipment commonly used in factory automated production lines. Its main function is to transport materials such as plates from one place to another. It is usually used for continuous operations on production lines. Belt conveyors have the advantages of simple structure, stable operation, high conveying efficiency, and easy automation control.
[0003] At present, many belt conveyors on the market often lack a special conveyor belt cleaning mechanism in their design. This lack will lead to a gradual increase in the accumulation of materials and impurities on the conveyor belt, which in turn causes considerable wear and corrosion to the conveyor belt. In the long run, this continuous damage will significantly shorten the service life of the conveyor belt and increase the cost and frequency of equipment maintenance. For this reason, we provide an intermittent negative pressure adsorption belt conveyor mechanism to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to make up for the deficiencies of the prior art and provide an intermittent negative pressure adsorption belt conveying mechanism.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an intermittent negative pressure adsorption belt conveyor mechanism, comprising a base plate, a group of supporting legs are fixedly connected to the bottom surface of the base plate, the bottom surface of each supporting leg is fixedly connected to a base, two symmetrical brackets are fixedly connected to the upper surface of the base plate, a conveyor belt is provided above the base plate, a negative pressure adsorption mechanism is provided above the base plate, and a cleaning mechanism is provided above the base plate.
[0006] Furthermore, the negative pressure adsorption mechanism includes an adsorption groove, the outer surface of the conveyor belt is provided with adsorption holes, the bottom surface of the adsorption groove is fixedly connected to the upper surface of the bottom plate, and two symmetrical partition plates are fixedly connected inside the adsorption groove.
[0007] Furthermore, a group of air pumps are fixedly connected to the bottom surface of the bottom plate, the upper surface of each air pump is fixedly connected to an air extraction pipe, and the outer surface of each air extraction pipe is fixedly connected to the inside of the bottom plate.
[0008] Furthermore, the top end of each of the air extraction pipes is fixedly connected to the bottom surface of the adsorption tank, and the bottom surface of each of the air pumps is fixedly connected to an exhaust pipe.
[0009] Furthermore, the cleaning mechanism includes a mounting column and a mounting plate, the bottom surface of the mounting column is fixedly connected to the upper surface of one of the brackets, the interior of the mounting column is rotatably connected to a rotating shaft, and the upper surface of the mounting column is provided with a first threaded hole.
[0010] Furthermore, a second threaded hole is opened on the upper surface of the mounting column, a rotating plate is fixedly connected to the outer surface of the rotating shaft, a limiting screw is connected to the inner thread of the rotating plate, and the outer surface of the limiting screw is connected to the inner thread of the second threaded hole.
[0011] Furthermore, two symmetrical connecting rods are fixedly connected to the upper surface of the mounting plate, the upper surfaces of the two connecting rods are fixedly connected to the bottom surface of the rotating plate, and the bottom surface of the mounting plate is fixedly connected to a brush.
[0012] Compared with the prior art, the intermittent negative pressure adsorption belt conveyor mechanism has the following beneficial effects:
[0013] 1. The utility model is provided with a conveyor belt and a cleaning mechanism. When in use, the cleaning mechanism can be used to clean the materials and impurities accumulated on the surface of the conveyor belt, thereby preventing these materials and impurities from causing considerable wear and corrosion to the conveyor belt, effectively extending the service life of the conveyor belt and reducing the cost and frequency of equipment maintenance.
[0014] 2. The utility model provides a conveyor belt, adsorption holes, adsorption troughs, partition plates, air pumps, suction pipes and exhaust pipes. When the air pump is started, a strong suction force is generated, so that the air in the adsorption trough is sucked out through the suction pipe and discharged from the exhaust pipe, thereby forming a negative pressure environment in the adsorption trough. Under the action of negative pressure, the external air enters the adsorption trough through the adsorption holes on the conveyor belt and adsorbs the materials at the same time. The materials are firmly adsorbed on the conveyor belt under the action of negative pressure, thereby realizing stable transportation of the materials. At the same time, the partition plates divide the adsorption trough into multiple areas, each area corresponds to a separately driven air pump. When it is necessary to take materials from a certain area, it is only necessary to turn off the air pump corresponding to the area, thereby realizing the purpose of intermittent adsorption. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional front view structural schematic diagram of the utility model;
[0016] Figure 2 It is a schematic diagram of the negative pressure adsorption mechanism of the utility model;
[0017] Figure 3 This is a schematic diagram of the cleaning mechanism of the utility model;
[0018] Figure 4 It is a partial structural schematic diagram of the cleaning mechanism of the utility model.
[0019] In the figure: 1. bottom plate; 2. supporting leg; 3. base; 4. bracket; 5. conveyor belt; 6. negative pressure adsorption mechanism; 601. adsorption hole; 602. adsorption groove; 603. partition plate; 604. air pump; 605. suction pipe; 606. exhaust pipe; 7. cleaning mechanism; 701. mounting column; 702. rotating shaft; 703. first threaded hole; 704. second threaded hole; 705. rotating plate; 706. limiting screw; 707. connecting rod; 708. mounting plate; 709. brush. DETAILED DESCRIPTION
[0020] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0021] The present embodiment provides an intermittent negative pressure adsorption belt conveyor mechanism. By setting a conveyor belt 5 and a cleaning mechanism 7, when in use, the cleaning mechanism 7 can be used to clean the materials and impurities accumulated on the surface of the conveyor belt 5, thereby preventing these materials and impurities from causing significant wear and corrosion to the conveyor belt 5, effectively extending the service life of the conveyor belt 5 and reducing the cost and frequency of equipment maintenance.
[0022] Embodiment 1
[0023] like Figure 1-4 As shown, the utility model proposes an intermittent negative pressure adsorption belt conveyor mechanism, which includes a bottom plate 1, a group of supporting legs 2 are fixedly connected to the bottom surface of the bottom plate 1, and a base 3 is fixedly connected to the bottom surface of each supporting leg 2.
[0024] The setting of the supporting leg 2 not only supports the entire device, but also separates the entire device from the ground at a certain distance to prevent ground moisture from invading the device and causing corrosion to certain components. Fixing holes are provided on the surface of the base 3. By inserting expansion screws into the fixing holes, the entire device can be fixed to improve the stability of the device.
[0025] Two symmetrical brackets 4 are fixedly connected to the upper surface of the base plate 1 .
[0026] The main function of the bracket 4 is to install the conveying roller and the cleaning mechanism 7.
[0027] A conveyor belt 5 is provided above the bottom plate 1 , a negative pressure adsorption mechanism 6 is provided above the bottom plate 1 , and a cleaning mechanism 7 is provided above the bottom plate 1 .
[0028] Embodiment 2
[0029] like Figure 1-4As shown, this embodiment further illustrates Example 1, the negative pressure adsorption mechanism 6 includes an adsorption groove 602, the outer surface of the conveyor belt 5 is provided with an adsorption hole 601, the bottom surface of the adsorption groove 602 is fixedly connected to the upper surface of the bottom plate 1, and the interior of the adsorption groove 602 is fixedly connected with two symmetrical partition plates 603.
[0030] The upper surface of the adsorption groove 602 should be in contact with the bottom surface of the conveyor belt 5, and the partition plate 603 divides the adsorption groove 602 into multiple areas.
[0031] A group of air pumps 604 are fixedly connected to the bottom surface of the bottom plate 1 , and an upper surface of each air pump 604 is fixedly connected to an air extraction pipe 605 , and an outer surface of each air extraction pipe 605 is fixedly connected to the inside of the bottom plate 1 .
[0032] To achieve intermittent adsorption, each air pump 604 is driven and controlled individually.
[0033] The top end of each exhaust pipe 605 is fixedly connected to the bottom surface of the adsorption tank 602 , and the bottom surface of each air pump 604 is fixedly connected to an exhaust pipe 606 .
[0034] When the air pump 604 is started, a strong suction force is generated, so that the air in the adsorption tank 602 is extracted through the exhaust pipe 605 and discharged from the exhaust pipe 606, thereby forming a negative pressure environment in the adsorption tank 602. Under the action of negative pressure, the external air enters the adsorption tank 602 through the adsorption hole 601 on the conveyor belt 5, and adsorbs the material at the same time. The material is firmly adsorbed on the conveyor belt 5 under the action of negative pressure, thereby achieving stable transportation of the material. At the same time, the partition plate 603 divides the adsorption tank 602 into multiple areas, each area corresponds to a separately driven air pump 604. When it is necessary to take material from a certain area, it is only necessary to turn off the air pump 604 corresponding to the area, thereby achieving the purpose of intermittent adsorption.
[0035] The cleaning mechanism 7 includes a mounting column 701 and a mounting plate 708 . The bottom surface of the mounting column 701 is fixedly connected to the upper surface of one of the brackets 4 . The interior of the mounting column 701 is rotatably connected to a rotating shaft 702 . The upper surface of the mounting column 701 is provided with a first threaded hole 703 .
[0036] A second threaded hole 704 is formed on the upper surface of the mounting column 701 , a rotating plate 705 is fixedly connected to the outer surface of the rotating shaft 702 , the inner thread of the rotating plate 705 is connected to a limiting screw 706 , and the outer surface of the limiting screw 706 is connected to the inner thread of the second threaded hole 704 .
[0037] like Figure 3As shown, the rotating plate 705 rotates counterclockwise by ninety degrees, so that the limiting screw 706 is located directly above the first threaded hole 703. A rotating handle is fixed to the top of the limiting screw 706, and a layer of anti-slip and anti-grinding hard rubber material is provided on the surface of the rotating handle.
[0038] Two symmetrical connecting rods 707 are fixedly connected to the upper surface of the mounting plate 708 . The upper surfaces of the two connecting rods 707 are fixedly connected to the bottom surface of the rotating plate 705 . A brush 709 is fixedly connected to the bottom surface of the mounting plate 708 .
[0039] The mounting plate 708 and the brush 709 are fixed by screws, and this fixing method makes it easy for the staff to clean or replace the brush 709.
[0040] When in use, the limiting screw 706 is rotated until the limiting screw 706 is completely disengaged from the inside of the second threaded hole 704, and the limit on the rotating plate 705 can be released. Then, the rotating plate 705 is rotated to drive the rotating shaft 702 to rotate inside the mounting column 701, drive the connecting rod 707 to rotate, drive the mounting plate 708 to rotate, and drive the brush 709 to rotate until the limiting screw 706 is located directly above the first threaded hole 703. Then, the limiting screw 706 is screwed into the inside of the first threaded hole 703 to limit the rotating plate 705 after rotation. At this time, the belt conveyor is started. When the conveyor belt 5 passes under the brush 709, the materials and impurities accumulated on its surface will be cleaned. When the cleaning is completed, the brush 709 can be reset. This method can prevent these materials and impurities from causing considerable wear and corrosion to the conveyor belt 5, effectively extending the service life of the conveyor belt 5, and reducing the cost and frequency of equipment maintenance. At the same time, cleaning the conveyor belt 5 can also prevent those aggregates from clogging the adsorption hole 601.
[0041] Working principle: When in use, rotate the limiting screw 706 until the limiting screw 706 is completely out of the second threaded hole 704, and the limiting of the rotating plate 705 can be released. Then rotate the rotating plate 705, drive the rotating shaft 702 to rotate inside the mounting column 701, drive the connecting rod 707 to rotate, drive the mounting plate 708 to rotate, and drive the brush 709 to rotate until the limiting screw 706 is located directly above the first threaded hole 703, and then screw the limiting screw 706 into the first threaded hole 703. The rotating plate 705 is limited after rotation, and the belt conveyor is started at this time. When the conveyor belt 5 passes under the brush 709, the materials and impurities accumulated on its surface will be cleaned, and when the cleaning is completed, the brush 709 can be reset. This method can prevent these materials and impurities from causing considerable wear and corrosion to the conveyor belt 5, effectively extending the service life of the conveyor belt 5, and reducing the cost and frequency of equipment maintenance. At the same time, cleaning the conveyor belt 5 can also prevent those aggregates from clogging the adsorption holes 601. When the air pump 604 is started, a strong suction force is generated, so that the air in the adsorption tank 602 is extracted through the exhaust pipe 605 and discharged from the exhaust pipe 606, thereby forming a negative pressure environment in the adsorption tank 602. Under the action of negative pressure, the external air enters the adsorption tank 602 through the adsorption hole 601 on the conveyor belt 5, and adsorbs the material at the same time. The material is firmly adsorbed on the conveyor belt 5 under the action of negative pressure, thereby achieving stable transportation of the material. At the same time, the partition plate 603 divides the adsorption tank 602 into multiple areas, each area corresponds to a separately driven air pump 604. When it is necessary to take material from a certain area, it is only necessary to turn off the air pump 604 corresponding to the area, thereby achieving the purpose of intermittent adsorption.
[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An intermittent negative pressure adsorption belt conveyor mechanism, comprising a bottom plate (1), characterized in that: A group of supporting legs (2) are fixedly connected to the bottom surface of the bottom plate (1), and a base (3) is fixedly connected to the bottom surface of each supporting leg (2). Two symmetrical brackets (4) are fixedly connected to the upper surface of the bottom plate (1). A conveyor belt (5) is provided above the bottom plate (1), a negative pressure adsorption mechanism (6) is provided above the bottom plate (1), and a cleaning mechanism (7) is provided above the bottom plate (1).
2. The intermittent negative pressure adsorption belt conveyor mechanism according to claim 1, characterized in that: The negative pressure adsorption mechanism (6) comprises an adsorption groove (602), the outer surface of the conveyor belt (5) is provided with adsorption holes (601), the bottom surface of the adsorption groove (602) is fixedly connected to the upper surface of the bottom plate (1), and two symmetrical partition plates (603) are fixedly connected inside the adsorption groove (602).
3. The intermittent negative pressure adsorption belt conveyor mechanism according to claim 2, characterized in that: A group of air pumps (604) are fixedly connected to the bottom surface of the bottom plate (1), the upper surface of each air pump (604) is fixedly connected to an air extraction pipe (605), and the outer surface of each air extraction pipe (605) is fixedly connected to the inside of the bottom plate (1).
4. The intermittent negative pressure adsorption belt conveyor mechanism according to claim 3, characterized in that: The top end of each of the exhaust pipes (605) is fixedly connected to the bottom surface of the adsorption tank (602), and the bottom surface of each of the air pumps (604) is fixedly connected to an exhaust pipe (606).
5. The intermittent negative pressure adsorption belt conveyor mechanism according to claim 1, characterized in that: The cleaning mechanism (7) comprises a mounting column (701) and a mounting plate (708); the bottom surface of the mounting column (701) is fixedly connected to the upper surface of one of the brackets (4); a rotating shaft (702) is rotatably connected inside the mounting column (701); and a first threaded hole (703) is provided on the upper surface of the mounting column (701).
6. The intermittent negative pressure adsorption belt conveyor mechanism according to claim 5, characterized in that: A second threaded hole (704) is provided on the upper surface of the mounting column (701); a rotating plate (705) is fixedly connected to the outer surface of the rotating shaft (702); the internal thread of the rotating plate (705) is connected to a limiting screw (706); and the outer surface of the limiting screw (706) is connected to the internal thread of the second threaded hole (704).
7. The intermittent negative pressure adsorption belt conveyor mechanism according to claim 6, characterized in that: The upper surface of the mounting plate (708) is fixedly connected to two symmetrical connecting rods (707), the upper surfaces of the two connecting rods (707) are fixedly connected to the bottom surface of the rotating plate (705), and the bottom surface of the mounting plate (708) is fixedly connected to a brush (709).